Aligned electrospun nanofiber composite membranes for fuel cell electrolytes

Uniaxially aligned nanofibrous cylinders by electrospinning

Aligned nanofibers have drawn increasing interest for applications in biomedical engineering, electronics, and energy storage systems owing to the unique physicochemical properties provided by their anisotropy and high surface-to-volume ratio. Nevertheless, direct fabrication or assembly of aligned nanofibers into a 3-dimensional standalone construct with practically applicable dimensions presents an enormous challenge. We report a facile method to fabricate aligned nanofibrous cylinders, a widely used geometric form, by electrospinning aligned nanofibers across the gap between a pair of pin electrodes placed apart uniaxially. With this approach, cylindrical nanofibrous constructs of several millimeters in diameter and several centimeters in length can be readily produced. The versatility of the approach was demonstrated with several commonly used polymeric and ceramic materials, including polycaprolactone (PCL), chitosan/PCL, polyvinylidene fluoride, and titania. For a model application in tissue engineering, skeletal muscle cells were cultured on nanofibrous cylinders, which effectively produced highly aligned and densely populated myotubes along the nanofiber orientation, favorable for muscle tissue regeneration. With high structural integrity and stability, these can be directly integrated into devices or implanted in vivo as a standalone construct without the support of a substrate, thus increasing the portability, efficiency, and applicability of aligned nanofibers.

Hybrid polymers based on sulfonated polynorbornene with enhanced proton conductivity for direct methanol fuel cells

Sulfonated polynorbornene (SPNB) and 3-aminopropyltriethoxysilane (KH550) hybrid cross-linked proton exchange membranes doped with different weight ratio of phosphotungstic acid (PWA) were prepared by a simple sol-gel process. The cross-linked structures led to low methanol permeability and good stability of the nanocomposites. Incorporation of PWA has significantly improved the proton conductivity of the hybrid membrane due to an extra provided conductive proton-conduction pathway to facilitate proton transportation. In particular, the conductivity of SPNB/KH550/PWA25 reached the maximum of 0.02 S.cm−1 at 80°C under the 100% relative humidity condition, and this value is on the same order of magnitude as that of Nafion117. Furthermore, SPNB /KH550/PWA20 owns the lowest proton transport activation energy (8.39 kJ.mol−1).

Sulfonated polystyrene fiber network-induced hybrid proton exchange membranes

A novel type of hybrid membrane was fabricated by incorporating sulfonated polystyrene (S-PS) electrospun fibers into Nafion for the application in proton exchange membrane fuel cells. With the introduction of S-PS fiber mats, a large amount of sulfonic acid groups in Nafion aggregated onto the interfaces between S-PS fibers and the ionomer matrix, forming continuous pathways for facile proton transport. The resultant hybrid membranes had higher proton conductivities than that of recast Nafion, and the conductivities were controlled by selectively adjusting the fiber diameters. Consequently, hybrid membranes fabricated by ionomers, such as Nafion, incorporated with ionic-conducting nanofibers established a promising strategy for the rational design of high-performance proton exchange membranes.

Innovative polymer nanocomposite electrolytes: nanoscale manipulation of ion channels by functionalized graphenes

The chemistry and structure of ion channels within the polymer electrolytes are of prime importance for studying the transport properties of electrolytes as well as for developing high-performance electrochemical devices. Despite intensive efforts on the synthesis of polymer electrolytes, few studies have demonstrated enhanced target ion conduction while suppressing unfavorable ion or mass transport because the undesirable transport occurs through an identical pathway. Herein, we report an innovative, chemical strategy for the synthesis of polymer electrolytes whose ion-conducting channels are physically and chemically modulated by the ionic (not electronic) conductive, functionalized graphenes and for a fundamental understanding of ion and mass transport occurring in nanoscale ionic clusters. The functionalized graphenes controlled the state of water by means of nanoscale manipulation of the physical geometry and chemical functionality of ionic channels. Furthermore, the confinement of bound water within the reorganized nanochannels of composite membranes was confirmed by the enhanced proton conductivity at high temperature and the low activation energy for ionic conduction through a Grotthus-type mechanism. The selectively facilitated transport behavior of composite membranes such as high proton conductivity and low methanol crossover was attributed to the confined bound water, resulting in high-performance fuel cells.

Super proton conductive high-purity nafion nanofibers

In this paper, we report the high proton conductivity of a single high-purity Nafion nanofiber (1.5 S/cm), which is an order of magnitude higher than the bulk Nafion film ( approximately 0.1 S/cm). We also observe a nanosize effect, where proton conductivity increases sharply with decreasing fiber diameter. X-ray scattering provides a rationale for these findings, where an oriented ionic morphology was observed in the nanofiber in contrast to the isotropic morphology in the bulk film. This work also demonstrates the successful fabrication of high-purity Nafion nanofibers ( approximately 99.9 wt %) via electrospinning and higher humidity sensitivity for nanofibers compared to the bulk. These results should have a significant impact on fuel cells and sensors.