Porous Hexacyanometallate(III) Complexes as Catalysts in the Ring-Opening Copolymerization of CO2 and Propylene Oxide

In this work, six porous hexacyanometallate complexes (Ni3[Co(CN)6]2, Co3[Co(CN)6]2, Fe3[Co(CN)6]2, Ni3[Fe(CN)6]2, Co3[Fe(CN)6]2, Fe4[Fe(CN)6]2) were synthesized by a complexing agent assisted coprecipitation method and thoroughly characterized via X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), in situ high-temperature X-ray diffraction (HT-XRD), elemental analysis (EA), X-ray fluorescence (XRF), scanning electron microscopy (SEM), transmission electron microscopy (TEM), N2 physisorption, and gas–solid phase titration with NH3. The thermal stability, chemical composition, pore size and volume, crystallite size and density of surface acid sites were strongly sensitive to both the transition metal and the cyanometallate anion employed. On that basis, transition metal hexacyanometallates must be perceived as an adaptable class of zeolite-like microporous materials. The catalytic properties of these compounds were tested by copolymerization of propylene oxide and CO2, a green route to obtain biodegradable aliphatic polycarbonates. All compounds under study showed moderate activity in the target reaction. The obtained copolymers were characterized by modest CO2 content (carbonate units ranging from 16 to 33%), random structure (RPEC ≈ 70%), and moderate molecular weight (Mw = 6000–85,400 g/mol) with broad dispersity values (ĐM = 4.1–15.8).

Copolymerization of CO2, propylene oxide, and itaconic anhydride with double metal cyanide complex catalyst to form crosslinked polypropylene carbonate

In this study, a high-activity Zn–Co double metal cyanide complex was synthesized and used to catalyze the ternary polymerization of carbon dioxide, propylene oxide, and itaconic anhydride to produce a new class of polypropylene carbonates characterized by excellent performance and low ether content. The number average molecular weight of the terpolymer was as high as 2.14 × 105 g·mol−1, and the polydispersity index was as high as 1.58. In the case of PPCIAn3, the 5% weight loss temperature increased by 70°C, the total weight loss temperature increased by 100°C, the tensile strength increased by 6.6 MPa, and the elongation at break decreased to 14.5% with respect to traditional polypropylene carbonate. The apparent efficiency of the catalyst was as high as 45.79 gpolymer/gcatalyst, indicating its high catalytic activity. 1H-NMR spectrometry, gel permeation chromatography, differential scanning calorimetry, thermogravimetric analysis, and in situ Fourier-transform infrared spectroscopy were used to characterize the polymerization process and the structural properties of the obtained terpolymers.

Sustainable Synthesis of Cyclic Carbonates from Terminal Epoxides by a Highly Efficient CaI2/1,3-Bis[tris(hydroxymethyl)-methylamino]-propane Catalyst

The nonstopping increment of atmospheric carbon dioxide (CO₂) concentration keeps harming the environment and human life. The traditional concept of carbon capture and storage (CCS) is no longer sufficient and has already been corrected to carbon capture, utilization, and storage (CCUS). CCUS involves significant CO₂ utilization, such as cyclic carbonate formation, for its cost effectiveness, less toxicity, and abundant C1 synthon in organic synthesis. However, the high thermodynamic and kinetic stability of CO₂ limits its applications. Herein, we report a mild, efficient, and practical catalyst based on abundant, nontoxic CaI₂ in conjunction with biocompatible ligand 1,3-bis[tris(hydroxymethyl)-methylamino]-propane (BTP) for CO₂ fixation under atmospheric pressure with terminal epoxides to give the cyclic carbonates. The Job plot detected the 1:1 Ca²⁺/BTP binding stoichiometry. Furthermore, formation of a single crystal of the 1:1 Ca²⁺/BTP complex was confirmed by single-crystal X-ray crystallography. The bis(cyclic carbonate) products exhibit potentials for components in the non-isocyanate polyurethanes (NIPUs) process. Notably, this protocol shows attractive recyclability and reusability.

