Deactivation of cobalt based Fischer–Tropsch catalysts: A review

In-situ X-Ray Absorption Near Edge Structure Spectroscopy of a Solid Catalyst using a Laboratory-Based Set-up

An in-situ laboratory-based X-ray Absorption Near Edge Structure (XANES) Spectroscopy set-up is presented, which allows performing long-term experiments on a solid catalyst at relevant reaction conditions of temperature and pressure. Complementary to research performed at synchrotron radiation facilities the approach is showcased for a Co/TiO2 Fischer-Tropsch Synthesis (FTS) catalyst. Supported cobalt metal nanoparticles next to a (very small) fraction of cobalt(II) titanate, which is an inactive phase for FTS, were detected, with no signs of re-oxidation of the supported cobalt metal nanoparticles during FTS at 523 K, 5 bar and 200 h, indicating that cobalt metal is maintained as the main active phase during FTS.

Promoted cobalt metal catalysts suitable for the production of lower olefins from natural gas

Due to the surge of natural gas production, feedstocks for chemicals shift towards lighter hydrocarbons, particularly methane. The success of a Gas-to-Chemicals process via synthesis gas (CO and H2) depends on the ability of catalysts to suppress methane and carbon dioxide formation. We designed a Co/Mn/Na/S catalyst, which gives rise to negligible Water-Gas-Shift activity and a hydrocarbon product spectrum deviating from the Anderson-Schulz-Flory distribution. At 240 °C and 1 bar, it shows a C2-C4 olefins selectivity of 54%. At 10 bar, it displays 30% and 59% selectivities towards lower olefins and fuels, respectively. The spent catalyst consists of 10 nm Co nanoparticles with hcp Co metal phase. We propose a synergistic effect of Na plus S, which act as electronic promoters on the Co surface, thus improving selectivities towards lower olefins and fuels while largely reducing methane and carbon dioxide formation.

The Fischer–Tropsch synthesis performance over cobalt supported on silicon-based materials: the effect of thermal conductivity of the support

The effect of thermal conductivity of support on the catalytic performance of supported Co-based Fischer–Tropsch catalysts is investigated.

Structural determination of neutral Co n clusters (n = 4-10,13) through IR-UV two-color vibrational spectroscopy and DFT calculations

We recorded IR spectra for neutral cobalt clusters via two-color IR-UV ionization, using the Free Electron Laser for intracavity experiments (FELICE). Well-resolved IR spectra are presented for [Formula: see text] (n  =  4-10, 13) and analyzed with the help of Density Functional Theory calculations using two different correlation exchange functionals: the revisited Tao-Perdew-Staroverov-Scuseria (revTPSS) and the frequently used Perdew-Burke-Ernzerhof (PBE) approaches. Although we have not performed an extensive structure search, we tentatively assign the spectra for all cluster sizes except for n  =  7, and n  =  10. We find that neither of the two functionals chosen clearly outperforms the other in predicting IR spectra, and that relatively low scaling factors of 0.82 (PBE) and 0.8 (revTPSS) are required. In contrast to the magnetic moments, the calculated electric dipole moments fluctuate strongly as a function of cluster size and could therefore be used as an indirect probe to the cluster structure.

In situ observation of phase changes of a silica-supported cobalt catalyst for the Fischer-Tropsch process by the development of a synchrotron-compatible in situ/operando powder X-ray diffraction cell

In situ characterization of catalysts gives direct insight into the working state of the material. Here, the design and performance characteristics of a universal in situ synchrotron-compatible X-ray diffraction cell capable of operation at high temperature and high pressure, 1373 K, and 35 bar, respectively, are reported. Its performance is demonstrated by characterizing a cobalt-based catalyst used in a prototypical high-pressure catalytic reaction, the Fischer-Tropsch synthesis, using X-ray diffraction. Cobalt nanoparticles supported on silica were studied in situ during Fischer-Tropsch catalysis using syngas, H₂ and CO, at 723 K and 20 bar. Post reaction, the Co nanoparticles were carburized at elevated pressure, demonstrating an increased rate of carburization compared with atmospheric studies.

