Surface Composition Effects in Electrocatalysis: Kinetics of Oxygen Reduction on Well-Defined Pt3Ni and Pt3Co Alloy Surfaces

Multimetallic core/interlayer/shell nanostructures as advanced electrocatalysts

The fine balance between activity and durability is crucial for the development of high performance electrocatalysts. The importance of atomic structure and compositional gradients is a guiding principle in exploiting the knowledge from well-defined materials in the design of novel class of core-shell electrocatalysts comprising Ni core, Au interlayer, and PtNi shell (Ni@Au@PtNi). This multimetallic system is found to have the optimal balance of activity and durability due to the synergy between the stabilizing effect of subsurface Au and modified electronic structure of surface Pt through interaction with subsurface Ni atoms. The electrocatalysts with Ni@Au@PtNi core-interlayer-shell structure exhibit high intrinsic and mass activities as well as superior durability for the oxygen reduction reaction with less than 10% activity loss after 10,000 potential cycles between 0.6 and 1.1 V vs the reversible hydrogen electrode.

Alloy Cu₃Pt nanoframes through the structure evolution in Cu-Pt nanoparticles with a core-shell construction

Noble metal nanoparticles with hollow interiors and customizable shell compositions have immense potential for catalysis. Herein, we present an unique structure transformation phenomenon for the fabrication of alloy Cu₃Pt nanoframes with polyhedral morphology. This strategy starts with the preparation of polyhedral Cu-Pt nanoparticles with a core-shell construction upon the anisotropic growth of Pt on multiply twinned Cu seed particles, which are subsequently transformed into alloy Cu₃Pt nanoframes due to the Kirkendall effect between the Cu core and Pt shell. The as-prepared alloy Cu₃Pt nanoframes possess the rhombic dodecahedral morphology of their core-shell parents after the structural evolution. In particular, the resulting alloy Cu₃Pt nanoframes are more effective for oxygen reduction reaction but ineffective for methanol oxidation reaction in comparison with their original Cu-Pt core-shell precursors.

Oxygen reduction reaction and peroxide generation on shape-controlled and polycrystalline platinum nanoparticles in acidic and alkaline electrolytes

Shape-controlled Pt nanoparticles (cubic, tetrahedral, and cuboctahedral) are synthesized using stabilizers and capping agents. The nanoparticles are cleaned thoroughly and electrochemically characterized in acidic (0.5 M H2SO4 and 0.1 M HClO4) and alkaline (0.1 M NaOH) electrolytes, and their features are compared to that of polycrystalline Pt. Even with less than 100% shape-selectivity and with the truncation at the edges and corners as shown by the ex-situ TEM analysis, the voltammetric features of the shape-controlled nanoparticles correlate very well with that of the respective single-crystal surfaces, particularly the voltammograms of shape-controlled nanoparticles of relatively larger size. Shape-controlled nanoparticles of smaller size show somewhat higher contributions from the other orientations as well because of the unavoidable contribution from the truncation at the edges and corners. The Cu stripping voltammograms qualitatively correlate with the TEM analysis and the voltammograms. The fractions of low-index crystallographic orientations are estimated through the irreversible adsorption of Ge and Bi. Pt-nanocubes with dominant {100} facets are the most active toward oxygen reduction reaction (ORR) in strongly adsorbing H2SO4 electrolytes, while Pt-tetrahedral with dominant {111} facets is the most active in 0.1 M HClO4 and 0.1 M NaOH electrolytes. The difference in ORR activity is attributed to both the structure-sensitivity of the catalyst and the inhibiting effect of the anions present in the electrolytes. Moreover, the percentage of peroxide generation is 1.5-5% in weakly adsorbing (0.1 M HClO4) electrolytes and 5-12% in strongly adsorbing (0.5 M H2SO4 and 0.1 M NaOH) electrolytes.

NiCo2S4 sub-micron spheres: an efficient non-precious metal bifunctional electrocatalyst

Urchin-like NiCo2S4 sub-micron spheres integrated with nano-sized and micro-sized structures, which were synthesized via a facile one-pot method, deliver efficient electrocatalytic activities for oxygen reduction and evolution reactions. The excellent electrocatalytic property of NiCo2S4 sub-micron spheres is originated from their unique urchin-like microstructure, composition and d-electronic configurations of the transition metal ions.

