Photopolymerization Reactions: On the Way to a Green and Sustainable Chemistry

Nanocellulose from Unbleached Hemp Fibers as a Filler for Biobased Photocured Composites with Epoxidized Cardanol

Biobased composites were successfully prepared using raw materials derived from biomass waste, i.e., an epoxy resin obtained from cardanol and nanocellulose from unbleached hemp fibers. The composites were prepared by solvent exchange and an impregnation of the cellulosic mat with the resin, followed by photocuring. Quantitative conversion was obtained, despite the high amount of fibers (30 wt%) and their absorbance in the UV region of the light spectrum. X-ray diffraction confirmed that the crystalline structure of cellulose did not change during the impregnation and curing process. The cured composites were flexible, hydrophobic, water resistant, transparent with a yellow/brown color, and in the rubbery state at room temperature.

Blue light driven free-radical polymerization using arylazo sulfones as initiators

The polymerization of a broad range of electron-poor olefins has been achieved under free-radical conditions by using arylazo sulfones as visible light photoinitiators.

The NIR-sensitized cationic photopolymerization of oxetanes in combination with epoxide and acrylate monomers

NIR-sensitized photopolymerisation at 805 nm facilitates the cationic polymerization of oxetanes. This can additionally be combined with free-radical polymerization.

N-Aryl glycines as versatile initiators for various polymerizations

N-(1-Pyrenyl)glycine can act as a versatile initiator for various polymerizations.

Free-Radical Bulk-Photopolymerization Process as a Method of Obtaining Thermally Curable Structural Self-Adhesive Tapes and Effect of Used Type I Photoinitiators

A new fabrication method for thin (120 µm) thermally curable structural self-adhesive tapes (SATs) was demonstrated by utilizing a series of acrylic syrups (ASs) modified using Bisphenol A-based liquid epoxy resin. The acrylic syrups containing poly(butyl acrylate-co-butyl methacrylate-co-glycidyl methacrylate-co-2-hydroxyetyl acrylate-co-4-acryloyloxy benzophenone) were synthesized via free-radical bulk-photopolymerization (FRBP) process. Influence of different type I radical photoinitiators (PIs), i.e., α-hydroxyalkylphenones (HPs), acylphosphine oxides (APOs) and its mixtures (HPs/APOs and APO/APO) on selected physico-chemical features of obtained ASs was studied. It turned out that APO-type PIs are more effective in the FRBP process (NMR studies). Self-adhesive tests of SATs revealed that the monomers’ conversion in ASs have a significant influence on adhesion and tack. Moreover, the polymer structures formed at the UV cross-linking stage of SATs significantly affect the cross-linking degree of SATs during thermal curing (differential scanning calorimetry method). The highest values of overlap shear strength were achieved by SATs based on ASs with monomers’ conversion on the level 50–60%.

A New Phosphine for Efficient Free Radical Polymerization under Air

A new phosphine is proposed as efficient coinitiator for camphorquinone (CQ)-based photoinitiating systems for the free radical polymerization of (meth)acrylates. Remarkably, this new co-initiator can exhibit two functionalities: a phosphine moiety to overcome oxygen inhibition and an iodonium salt moiety as counter cation to initiate the polymerization process. Excellent polymerization performances in the presence of CQ for the free radical polymerization of methacrylates under blue light are observed, and amine-free systems can be easily developed from the proposed structure. The photopolymerization of composites is also investigated in the presence of the new phosphine (without iodonium counter cation) and very interesting depth of cure can be obtained from the new developed photoinitiating system after only 20 s of irradiation with a blue light-emitting diode.

New versatile bimolecular photoinitiating systems based on amino-m-terphenyl derivatives for cationic, free-radical and thiol–ene photopolymerization under low intensity UV-A and visible light sources

The performance of a series of 2-amino-4,6-diphenyl-benzene-1,3-dicarbonitrile derivatives as visible light sensitizers for diphenyliodonium salt for enabling photopolymerization at different irradiation wavelengths was studied.

Triphenylamine-hexaarylbiimidazole derivatives as hydrogen-acceptor photoinitiators for free radical photopolymerization under UV and LED light

In this study, three triphenylamine-based hexaarylbiimidazole (HABI) derivatives featuring different numbers of methoxy groups (none for HABI1, two for HABI2, and four for HABI3) have been synthesized.