Modeling the kinetics of cobalt Fischer-Tropsch catalyst deactivation trends through an innovative modified Weibull distribution

Since the increase in clean energy demand is driven by environmental concerns, energy management is an ever-lasting issue globally. Among the different scenarios for energy manufacturing, the catalytic route through the famous process named Fischer-Tropsch Synthesis provides beneficial consequences including pollution reduction and economic efficiency, among others. In this regard, catalyst stability must be taken into account as a crucial performance parameter, especially in the expensive cobalt-catalyzed CO hydrogenation processes. As catalyst deactivation seems to be inevitable in catalytic processes, deactivation issues such as the extent, failure rate, or reactivation significantly influence the exploration, development, design, and operation of commercial processes. Accordingly, the deactivation trend of a cobalt-based catalyst was modeled via an innovative Weibull distribution base, which presents a significant advance over the existing macroscopic deactivation models. Being employed to obtain informative equations, the model parameters provide valuable information about the catalyst lifetime, which can be used as a useful predictive tool for industrial control purposes.

A solvent-free in situ synthesis of a hierarchical Co-based zeolite catalyst and its application to tuning Fischer–Tropsch product selectivity

As a distinctive supportable route, the solvent-free synthesis of zeolites not only minimizes the problems of conversional hydrothermal synthesis, but also greatly increases the product yields with advantageous characteristics, such as reduced waste production and a hierarchical pore structure.

Design and Fabrication of Highly Reducible PtCo Particles Supported on Graphene-Coated ZnO

Cobalt particles dispersed on an oxide support form the basis of many important heterogeneous catalysts. Strong interactions between cobalt and the support may lead to irreducible cobalt oxide formation, which is detrimental for the catalytic performance. Therefore, several strategies have been proposed to enhance cobalt reducibility, such as alloying with Pt or utilization of nonoxide supports. In this work, we fabricate bimetallic PtCo supported on graphene-coated ZnO with enhanced cobalt reducibility. By employing a model/planar catalyst formulation, we show that the surface reduction of cobalt oxide is substantially enhanced by the presence of the graphene support as compared to bare ZnO. Stimulated by these findings, we synthesized a realistic powder catalyst consisting of PtCo particles grafted on graphene-coated ZnO support. We found that the addition of graphene coating enhances the surface reducibility of cobalt, fully supporting the results obtained on the model system. Our study demonstrates that realistic catalysts with designed properties can be developed on the basis of insights gained from model catalytic formulation.

Metallic cobalt nanoparticles imbedded into ordered mesoporous carbon: A non-precious metal catalyst with excellent hydrogenation performance

Ordered mesoporous carbon (OMC)-metal composites have attracted great attention owing to their combination of high surface area, controlled pore size distribution and physicochemical properties of metals. Herein, we report the cobalt nanoparticles/ordered mesoporous carbon (CoNPs@OMC) composite prepared by a one-step carbonization/reduction process assisted by a hydrothermal pre-reaction. The CoNPs@OMC composite presents a high specific surface area of 544m²g^-1, and the CoNPs are uniformly imbedded or confined in the ordered mesoporous carbon matrix. When used as a non-precious metal-containing catalyst for hydrogenation reduction of p-nitrophenol and nitrobenzene, it demonstrates high efficiency and good cycling stability. Furthermore, the CoNPs@OMC composite can be directly used to catalyze the Fischer-Tropsch synthesis for the high-pressure CO hydrogenation, and presents a good catalytic selectivity for C₅⁺ hydrocarbons. The excellent catalytic performance of the CoNPs@OMC composite can be ascribed to synergistic effect between the high specific surface area, mesoporous structure and well-imbedded CoNPs in the carbon matrix.