Challenges for industrialization of miniemulsion polymerization

Activated carbon nanospheres derived from bio-waste materials for supercapacitor applications – a review

Supercapacitors are perfect energy storage devices; they can be charged almost instantly and release energy over a long time.

MoS₂ nanoplatelet fillers for enhancement of the properties of waterborne pressure-sensitive adhesives

Nanocomposite pressure-sensitive adhesives (PSAs) composed of polyurethane (PU)/(meth)acrylates reinforced with MoS2 nanoplatelets were prepared by blending aqueous dispersions. MoS2 crystals were exfoliated by sonication in water in the presence of poly(vinylpyrrolidone) (PVP, molecular weight of 10,000 g mol(-1)) to prepare an aqueous dispersion. Waterborne colloidal polymer particles (latex) were synthesized by miniemulsion photopolymerization in a continuous tubular reactor. The adhesive and mechanical properties from the resulting nanocomposite films were determined as the MoS2 fraction was increased. A superior balance of viscoelastic properties was achieved with 0.25 wt % loading of the MoS2 nanoplatelets, leading to a tack adhesion energy that was three times greater than that for the original PSA.

The use of chemical actinometry for the evaluation of the light absorption efficiency in scattering photopolymerizable miniemulsions

Oil-in-water miniemulsions containing a mixture of monomers as the dispersed organic phase have been shown recently to be promising media for the development of photoinitiated polymerization processes. Albeit a crucial factor for a successful application, the efficiency of light absorption by the photoinitiator in these highly scattering systems is difficult to evaluate. In this work, a well-characterized water insoluble chemical actinometer (DFIS) replaced the oil-soluble photoinitiator, and was used as a probe and a model for UV light absorption in miniemulsions of variable droplet sizes and organic phase compositions (i.e. at different levels of scattered light). In the first step, the photon flux absorbed by the actinometer was determined in model miniemulsions based on an inert solvent (ethyl acetate), at a low oil phase content (3.0-6.0 wt%). For these low to moderately scattering systems, the photon flux absorbed by the actinometer in the miniemulsions was comparable to that in a homogeneous solution of ethyl acetate. In the second step, the absorbed photon flux was investigated in photopolymerizable miniemulsions (a mixture of acrylate monomers as oil phase). Surprisingly, in spite of much higher scattering coefficients than those found for ethyl acetate based miniemulsions of otherwise the same composition, the photon flux absorbed by the actinometer in photopolymerizable miniemulsions showed only a small decreasing trend. Such a result may be considered favorable for the further development of applications of photopolymerizations in miniemulsions.

Light-Mediated Thiol-Ene Polymerization in Miniemulsion: A Fast Route to Semicrystalline Polysulfide Nanoparticles

Historically, the synthesis of aqueous polymer dispersions has focused on radical chain-growth polymerization of low-cost acrylate or styrene emulsions. Herein, we demonstrate the potential of UV-initiated thiol-ene step-growth radical polymerization, departing from a nontransparent difunctional monomer miniemulsion based on ethylene glycol dithiol and diallyl adipate. Performed without solvent and at ambient conditions, the photopolymerization process is energy-effective, environmentally friendly, and ultrafast, leading to full monomer consumption in 2 s, upon irradiating a miniemulsion contained in a 1 mm thick quartz cell microreactor. The resultant linear poly(thioether ester) particles have an average diameter of 130 nm. After water evaporation, they yield a clear elastomeric film combining chemical resistance and high degree of crystallinity (55%).

Surfactant kinetics and their importance in nucleation events in (mini)emulsion polymerization revealed by quartz crystal microbalance with dissipation monitoring

Surfactants are vital components of almost all heterogeneous polymerizations for maintaining colloidal stability, but they also play an important role in the kinetics and mechanism of particle nucleation. Despite many decades of research, the knowledge of adsorption-desorption surfactant kinetics and their application in (mini)emulsion polymerization is largely based on qualitative arguments. In this paper we show that the use of a quartz crystal microbalance with dissipation monitoring can provide quantitative information on both the adsorption equilibrium of ionic and nonionic surfactants, and also the kinetics of adsorption/desorption, that can be applied to the understanding of nucleation processes in (mini)emulsion polymerization. We show that surfactant dynamics and nucleation phenomena in (mini)emulsion polymerization are not dominated by diffusion phenomena linked to molecular size of surfactant as previously thought but rather are driven by the large differences in the rate of surfactant adsorption and desorption at the polymer-water interface. Finally, we show the application of this knowledge to explain the differences between nucleation processes for ionic and nonionic surfactants in emulsion polymerization.