Preparation and catalytic property of composite ionic liquid immobilized on SBA-15

In this work, we report a more simple and efficient way to synthesize a composite ionic liquid (IL) ([BMIM][Zn2Br5]) by directly coupling the IL with molecular sieves. Two kinds of immobilized catalysts were successfully synthesized: SBA-15-[BMIM][Zn2Br5] and SBA-15-CPTES-[BMIM][Zn2Br5]. The catalysts were used to catalyze the cycloaddition reaction of continuous transformation of CO2 and propylene oxide, and the catalytic performance of catalysts was further studied. Compared with the traditional IL catalysts, the catalysts not only have excellent catalytic performance, but also have a significantly longer service life. This is because the catalysts are formed by a high energy chemical bond of silane between IL catalysts and molecular sieves, which can effectively solve the problem of the loss of IL active components in the catalytic process.

Heterodinuclear Zn(II), Mg(II) or Co(III) with Na(I) Catalysts for Carbon Dioxide and Cyclohexene Oxide Ring Opening Copolymerizations

A series heterodinuclear catalysts, operating without co-catalyst, show good performances for the ring opening copolymerization (ROCOP) of cyclohexene oxide and carbon dioxide. The complexes feature a macrocyclic ligand designed to coordinate metals such as Zn(II), Mg(II) or Co(III), in a Schiff base 'pocket', and Na(I) in a modified crown-ether binding 'pocket'. The 11 new catalysts are used to explore the influences of the metal combinations and ligand backbones over catalytic activity and selectivity. The highest performance catalyst features the Co(III)Na(I) combination, [N,N'-bis(3,3'-triethylene glycol salicylidene)-1,2-ethylenediamino cobalt(III) di(acetate)]sodium (7), and it shows both excellent activity and selectivity at 1 bar carbon dioxide pressure (TOF=1590 h-1 , >99 % polymer selectivity, 1 : 10: 4000, 100 °C), as well as high activity at higher carbon dioxide pressure (TOF=4343 h-1 , 20 bar, 1 : 10 : 25000). Its rate law shows a first order dependence on both catalyst and cyclohexene oxide concentrations and a zeroth order for carbon dioxide pressure, over the range 10-40 bar. These new catalysts eliminate any need for ionic or Lewis base co-catalyst and instead exploit the coordination of earth-abundant and inexpensive Na(I) adjacent to a second metal to deliver efficient catalysis. They highlight the potential for well-designed ancillary ligands and inexpensive Group 1 metals to deliver high performance heterodinuclear catalysts for carbon dioxide copolymerizations and, in future, these catalysts may also show promise in other alternating copolymerization and carbon dioxide utilizations.

Concluding remarks: Carbon dioxide utilization: where are we now?… and where are we going?

This publication is reminiscent of the 12 principles of CO2 chemistry as formulated in the first Faraday Discussion on CO2 utilization in 2015. Their visionary significance at the time is brought into context with the current developments in society and industry. "What has changed since then?" and "is our enthusiasm still enough?" are only a few questions that are to be answered in the following from today's perspective. The synergy of the use of carbon dioxide (CCU) with the concepts of green chemistry as well as the connection to the energy sector is demonstrated using selected examples from industry and research.

Cobalt-Mediated Switchable Catalysis for the One-Pot Synthesis of Cyclic Polymers

A cobalt salen pentenoate complex [salen=(R,R)-N,N'-bis(3,5-di-tertbutylsalicylidene)-1,2-cyclohexanediamine] is rationally designed as the catalyst for the ring-opening copolymerization (ROCOP) of epoxides/anhydrides/CO₂ . Via migratory insertion of carbon monoxide (CO) into the Co-O bonds, the ROCOP-active species α-alkene-ω-O-Co^III (salen) can be rapidly and quantitatively transformed into α-alkene-ω-O₂ C-Co^III (salen) telechelic linear precursors. Upon dilution of reaction mixtures, the homolytic cleavage of Co-C bonds induced by visible light generates α-alkene acyl radicals that spontaneously undergo intramolecular radical addition to afford organocobalt-functionalized cyclic polyesters and CO₂ -based polycarbonates with excellent regioselectivity. The cyclic products can either react with radical scavengers to generate metal-free cyclic polymers or serve as photo-initiators for organometallic-mediated radical polymerization (OMRP) to produce tadpole-shaped copolymers.