Photocuring of Epoxidized Cardanol for Biobased Composites with Microfibrillated Cellulose

Cardanol is a natural alkylphenolic compound derived from Cashew NutShell Liquid (CNSL), a non-food annually renewable raw material extracted from cashew nutshells. In the quest for sustainable materials, the curing of biobased monomers and prepolymers with environmentally friendly processes attracts increasing interest. Photopolymerization is considered to be a green technology owing to low energy requirements, room temperature operation with high reaction rates, and absence of solvents. In this work, we study the photocuring of a commercially available epoxidized cardanol, and explore its use in combination with microfibrillated cellulose (MFC) for the fabrication of fully biobased composites. Wet MFC mats were prepared by filtration, and then impregnated with the resin. The impregnated mats were then irradiated with ultraviolet (UV) light. Fourier Transform InfraRed (FT-IR) spectroscopy was used to investigate the photocuring of the epoxidized cardanol, and of the composites. The thermomechanical properties of the composites were assessed by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. We confirmed that fully cured composites could be obtained, although a high photoinitiator concentration was needed, possibly due to a side reaction of the photoinitiator with MFC.

Identification of Photoinitiators, Including Novel Phosphine Oxides, and Their Transformation Products in Food Packaging Materials and Indoor Dust in Canada

Although photopolymerization is generally considered a green technology, the contamination of foodstuffs by photoinitiators (PIs), an essential component of photopolymerization systems, has recently attracted notice. Despite this interest, little attention has been paid to PI contamination in the environment. To date, only one study, performed in China, has reported the occurrence of PIs in the environment. In the present study, the occurrence of 25 PI additives with discrete molecular structures was investigated in food packaging materials and indoor dust. The PIs studied here include benzophenones (BZPs), thioxanthones (TXs), amine co-initiators (ACIs), and novel phosphine oxides (POs). Twenty-four PIs were detected in food packaging materials. Total concentrations of PIs (∑PIs) ranged between 122 and 44 113 ng/g, with a geometric mean (GM) of 3375 ng/g. The photodegradation of PIs in food packaging materials was investigated for the first time, and the half-lives of PIs in these materials were found to range from 32 to 289 h. These 24 PIs were also detected in indoor dust samples (GM of ∑PIs = 1483 ng/g). The relative abundances of different PIs were found to vary between the packaging materials and the indoor dust, which is attributed in part to the different stabilities of different PIs under simulated sunlight. Using standards synthesized in our lab, four TX transformation products (GM: 34.8 ng/g) were also detected in indoor dust. The concentrations of the transformation products were higher than the concentrations of the parent chemicals in indoor dust. Thus, further studies exploring human exposure to TXs should include these transformation products to avoid underestimation. This is the first report of PIs and relevant transformation products in the indoor environment in North America.

Mass Spectrometric Characterization of Epoxidized Vegetable Oils

Matrix-assisted laser desorption ionization and electrospray ionization mass spectrometry (MALDI-MS and ESI-MS) were used for the characterization of epoxidized soybean and linseed oils, which are important raw materials in the biopolymer production. The recently invented data mining approach, mass-remainder analysis (MARA), was implemented for the analysis of these types of complex natural systems. Different epoxidized triglyceride mass spectral peak series were identified, and the number of carbon atoms and epoxide groups was determined. The fragmentation mechanisms of the epoxidized triglyceride (ETG) adducts formed with different cations (such as H⁺, Na⁺, Li⁺, and NH₄⁺) were explored. As a novel approach, the evaluation of the clear fragmentation pathways of the sodiated ETG adducts enabled the estimation of the epoxidized fatty acid compositions of these types of oils by MS/MS.

The photooxidative sensitization of bis(p-substituted diphenyl)iodonium salts in the radical polymerization of acrylates

The ability of two-component dyeing photoinitiating systems for the radical polymerization of 1,6-hexanediol diacrylate (HDDA) and 2-ethyl-2-(hydroxymethyl)-1,3-propanediol triacrylate (TMPTA) is presented. The systems under study comprised a hemicyanine dye as a sensitizer and iodonium salts that played a role of a coinitiator. The kinetic parameters of the polymerization reaction, such as the rate of polymerization (R_p) and the degree of conversion of monomer (C_%), were estimated. The thermodynamic feasibility of an electron transfer process in the systems studied was verified and calculated using the Rehm–Weller equation. It was found that a benzoxazole derivative in the presence of iodonium salts effectively initiated the polymerization of acrylate monomers. The polymerization rates of about 10⁻⁷ s⁻¹ and the degree of conversion of acrylate groups from 20% to 50% were observed. The effects of photoinitiator structures on the initiating ability and spectroscopic properties of sensitizers are described in this article.