Carbon monoxide-assisted size confinement of bimetallic alloy nanoparticles

Colloid-based chemical synthesis methods of bimetallic alloy nanoparticles (NPs) provide good monodispersity, yet generally show a strong variation of the resulting mean particle size with alloy composition. This severely compromises accurate correlation between composition of alloy particles and their size-dependent properties. To address this issue, a general CO adsorption-assisted capping ligand-free solvothermal synthesis method is reported which provides homogeneous bimetallic NPs with almost perfectly constant particle size over an unusually wide compositional range. Using Pt-Ni alloy NPs as an example, we show that variation of the reaction temperature between 160 and 240 °C allows for precise control of the resulting alloy particle bulk composition between 15 and 70 atomic % Ni, coupled with a constant mean particle size of ∼4 nm. The size-confining and Ni content-controlling role of CO during the nucleation and growth processes are investigated and discussed. Data suggest that size-dependent CO surface chemisorption and reversible Ni-carbonyl formation are key factors for the achievement of a constant particle size and temperature-controlled Ni content. To demonstrate the usefulness of the independent control of size and composition, size-deconvoluted relations between composition and electrocatalytic properties are established. Refining earlier reports, we uncover intrinsic monotonic relations between catalytic activity and initial Ni content, as expected from theoretical considerations.

Highly active PtAu alloy nanoparticle catalysts for the reduction of 4-nitrophenol

To enhance the catalytic activity of gold nanoparticles (AuNPs) for the hydrogenation of nitro-aromatic chemicals, Pt was introduced into AuNPs to form "bare" PtAu alloy NPs using a physical approach, pulsed laser ablation in liquid (PLAL), on single metal-mixture targets. These PLAL-NPs are deemed to favor catalysis due to the absence of any surfactant molecules on their unique "bare and clean" surface. The PLAL-NPs were facilely assembled onto CeO2 nanotubes (NTs) by simply mixing them without conducting any surface functionalization, representing another advantage of these NPs. Their catalytic activity was assessed in 4-nitrophenol (4-NP) hydrogenation. The reaction catalyzed by alloy-NP/CeO2-NT catalysts demonstrates a remarkably higher reaction rate in comparison with that catalyzed by pure Au and Pt NPs, and other similar Au and Pt containing catalysts reported recently. A "volcano-like" catalytic activity dependence of the alloy NPs on their chemical composition suggests a strong synergistic effect between Au and Pt in the 4-NP reduction, far beyond the simple sum of their individual contributions. It leads to the significantly enhanced catalytic activity of Pt30Au70 and Pt50Au50 alloy NPs, outperforming not only each single constituent, but also their physical mixtures and most recently reported AuNP based nanocatalysts. The favorable d-band center shift of Pt after alloying, and co-operative actions between Pt clusters and nearby Au (or mixed PtAu) sites were proposed as possible mechanisms to explain such a strong synergistic effect on catalysis.

Reversibility of Pt-Skin and Pt-Skeleton Nanostructures in Acidic Media

Following a well-defined series of acid and heat treatments on a benchmark Pt3Co/C sample, three different nanostructures of interest for the electrocatalysis of the oxygen reduction reaction were tailored. These nanostructures could be sorted into the "Pt-skin" structure, made of one pure Pt overlayer, and the "Pt-skeleton" structure, made of 2-3 Pt overlayers surrounding the Pt-Co alloy core. Using a unique combination of high-resolution aberration-corrected STEM-EELS, XRD, EXAFS, and XANES measurements, we provide atomically resolved pictures of these different nanostructures, including measurement of the Pt-shell thickness forming in acidic media and the resulting changes of the bulk and core chemical composition. It is shown that the Pt-skin is reverted toward the Pt-skeleton upon contact with acid electrolyte. This change in structure causes strong variations of the chemical composition.