Advances in heterometallic ring-opening (co)polymerisation catalysis

Truly sustainable plastics require renewable feedstocks coupled with efficient production and end-of-life degradation/recycling processes. Some of the most useful degradable materials are aliphatic polyesters, polycarbonates and polyamides, which are often prepared via ring-opening (co)polymerisation (RO(CO)P) using an organometallic catalyst. While there has been extensive research into ligand development, heterometallic cooperativity offers an equally promising yet underexplored strategy to improve catalyst performance, as heterometallic catalysts often exhibit significant activity and selectivity enhancements compared to their homometallic counterparts. This review describes advances in heterometallic RO(CO)P catalyst design, highlighting the overarching structure-activity trends and reactivity patterns to inform future catalyst design.

Theoretical Study on Epoxide Ring-opening in CO2/Epoxide Copolymerization Catalyzed by Bifunctional Salen-Type Cobalt(III) Complexes: Influence of Stereoelectronic Factors

Propylene oxide (PO) binding and ring-opening reaction with the bifunctional CO2/epoxide copolymerization catalyst, based on the Co(III)-salcy complex including two quaternary ammonium salts with n-butyl substituents (N+-chains) were investigated by Density Functional Theory (DFT) calculations and compared with the model systems without the N+-chains. The importance of the different possible stereoisomers and the stereoselectivity of these processes for (S)- and (R)-enantiomers of PO were considered. To explore the conformational space for the real catalyst, a complex approach, developed previously was applied. The calculations for the model systems directly demonstrate that PO-ring opening proceeds preferentially in trans catalysts’ configuration and no participation of cis-β isomers is viable; nucleophilic attack at the methylene-carbon atom is preferred over that at methine-carbon atom. For the real bifunctional catalyst, with the (S,S)-configuration of cyclohexane, the results indicate a preference of (R)-PO ring-opening over (S)-PO ring-opening (ca. 6:5). Concerning stereoisomers resulting from the orientation of N+-chains in the real catalyst, different groups of structures participate in the ring-opening reaction for (R)-PO, and different for (S)-PO. The high population of nonreactive complexes of (R)-PO may be the key factor responsible for decreasing the activity of the analyzed catalyst in the epoxide ring-opening reaction.

Pinwheel-Shaped Tetranuclear Organoboron Catalysts for Perfectly Alternating Copolymerization of CO2 and Epichlorohydrin

The copolymerization of carbon dioxide (CO₂) and epoxides to produce aliphatic polycarbonates is a burgeoning technology for the large-scale utilization of CO₂ and degradable polymeric materials. Even with the wealth of advancements achieved over the past 50 years on this green technology, many challenges remain, including the use of metal-containing catalysts for polymerization, the removal of the chromatic metal residue after polymerization, and the limited practicable epoxides, especially for those containing electron-withdrawing groups. Herein, we provide kinds of pinwheel-shaped tetranuclear organoboron catalysts for epichlorohydrin/CO₂ copolymerization with >99% polymer selectivity and quantitative CO₂ uptake (>99% carbonate linkages) under mild conditions (25-40 °C, 25 bar of CO₂). The produced poly(chloropropylene carbonate) has the highest molecular weight of 36.5 kg/mol and glass transition temperature of 45.4 °C reported to date. The energy difference (ΔE_a = 60.7 kJ/mol) between the cyclic carbonate and polycarbonate sheds light on the robust performance of our metal-free catalyst. Control experiments and density functional theory (DFT) calculations revealed a cyclically sequential copolymerization mechanism. The metal-free feature, high catalytic performance under mild conditions, and no trouble with chromaticity for the produced polymers imply that our catalysts are practical candidates to advance the CO₂-based polycarbonates.

