Recent advances in preparation and morphology control of polymeric membranes formed by nonsolvent induced phase separation

Microfluidic solvent extraction of poly(vinyl alcohol) droplets: effect of polymer structure on particle and capsule formation

We investigate the formation of poly(vinyl alcohol) microparticles by the selective extraction of aqueous polymer solution droplets, templated by microfluidics and subsequently immersed in a non-solvent bath. The role of polymer molecular mass (18-105 kg mol-1), degree of hydrolysis (88-99%) and thus solubility, and initial solution concentration (0.01-10% w/w) are quantified. Monodisperse droplets with radii ranging from 50 to 500 μm were produced at a flow-focusing junction with carrier phase hexadecane and extracted into ethyl acetate. Solvent exchange and extraction result in droplet shrinkage, demixing, coarsening and phase-inversion, yielding polymer microparticles with well-defined dimensions and internal microstructure. Polymer concentration, varied from below the overlap concentration c* to above the concentrated crossover c**, as estimated by viscosity measurements, was found to have the largest impact on the final particle size and extraction timescale, while polymer mass and hydrolysis played a secondary role. These results are consistent with the observation that the average polymer concentration upon solidification greatly exceeds c**, and that the internal microparticle porosity is largely unchanged. However, reducing the initial polymer concentration to well below c* (approximately 100×) and increasing droplet size yields thin-walled (100's of nm) capsules which controllably crumple upon extraction. The symmetry of the process can be readily broken by imposing extraction conditions at an impermeable surface, yielding large, buckled, cavity morphologies. Based on these results, we establish robust design criteria for polymer capsules and particles, demonstrated here for poly(vinyl alcohol), with well-defined shape, dimensions and internal microstructure.

Low-Pressure Nanofiltration Hollow Fiber Membranes for Effective Fractionation of Dyes and Inorganic Salts in Textile Wastewater

In this work, novel loose nanofiltration (NF) hollow fiber membranes with ultrahigh water permeability and well-defined nanopore and surface charge characteristics were developed for effective fractionation of dyes and inorganic salts in textile wastewater treatment. The as-spun NF hollow fiber possesses a high pure water permeability (PWP) of 80 L·m^-2·h^-1·bar^-1 with a small pore size of 1.0 nm in diameter and a MWCO of 1000 Da. The surface modification by means of hyperbranched polyethylenimine (PEI) further lowers the pore diameter to 0.85 nm and MWCO to 680 Da. The membrane surface also becomes more hydrophilic and positively charged after the PEI modification. Because of the synergistic effects from size exclusion and charge repulsion, the newly developed NF hollow fibers show high permeation fluxes of 7.0-71.2 L·m^-2·h^-1 and great rejections of 95.5-99.9% to various dyes at a low operating pressure of 1 bar. At the same time, they have ultralow rejections of less than 10% to inorganic salts (i.e., Na₂SO₄), suggesting that more than 90% of the salts would permeate through the fibers. In addition, the two hollow fibers exhibit outstanding performance stability, low fouling tendency, and great fouling reversibility. Their fluxes can be brought back to be more than 80% of the original values by a simple physical backwash. The newly developed loose NF hollow fiber membranes may have great potential for effective fractionation and treatment of textile wastewater.

Chitosan-graft-benzo-15-crown-5-ether/PVA Blend Membrane with Sponge-Like Pores for Lithium Isotope Adsorptive Separation

Crown ether exhibits a high separation coefficient for lithium isotope separation owing to its precise size selectivity to cations. A crown ether-based solid-liquid extraction method for the lithium isotope separation with a high extraction efficiency is regarded as a valid alternative to the classic liquid-liquid method. A chitosan-graft-benzo-15-crown-5-ether (CTS-g-B15C5)/polyvinyl alcohol (PVA) porous blend membrane for lithium isotope adsorptive separation was fabricated by immersion-precipitation-phase inversion. Results indicated that the finger-like structure of the blend membrane was replaced gradually by a sponge-like structure with the increase of the CTS-g-B15C5 concentration from 20 to 50 wt %. Meanwhile, the porosity and mechanical strength of the blend membrane slightly decreased from 76.9% and 2.68 MPa to 72.5% and 2.02 MPa, respectively, whereas the average pore size increased from 0.33 to 0.73 μm. The obtained CTS-g-B15C5/PVA (50/50 wt/wt) blend membrane exhibited a sponge-like asymmetrical gradient structure and good mechanical strength and used for the solid-liquid extraction experiment. It is found that the distribution coefficient increased from 13.50 to 49.33, and the single-stage separation factor increased from 1.008 to 1.046 with the immobilization amount of crown ether from 1.07 to 2.60 mmol·g^-1. It also meets the acceptable separation factor of 1.03 in a large scale of lithium isotope separation. In addition, ⁶Li and ⁷Li were enriched in the solid or membrane phase and the aqueous phase, respectively. In summary, the blend membrane has great potential applications in the development of green and highly efficient membrane chromatography for lithium isotope separation.