The ability of two-component dyeing photoinitiating systems for the radical polymerization of 1,6-hexanediol diacrylate (HDDA) and 2-ethyl-2-(hydroxymethyl)-1,3-propanediol triacrylate (TMPTA) is presented.

Ceramic Robocasting: Recent Achievements, Potential, and Future Developments

Additive manufacturing (AM) of ceramic materials has attracted tremendous attention in recent years, due to its potential to fabricate suitable advanced ceramic structures for various engineering applications. Robocasting, a subset of ceramic AM, is an ideal technique for constructing fine and dense ceramic structures with geometrically complex morphology. With the freedom and convenience to deposit various materials within any 3D spatial position, ceramic robocasting opens up unlimited opportunities, which are otherwise hardly attainable from other AM techniques. Here, a summary of the recent progress on the fabrication of single and multi-ceramic structures by robocasting is provided, as well as the prospects of achieving shapeable ceramic structures. The current challenges in ceramic robocasting and an outlook on its development, especially toward the fabrication of self-shaping ceramic structures, are also discussed.

A Review of the Synthesis and Applications of Polymer–Nanoclay Composites

Recent advancements in material technologies have promoted the development of various preparation strategies and applications of novel polymer–nanoclay composites. Innovative synthesis pathways have resulted in novel polymer–nanoclay composites with improved properties, which have been successfully incorporated in diverse fields such as aerospace, automobile, construction, petroleum, biomedical and wastewater treatment. These composites are recognized as promising advanced materials due to their superior properties, such as enhanced density, strength, relatively large surface areas, high elastic modulus, flame retardancy, and thermomechanical/optoelectronic/magnetic properties. The primary focus of this review is to deliver an up-to-date overview of polymer–nanoclay composites along with their synthesis routes and applications. The discussion highlights potential future directions for this emerging field of research.

First Detection of Photoinitiators and Metabolites in Human Sera from United States Donors

Photoinitiators (PIs), including benzophenones (BZPs), thioxanthones (TXs), and amine co-initiators (ACIs), are commonly used in photopolymerization systems, and their contamination in foodstuffs and the environment is attracting attention. Although humans are likely exposed to PIs, no data on human burdens of these chemicals are available. In this study, 18 PIs were detected in 50 individual human serum samples with concentrations of ΣPIs (sum of the detected PIs) from 423 to 2870 pg/mL (geometric mean, GM: 836 pg/mL). ΣBZPs (231-1240 ng/g,; GM: 593 pg/mL) were the dominant components, while ΣTXs (21.0-1431 ng/g; GM: 145 pg/mL) and ΣACIs (11.3-976 ng/g; GM: 48.5 pg/mL) were much lower. Data analysis found significantly higher concentrations of most PIs in the male sera than in the female ( p < 0.05). ΣPIs (2921-4139 ng/g; GM: 3621 pg/mL) were also detected in five pooled serum samples, each from at least 1000 donors, indicating the prevalent human burdens of PIs in a large population. Human liver S9 biodegradations of representative PIs, 2-isopropylthioxanthone (2-ITX) and 2,4-diethylthioxanthone (DETX), were conducted. Hydroxylation, sulfoxide, and sulfone metabolites of DETX and 2-ITX were identified by high resolution mass spectrometry in human liver S9 incubation systems. With synthesized standards, the sulfoxide and sulfone metabolites were successfully detected in the human serum samples, which contributed substantially to total human burdens. The ubiquitous presence of PIs in human sera indicates significant human exposure to PIs, although photopolymerization reaction has been generally considered a green technology.

Enhancing Temporal Control and Enabling Chain-End Modification in Photoregulated Cationic Polymerizations by Using Iridium-Based Catalysts

Gaining temporal control over chain growth is a key challenge in the enhancement of controlled living polymerizations. Though research on photocontrolled polymerizations is still in its infancy, it has already proven useful in the development of previously inaccessible materials. Photocontrol has now been extended to cationic polymerizations using 2,4,6-triarylpyrylium salts as photocatalysts. Despite the ability to stop polymerization for a short time, monomer conversion was observed over long dark periods. Improved catalyst systems based on Ir complexes give optimal temporal control over chain growth. The excellent stability of these complexes and the ability to tune the excited and ground state redox potentials to regulate the number of monomer additions per cation formed allows polymerization to be halted for more than 20 hours. The excellent stability of these iridium catalysts in the presence of more nucleophilic species enables chain-end functionalization of these polymers.