Alternating Copolymerization of Carbon Dioxide with Epoxides Using Highly Active Dinuclear Nickel Complexes: Catalysis and Kinetics

A novel series of well-defined dicarboxylate dinuclear nickel complexes containing benzotriazole based 1,3-diamine-bisphenolate (1,3-DiBTP) ligands were readily synthesized through a one-pot procedure, which were highly active single-component catalysts for copolymerization of CO₂ and epoxides. X-ray structural determination of dinickel complexes 1-11 indicates that the DiBTP ligand acted as a N,O,N,N,O,N-hexadentate framework to chelate two nickel atoms, and two carboxylates are nonequivalently coordinated. The best benzoate-bonded dinickel catalyst 6 displayed the effective activity for both high-pressure and 1 atm CO₂-copolymerization of cyclohexene oxide (CHO) in a controllable manner. Noteworthily, a high turnover frequency up to 9600 h^-1 could be reached at 140 °C and a CO₂ pressure of 20.7 bar utilizing a low catalyst loading of 0.01 mol %, and the same copolymerization conditions were capable of producing narrowly dispersed poly(cyclohexene carbonate) (PCHC) having >99% polycarbonate selectivity. In addition to CO₂/CHO copolymerization, 4-vinyl-1,2-cyclohexene oxide or cyclopentene oxide was also applied to efficiently copolymerize CO₂ under conditions of 80 °C and 20.7 bar initial CO₂ pressure. Kinetic studies of CO₂/CHO copolymerization catalyzed by 6 were investigated. Such polymerization revealed first-order dependence for both catalyst 6 and CHO concentrations, and the activation energy for PCHC generation by 6 is 57.69 kJ mol^-1. A possible polymerization mechanism for CO₂-copolymerization of CHO was proposed based on kinetics and structural studies of the obtained polycarbonates.

Copolymerization of lactide, epoxides and carbon dioxide: a highly efficient heterogeneous ternary catalyst system

The controlled copolymerization of mixed monomers that usually imparts distinct advantages into single polymer chains and requires a single versatile catalyst remains a key challenge in polymer chemistry.

Efficient ternary catalyst system for the copolymerization of lactide, epoxides and CO2: new insights into the cooperative mechanism

Ternary catalyst systems (TCSs) are an emerging type of catalyst for the synthesis of multiblock copolymers of lactide (LA), epoxides and CO₂.

Chiral salenCo(iii) complexes with bulky substituents as catalysts for stereoselective alternating copolymerization of racemic propylene oxide with carbon dioxide and succinic anhydride

Stereoregular poly(propylene carbonate)s and poly(propylene succinate-block-carbonate)s were synthesized with new chiral salenCo(iii) catalysts carrying bulky substituents.

Synthesis of functional CO2-based polycarbonates via dinuclear nickel nitrophenolate-based catalysis for degradable surfactant and drug-loaded nanoparticle applications

Functional CO₂-based polycarbonates via efficient catalysis strategies using well-defined dinickel catalysts and their biomedical applications for the synthesis of drug-loaded nanoparticles were reported.

Randomly Distributed Sulfur Atoms in the Main Chains of CO2 -Based Polycarbonates: Enhanced Optical Properties

Polymeric materials possessing both high refractive indices and high Abbe numbers are much in demand for the development of advanced optical devices. However, the synthesis of such functional materials is a challenge because of the trade-off between these two properties. Herein, a synthetic strategy is presented for enhancing the optical properties of CO₂ -based polycarbonates by modifying the polymer's topological structure. Terpolymers with thiocarbonate and carbonate units randomly distributed in the polymers' main chain were synthesized via the terpolymerization of cyclohexene oxide with a mixture of CO₂ and COS in the presence of metal catalysts, most notably a dinuclear aluminum complex. DFT calculations were employed to explain why different structural sequence were obtained with distinct bimetallic catalysts. Varying the CO₂ pressure made it possible to obtain terpolymers with tunable carbonate linkages in the polymer chain. More importantly, optical property studies revealed that terpolymers with comparable thiocarbonate and carbonate units exhibited a refractive index of 1.501 with an enhanced Abbe number as high as 48.6, much higher than the corresponding polycarbonates or polythiocarbonates. Additionally, all terpolymers containing varying thiocarbonate content displayed good thermal properties with T_g >109 °C and T_d >260 °C, suggesting little loss in the thermal stability compared to the polycarbonate. Hence, modification of the topological structure of the polycarbonate is an efficient method of obtaining polymeric materials with enhanced optical properties without compromising thermal performance.

