Typical diffusion behaviour in packaging polymers – application to functional barriers

Proposal of a set of model polymer additives designed for confocal FRAP diffusion experiments

The migration of additives from food packaging to food stuffs is kinetically governed by the diffusion coefficient (D) of the additive within the polymer. Food safety authorities have recently allowed the use of mathematical models to predict D, with the additive molecular weight as a single entry parameter. Such models require experimental values to feed the databases, but these values are often scattered. To deal with this issue, a fluorescent chemically homologous series of model additives was synthesized with molecular weights (MW) ranging from 236 g.mol (-1) to 1120 g.mol (-1). This set was then used to collect diffusion coefficients D through confocal fluorescence recovery after photobleaching (FRAP). This microscopic technique allows in situ packaging micro migration tests. The FRAP method was tested against results from the literature before being applied to two different model polystyrenes in a preliminary study to investigate the relationship D = f(MW). Our intermediate objective was to compare various experimental D = f(MW) from our method with predictions from other mathematical or semiempirical models.

Modelling of migration from multi-layers and functional barriers: Estimation of parameters

Functional barriers form parts of multi-layer packaging materials, which are deemed to protect the food from migration of a broad range of contaminants, e.g. those associated with reused packaging. Often, neither the presence nor the identity of the contaminants is known, so that safety assessment of the materials has to rely on predictive tools. Several complementary freeware described here allow one to model diffusion in multi-layer films. These tools require the input of parameters that are not easy to determine or predict. Previous work has focused on the prediction of diffusion coefficients at storage temperatures of packaging in contact with food. However, many other kinetic and thermodynamic parameters are needed to describe transport properties during the processing of a material at high temperature and during its shelf-life. All parameters needed for the calculations are discussed. In order to propose default values, the approach consists of (1) reviewing the available literature data, (2) running experiments on polypropylene, polyethylene and poly(ethylene vinyl alcohol) in typical conditions (separately diffusion during processing and migration) and (3) simulating numerical sets for typical situations. Several freeware are proposed to simulate migration from multi-layers and functional barriers using the default parameters.