Phase Inversion Directly Induced Tight Ultrafiltration (UF) Hollow Fiber Membranes for Effective Removal of Textile Dyes

This study has demonstrated the application of tight ultrafiltration (UF) membranes for effective removal of textile dyes from water at a low pressure. Novel UF hollow fiber membranes with well-defined nanopores and surface charges were developed via a single-step spinning process without any post-treatment. The newly developed tight UF hollow fibers not only possess a small mean pore diameter of 1.0-1.3 nm with a molecular weight cutoff (MWCO) of 1000-2000 Da but also have a high pure water permeability (PWP) of 82.5-117.6 L m^-2 h^-1 bar^-1. Through the synergistic effects of size exclusion and charge repulsion, the novel UF hollow fibers can effectively remove various dyes with impressive rejections of 93.2-99.9% at 1 bar. At the same time, more than 92% of inorganic salts (i.e., NaCl and Na₂SO₄) would permeate through the fibers, reducing the detrimental effects of concentration polarization and providing an attracted avenue for salts reuse. The tight UF hollow fibers also exhibit robust performance in a continuous operation of 170 h or at a high feed recovery of 90%. The fouled fibers can be easily regenerated by backwash of water with a flux recovery of larger than 92%. The newly developed tight UF hollow fiber membranes display huge potential for treating textile wastewater and other impaired effluents because of their great separation performance and simple fabrication process.

Control of the Porous Structure of Polystyrene Particles Obtained by Nonsolvent Induced Phase Separation

Porous polystyrene microspheres were produced by a process of nonsolvent induced phase separation (NIPS) from ternary polymer-solvent-nonsolvent (polystyrene-toluene-ethanol) systems and characterized by scanning electron microscopy (SEM) and small-angle X-ray scattering (SAXS) techniques. This study provides evidence for a link between the structural morphology of the porous polystyrene particles and the polystyrene concentration in the initial solutions. A reciprocal relationship between pore diameter and polymer concentration was observed for the systems with the polymer amount below the critical chain overlap concentration, C*. Above C*, this relationship breaks down. The reciprocal relationship between porosity and polymer concentration can be used to facilitate the fine control of the void size. We demonstrate that the observed reciprocal relationship between pore diameter and polymer concentration correlates well with the relative amount of nonsolvent present in the system at the onset of the phase separation process. The pore size can be reduced and, consequently, the pore surface area can be increased either by reducing the polymer concentration in the initial solution or by decreasing the polymer molecular weight in the sample composition.

Breath-Figure Self-Assembly, a Versatile Method of Manufacturing Membranes and Porous Structures: Physical, Chemical and Technological Aspects

The review is devoted to the physical, chemical, and technological aspects of the breath-figure self-assembly process. The main stages of the process and impact of the polymer architecture and physical parameters of breath-figure self-assembly on the eventual pattern are covered. The review is focused on the hierarchy of spatial and temporal scales inherent to breath-figure self-assembly. Multi-scale patterns arising from the process are addressed. The characteristic spatial lateral scales of patterns vary from nanometers to dozens of micrometers. The temporal scale of the process spans from microseconds to seconds. The qualitative analysis performed in the paper demonstrates that the process is mainly governed by interfacial phenomena, whereas the impact of inertia and gravity are negligible. Characterization and applications of polymer films manufactured with breath-figure self-assembly are discussed.

PVDF/PVDF-g-PACMO blend hollow fiber membranes for hemodialysis: preparation, characterization, and performance

A novel approach to improve the biocompatibility of PVDF hollow fiber membrane by blending PVDF-g-PACMO copolymer for hemodialysis is provided.

Large-scale fabrication of commercially available, nonpolar linear polymer film with a highly ordered honeycomb pattern

Highly ordered, hexagonally patterned poly(methyl methacrylate) (PMMA) thin film is successfully fabricated using an improved phase separation method. A mixture of chloroform and methanol, which is used as a volatile solvent/nonsolvent pair, effectively controls the surface morphology and sensitively determines the ordered pattern. In particular, the methanol accumulation, which induces the formation of a gel-like protective layer and enhances the lateral capillary force, is crucial in the formation of the highly ordered hexagonal pattern even when using a nonpolar polymer such as PMMA. The convergence of cost-effective and large-scale production of highly ordered micropatterned film has wide potential for application, and it can enable new prospects for the commercialization of future high-tech devices that require specific multifunctionality.

Polyimide/graphene composite foam sheets with ultrahigh thermostability for electromagnetic interference shielding

Flexible PI/rGO composite foam sheets were fabricated via nonsolvent induced phase separation and exhibited effective EMI SE at low sample thickness.