Rare-Earth Metal Complexes Supported by Polydentate Phenoxy-Type Ligand Platforms: C-H Activation Reactivity and CO2/Epoxide Copolymerization Catalysis

Mono- and dinuclear group 3 metal complexes incorporating polydentate bis(imino)phenoxy {N²O}^- and bis(amido)phenoxy {N²O}^3- ligands were synthesized by alkane elimination reactions from the tris(alkyl) M(CH₂SiMe₃)₃(THF)₂ and M(CH₂C₆H₄-o-NMe₂)₃ (M = Sc, Y) precursors. Complex 1a-Y was used for the selective C-H activation of 2-phenylpyridine at the 2'-phenyl position affording the corresponding bis(aryl) product 3a-Y, which was found to be reacted reluctantly with weak electrophiles (styrene, imines, hydrosilanes). The mechanism of formation of 3a-Y was established by DFT calculations, which also corroborated high stability of the complex toward insertion of styrene, apparently stemming from the inability to form the corresponding adduct. Copolymerization of cyclohexene oxide and CO₂ promoted by 1a-Y (0.1-0.5 mol %) was demonstrated to proceed under mild conditions (toluene, 70 °C, P_CO2 = 12 bar) giving polycarbonates with high efficiency (maximal TON of 460) and selectivity (97-99% of carbonate units).

Ekeli J, Gillis-D’Hamers F, Törnroos KW, Jensen VR, Le Roux E. Unsaturated and Benzannulated N-Heterocyclic Carbene Complexes of Titanium and Hafnium: Impact on Catalysts Structure and Performance in Copolymerization of Cyclohexene Oxide with CO2

Tridentate, bis-phenolate N-heterocyclic carbenes (NHCs) are among the ligands giving the most selective and active group 4-based catalysts for the copolymerization of cyclohexene oxide (CHO) with CO2. In particular, ligands based on imidazolidin-2-ylidene (saturated NHC) moieties have given catalysts which exclusively form polycarbonate in moderate-to-high yields even under low CO2 pressure and at low copolymerization temperatures. Here, to evaluate the influence of the NHC moiety on the molecular structure of the catalyst and its performance in copolymerization, we extend this chemistry by synthesizing and characterizing titanium complexes bearing tridentate bis-phenolate imidazol-2-ylidene (unsaturated NHC) and benzimidazol-2-ylidene (benzannulated NHC) ligands. The electronic properties of the ligands and the nature of their bonds to titanium are studied using density functional theory (DFT) and natural bond orbital (NBO) analysis. The metal-NHC bond distances and bond strengths are governed by ligand-to-metal σ- and π-donation, whereas back-donation directly from the metal to the NHC ligand seems to be less important. The NHC π-acceptor orbitals are still involved in bonding, as they interact with THF and isopropoxide oxygen lone-pair donor orbitals. The new complexes are, when combined with [PPN]Cl co-catalyst, selective in polycarbonate formation. The highest activity, albeit lower than that of the previously reported Ti catalysts based on saturated NHC, was obtained with the benzannulated NHC-Ti catalyst. Attempts to synthesize unsaturated and benzannulated NHC analogues based on Hf invariably led, as in earlier work with Zr, to a mixture of products that include zwitterionic and homoleptic complexes. However, the benzannulated NHC-Hf complexes were obtained as the major products, allowing for isolation. Although these complexes selectively form polycarbonate, their catalytic performance is inferior to that of analogues based on saturated NHC.

