Design of meso-TiO2@MnO(x)-CeO(x)/CNTs with a core-shell structure as DeNO(x) catalysts: promotion of activity, stability and SO2-tolerance

Developing low-temperature deNOx catalysts with high catalytic activity, SO2-tolerance and stability is highly desirable but remains challenging. Herein, by coating the mesoporous TiO2 layers on carbon nanotubes (CNTs)-supported MnOx and CeOx nanoparticles (NPs), we obtained a core-shell structural deNOx catalyst with high catalytic activity, good SO2-tolerance and enhanced stability. Transmission electron microscopy, X-ray diffraction, N2 sorption, X-ray photoelectron spectroscopy, H2 temperature-programmed reduction and NH3 temperature-programmed desorption have been used to elucidate the structure and surface properties of the obtained catalysts. Both the specific surface area and chemisorbed oxygen species are enhanced by the coating of meso-TiO2 sheaths. The meso-TiO2 sheaths not only enhance the acid strength but also raise acid amounts. Moreover, there is a strong interaction among the manganese oxide, cerium oxide and meso-TiO2 sheaths. Based on these favorable properties, the meso-TiO2 coated catalyst exhibits a higher activity and more extensive operating-temperature window, compared to the uncoated catalyst. In addition, the meso-TiO2 sheaths can serve as an effective barrier to prevent the aggregation of metal oxide NPs during stability testing. As a result, the meso-TiO2 overcoated catalyst exhibits a much better stability than the uncoated one. More importantly, the meso-TiO2 sheaths can not only prevent the generation of ammonium sulfate species from blocking the active sites but also inhibit the formation of manganese sulfate, resulting in a higher SO2-tolerance. These results indicate that the design of a core-shell structure is effective to promote the performance of deNOx catalysts.

Low-temperature selective catalytic reduction of NO with NH₃ over nanoflaky MnOx on carbon nanotubes in situ prepared via a chemical bath deposition route

Nanoflaky MnO(x) on carbon nanotubes (nf-MnO(x)@CNTs) was in situ synthesized by a facile chemical bath deposition route for low-temperature selective catalytic reduction (SCR) of NO with NH₃. This catalyst was mainly characterized by the techniques of X-ray diffraction (XRD), transmission electron microscopy (TEM), scanning electron microscopy (SEM), N₂ adsorption-desorption analysis, X-ray photoelectron spectroscopy (XPS), H₂ temperature-programmed reduction (H₂-TPR) and NH₃ temperature-programmed desorption (NH₃-TPD). The SEM, TEM, XRD results and N₂ adsorption-desorption analysis indicated that the CNTs were surrounded by nanoflaky MnO(x) and the obtained catalyst exhibited a large surface area as well. Compared with the MnO(x)/CNT and MnO(x)/TiO₂ catalysts prepared by an impregnation method, the nf-MnO(x)@CNTs presented better NH₃-SCR activity at low temperature and a more extensive operating temperature window. The XPS results showed that a higher atomic concentration of Mn(4+) and more chemisorbed oxygen species existed on the surface of CNTs for nf-MnO(x)@CNTs. The H₂-TPR and NH₃-TPD results demonstrated that the nf-MnO(x)@CNTs possessed stronger reducing ability, more acid sites and stronger acid strength than the other two catalysts. Based on the above mentioned favourable properties, the nf-MnO(x)@CNT catalyst has an excellent performance in the low-temperature SCR of NO to N₂ with NH₃. In addition, the nf-MnO(x)@CNT catalyst also presented favourable stability and H₂O resistance.