Simultaneous In-Film Polymer Synthesis and Self-Assembly for Hierarchical Nanopatterns

A key requirement for practical applications of nanostructured block copolymer (BCP) self-assembly is the ability to generate complex geometries including different shapes and diverse sizes across one substrate surface. This has been difficult because spatial control over the underlying chemistry of the BCP has been limited. Here, we demonstrate a photocontrolled in-film polymerization process in the presence of monomer vapor for synthesizing homopolymers in self-assembled BCP films. The homopolymers blend with BCPs and alter the nanopatterns by changing the underlying polymer chemistry and composition. We apply this technique to a variety of BCPs including polystyrene-b-polyisoprene-b-polystyrene, polystyrene-b-poly(methyl methacrylate), and polystyrene-b-poly(4-vinylpyridine). The region of in-film polymerization can be modulated by the location of irradiation using photomasks for obtaining distinct morphologies on one substrate, providing a new platform for hierarchically manipulating nanopatterns within the self-assembled BCP thin film as well as opening up a new area for radical polymerizations of monomers within such geometrically confined, swollen films.

Crosslinked Polymer Ionic Liquid/Ionic Liquid Blends Prepared by Photopolymerization as Solid-State Electrolytes in Supercapacitors

A photopolymerization method is used to prepare a mixture of polymer ionic liquid (PIL) and ionic liquid (IL). This mixture is used as a solid-state electrolyte in carbon nanoparticle (CNP)-based symmetric supercapacitors. The solid electrolyte is a binary mixture of a PIL and its corresponding IL. The PIL matrix is a cross-linked polyelectrolyte with an imidazole salt cation coupled with two anions of Br^- in PIL-M-(Br) and TFSI^- in PIL-M-(TFSI), respectively. The corresponding ionic liquids have imidazolium salt cation coupled with two anions of Br^- and TFSI^-, respectively. This study investigates the electrochemical characteristics of PILs and their corresponding IL mixtures used as a solid electrolyte in supercapacitors. Results show that a specific capacitance, maximum power density and energy density of 87 and 58 F·g^-¹, 40 and 48 kW·kg^-¹, and 107 and 59.9 Wh·kg^-¹ were achieved in supercapacitors based on (PIL-M-(Br)) and (PIL-M-(TFSI)) solid electrolytes, respectively.

Novel sustainable synthesis of vinyl ether ester building blocks, directly from carboxylic acids and the corresponding hydroxyl vinyl ether, and their photopolymerization

Synthesis of bifunctional vinyl ether ester monomers directly from the corresponding alcohol and carboxylic acid.

Cationic Polymerization: From Photoinitiation to Photocontrol

During the last 40 years, researchers investigating photoinitiated cationic polymerizations have delivered tremendous success in both industrial and academic settings. A myriad of photoinitiating systems have been developed, thus allowing polymerization of a broad array of monomers (e.g., epoxides, vinyl ethers, alkenes, cyclic ethers, and lactones) under practical, inexpensive, and environmentally benign conditions. More recently, owing to progress in photoredox catalysis, photocontrolled cationic polymerization has emerged as a means to precisely regulate polymer chain growth. This Minireview provides a concise historical perspective on cationic polymerization induced by light and discusses the latest advances in both photoinitiated and photocontrolled processes. The latter are exciting new directions for the field that will likely impact industries ranging from micropatterning to the synthesis of complex biomaterials and sequence-controlled polymers.

Light-Controlled Radical Polymerization: Mechanisms, Methods, and Applications

The use of light to mediate controlled radical polymerization has emerged as a powerful strategy for rational polymer synthesis and advanced materials fabrication. This review provides a comprehensive survey of photocontrolled, living radical polymerizations (photo-CRPs). From the perspective of mechanism, all known photo-CRPs are divided into either (1) intramolecular photochemical processes or (2) photoredox processes. Within these mechanistic regimes, a large number of methods are summarized and further classified into subcategories based on the specific reagents, catalysts, etc., involved. To provide a clear understanding of each subcategory, reaction mechanisms are discussed. In addition, applications of photo-CRP reported so far, which include surface fabrication, particle preparation, photoresponsive gel design, and continuous flow technology, are summarized. We hope this review will not only provide informative knowledge to researchers in this field but also stimulate new ideas and applications to further advance photocontrolled reactions.