Recycling a Borate Complex for Synthesis of Polycarbonate Polyols: Towards an Environmentally Friendly and Cost-Effective Process

In this investigation, a metal-free process was developed that enables the synthesis of poly(propylene carbonate) (PPC) diols/polyols by copolymerization of CO₂ with propylene epoxide (PO) under environmentally friendly and cost-effective conditions. This process implies the recycling of triethylborane and of ammonium salts that both enter in the composition of the initiators used to copolymerize CO₂ and PO. In complement to the above approach, a polymeric support, poly(diallyl dimethylammonium chloride), was synthesized and modified to carry ammonium carboxylate salts along its chain. The prepared polymeric initiator was utilized to copolymerize CO₂ with PO under heterogeneous conditions. Not only were the polymerization results similar to the samples obtained under homogeneous conditions, but the polymer substrate could easily be recovered by simple filtration. The integrity of the polycarbonate diols/polyols and the recycling process were followed by ¹ H and ¹¹ B NMR spectroscopy, gel permeation chromatography, and matrix assisted laser desorption ionization time of flight (MALDI-TOF) MS.

DMC-Mediated Copolymerization of CO2 and PO—Mechanistic Aspects Derived from Feed and Polymer Composition

The influence of composition of liquid phase on composition of poly(propylene ether carbonates) in the copolymerization of CO2 with propylene oxide (PO), mediated by a zinc chloride cobalt double metal cyanide, was monitored by FT-IR/CO2 uptake/size exclusion chromatography in batch and semi-batch mode. The ratio of mol fractions of carbonate to ether linkages F (~0.15) was found virtually independent on the feed between 60 and 120 °C. The presence of CO2 lowers the catalytic activity but yields more narrowly distributed poly(propylene ether carbonates). Hints on diffusion and chemistry-related restrictions were found underlying, broadening the distribution. The incorporation of CO2 seems to proceed in a metal-based insertion chain process, ether linkages are generated stepwise after external nucleophilic attack. The presence of amines resulted in lower activities and no change in F. An exchange of chloride for nitrate in the catalyst led to a higher F of max. 0.45. The observations are interpreted in a mechanistic scheme, comprising surface-base-assisted nucleophilic attack of external weak nucleophiles and of mobile surface-bound carboxylato entities on activated PO in competition to protonation of surface-bound alkoxide intermediates by poly(propylene ether carbonate) glycols or by surface-bound protons. Basic entities on the catalyst may promote CO2 incorporation.

All-Polycarbonate Thermoplastic Elastomers Based on Triblock Copolymers Derived from Triethylborane-Mediated Sequential Copolymerization of CO2 with Various Epoxides

Various oxirane monomers including alkyl ether or allyl-substituted ones such as 1-butene oxide, 1-hexene oxide, 1-octene oxide, butyl glycidyl ether, allyl glycidyl ether, and 2-ethylhexyl glycidyl ether were anionically copolymerized with CO2 into polycarbonates using onium salts as initiator in the presence of triethylborane. All copolymerizations exhibited a "living" character, and the monomer consumption was monitored by in situ Fourier-transform infrared spectroscopy. The various polycarbonate samples obtained were characterized by 1H NMR, GPC, and differential scanning calorimetry. In a second step, all-polycarbonate triblock copolymers demonstrating elastomeric behavior were obtained in one pot by sequential copolymerization of CO2 with two different epoxides, using a difunctional initiator. 1-Octene oxide was first copolymerized with CO2 to form the central soft poly(octene carbonate) block which was flanked by two external rigid poly(cyclohexene carbonate) blocks obtained through subsequent copolymerization of cyclohexene oxide with CO2. Upon varying the ratio of 1-octene oxide to cyclohexene oxide and their respective ratios to the initiator, three all-polycarbonate triblock samples were prepared with molar masses of about 350 kg/mol and 22, 26, and 29 mol % hard block content, respectively. The resulting triblock copolymers were analyzed using 1H NMR, GPC, thermogravimetric analysis, differential scanning calorimetry, and atomic force microscopy. All three samples demonstrated typical elastomeric behavior characterized by a high elongation at break and ultimate tensile strength in the same range as those of other natural and synthetic rubbers, in particular those used in applications such as tissue engineering.