Medium chain carboxylic acids production from waste biomass: Current advances and perspectives

Chain elongation performances with anaerobic fermentation liquid from sewage sludge with high total solid as electron acceptor

This work studied the effect of total solid (TS) of sewage sludge on VFA production and composition in anaerobic fermentation. Results revealed that VFA concentration reached the highest of 10.16 g/L and the ratio of acetic acid, propionic acid and n-butyric acid was 5:2:2 with the 8% TS sewage sludge. In subsequent chain elongation with sludge fermentation liquid, n-caproic acid concentration reached 43.45 mmol/L. The microbial community analysis indicated that relative abundance of Clostridium_sensu_stricto_12 for n-caproic acid production was high (52.41%). The chain elongation with sludge fermentation liquid had more pathways to produce n-caproic acid, and the chain elongation reactions were thermodynamically possible. The mixed VFAs and high concentration of n-butyric acid benefitted n-caproic acid production. Carbon balance revealed that the VFA composition of sludge fermentation liquid was beneficial to the chain elongation. This study will contribute to wasted sludge minimization and high-value material production.

Enrichment Versus Bioaugmentation-Microbiological Production of Caproate from Mixed Carbon Sources by Mixed Bacterial Culture and Clostridium kluyveri

Chain elongation is a process that produces medium chain fatty acids such as caproic acid, which is one of the promising products of the carboxylate platform. This study analyzed the impact of bioaugmentation of heat-treated anaerobic digester sludge with Clostridium kluyveri (AS + Ck) on caproic acid production from a mixed substrate (lactose, lactate, acetate, and ethanol). It was compared with processes initiated with non-augmented heat-treated anaerobic digester sludge (AS) and mono-culture of C. kluyveri (Ck). Moreover, stability of the chain elongation process was evaluated by performing repeated batch experiments. All bacterial cultures demonstrated efficient caproate production in the first batch cycle. After 18 days, caproate concentration reached 9.06 ± 0.43, 7.86 ± 0.38, and 7.67 ± 0.37 g/L for AS, Ck, and AS + Ck cultures, respectively. In the second cycle, AS microbiome was enriched toward caproate production and showed the highest caproate concentration of 11.44 ± 0.47 g/L. On the other hand, bioaugmented culture showed the lowest caproate production in the second cycle (4.10 ± 0.30 g/L). Microbiome analysis in both AS and AS + Ck culture samples indicated strong enrichment toward the anaerobic order of Clostridia. Strains belonging to genera Sporanaerobacter, Paraclostridium, Haloimpatiens, Clostridium, and Bacillus were dominating in the bioreactors.

Optimizing the production of short and medium chain fatty acids (SCFAs and MCFAs) from waste activated sludge using different alkyl polyglucose surfactants, through bacterial metabolic analysis

Alkyl polyglucose is an environmentally-friendly biosurfactant, which is able to enhance short-chain fatty acids production with different carbon chain lengths and concentrations, during sludge anaerobic fermentation. This presents a promising strategy for sludge re-utilization by effectively converting hazardous sludge into value-added compounds. The maximum yield of short-chain fatty acids produced from sludge was 479.3 and 462.2 mg COD/g VSS, following pretreatment with APG06 and APG1214, respectively. To the best of our knowledge, the short-chain fatty acid production performance by sludge fermentation reported here, achieved a higher level than reported in previous studies. Additionally, these findings indicate that the production of medium-chain fatty acids from sludge can be induced by alkyl polyglucoses. Finally, the microbial community and enzyme activity were also assessed to reveal the mechanism of short-/medium-chain fatty acids biosynthesis under alkyl polyglucose pretreatment. This study demonstrates that alkyl polyglucose provides an environmentally-friendly and effective strategy for enhancing the production of short-/medium-chain fatty acids from waste activated sludge. These findings are useful for the assessment of alkyl polyglucose-assisted production of short-/medium-chain fatty acids, as well as for understanding the interactions between short-/medium-chain fatty acids and microbial communities with key enzymes, to establish short-/medium-chain fatty acids metabolic pathways during sludge fermentation.

Microbial electrochemical stimulation of caproate production from ethanol and carbon dioxide

The production of value added chemicals from CO₂ is of critical importance for the practical application of microbial electrosynthesis (MES). Here, a binary electron donor (ED) design (using electrode and ethanol) was introduced to provide an efficient caproate production with the bioconversion of both CO₂ and ethanol. A maximum caproate production rate of 2.41 ± 0.69 g L^-1 d^-1, and a final concentration of 7.66 ± 1.38 g L^-1 was achieved. Caproate production selectivity based on the substrate increased to 91.47 ± 0.58% (Binary EDs) from 32.22 ± 32.58% (open circuit Electrode ED). An observed amount of 23.43 ± 0.69% of carbon within the final binary ED products originated from the CO₂. This work proves for the first time the potential of caproate production from CO₂ utilization and ethanol upgrading using solid electrodes to regulate the chain elongation process.

Road to full bioconversion of biowaste to biochemicals centering on chain elongation: A mini review

Production of biochemicals from waste streams has been attracting increasing worldwide interest to achieve climate protection goals. Chain elongation (CE) for production of medium-chain carboxylic acids (MCCAs, especially caproate, enanthate and caprylate) from diverse biowaste has emerged as a potential economic and environmental technology for a sustainable society. The present mini review summarizes the research utilizing various synthetic or real waste-derived substrates available for MCCA production. Additionally, the microbial characteristics of the CE process are surveyed and discussed. Considering that a large proportion of recalcitrantly biodegradable biowaste and residues cannot be further utilized by CE systems and remain to be treated and disposed, we propose here a loop concept of bioconversion of biowaste to MCCAs making full use of the biowaste with zero emission. This could make possible an alternative technology for synthesis of value-added products from a wide range of biowaste, or even non-biodegradable waste (such as, plastics and rubbers). Meanwhile, the remaining scientific questions, unsolved problems, application potential and possible developments for this technology are discussed.

Concentrating lactate-carbon flow on medium chain carboxylic acids production by hydrogen supply

Upgrading lactate/carbohydrate-rich waste biomass into medium-chain carboxylic acids (MCCAs) by chain elongation (CE) technology exhibits economic and environmental benefits. However, the largely dispersive lactate-carbon-flow decreases MCCAs yield. This work discovered appropriate H₂ supply could significantly reduce lactate-carbon-flow loss and improve MCCAs production (∼1.65 times) when the system is not operated according to well-defined operating conditions, and revealed corresponding mechanism. Hydrogen (H₂) supply largely enhanced electron efficiency and electron transfer capacity, and H₂ could reduce propionate (from competing acrylate pathway, which should be prevented, but when not possible, the carbon recovery from propionate is possible) to propanol, which was used as electron donor to elongate acetate and propionate. Moreover, H₂ could react with CO₂ (from CE process) to sequentially generate acetate and ethanol, which further contributed to caproate/caprylate generation. Comparing with non-H₂-supplemented test, the lactate-carbon-flow used for MCCAs production was enhanced by ∼28.4% after H₂ supply, and Clostridium spp. were the key discriminative microorganisms.