Mechanisms for enhanced performance of platinum-based electrocatalysts in proton exchange membrane fuel cells

As a new generation of power sources, fuel cells have shown great promise for application in transportation. However, the expensive catalyst materials, especially the cathode catalysts for oxygen reduction reaction (ORR), severely limit the widespread commercialization of fuel cells. Therefore, this review article focuses on platinum (Pt)-based electrocatalysts for ORR with better catalytic performance and lower cost. Major breakthroughs in the improvement of activity and durability of electrocatalysts are discussed. Specifically, on one hand, the enhanced activity of Pt has been achieved through crystallographic control, ligand effect, or geometric effect; on the other hand, improved durability of Pt-based cathode catalysts has been realized by means of the incorporation of another noble metal or the morphological control of nanostructures. Furthermore, based on these improvement mechanisms, rationally designed Pt-based nanoparticles are summarized in terms of different synthetic strategies such as wet-chemical synthesis, Pt-skin catalysts, electrochemically dealloyed nanomaterials, and Pt-monolayer deposition. These nanoparticulate electrocatalysts show greatly enhanced catalytic performance towards ORR, aiming not only to outperform the commercial Pt/C, but also to exceed the US Department of Energy 2015 technical target ($30/kW and 5000 h).

Electrochemical quartz crystal microbalance analysis of the oxygen reduction reaction on Pt-based electrodes. Part 2: adsorption of oxygen species and ClO4(-) anions on Pt and Pt-Co alloy in HClO4 solutions

To gain deeper insight into the role of adsorbed oxygenated species in the O2 reduction reaction (ORR) kinetics on platinum and platinum-cobalt alloys for fuel cells, we carried out a series of measurements with the electrochemical quartz crystal microbalance (EQCM) and the rotating disk electrode (RDE) in acid solution. The effects of anion adsorption on the activities for the ORR were first assessed in HClO4 and HF electrolyte solutions at various concentrations. In our previous work (Part 1), we reported that the perchlorate anion adsorbs specifically on bulk-Pt, with a Frumkin-Temkin isotherm, that is, a linear relationship between Δm and log[HClO4]. Here, we find that the specific adsorption on the Pt-skin/Pt3Co alloy was significantly stronger than that on bulk-Pt, in line with its modified electronic properties. The kinetically controlled current density j(k) for the O2 reduction at the Pt-skin/Pt3Co-RDE was about 9 times larger than that of the bulk-Pt-RDE in 0.01 M HClO4 saturated with air, but the j(k) values on Pt-skin/Pt3Co decreased with increasing [HClO4] more steeply than in the case of Pt, due to the blocking of the active sites by the specifically adsorbed ClO4(-). We have detected reversible mass changes for one or more adsorbed oxygen-containing species (Ox = O2, O, OH, H2O) on the Pt-skin/Pt3Co-EQCM and Pt-EQCM in O2-saturated and He-purged 0.01 M HClO4 solutions, in which the specific adsorption of ClO4(-) anions was negligible. The coverages of oxygen species θ(Ox) on the Pt-skin/Pt3Co in the potential range from 0.86 to 0.96 V in the O2-saturated solution were found to be larger than those on pure Pt, providing strong evidence that the higher O2 reduction activity on the Pt3Co is correlated with higher θ(Ox), contrary to the conventional view.

Composition-controlled synthesis of carbon-supported Pt–Co alloy nanoparticles and the origin of their ORR activity enhancement

The mass-specific activities of the Pt–Co alloy catalysts manifest a typical double-volcano plot as a function of alloy compositions. The Pt₇₆Co₂₄ exhibits the best ORR performance, which is remarkably higher than that of the commercial Pt/C (E-TEK). The origin of the enhancement in the ORR activity may be substantially related to the unique chemical surface structures of catalysts.

Bimetallic alloys in action: dynamic atomistic motifs for electrochemistry and catalysis

Multifarious structural motifs, dynamic surface morphologies and novel reaction mechanisms are essential aspects of bimetallic alloys, making them promising candidates for diverse applications in electrochemistry and heterogeneous catalysis.

Polyallylamine-directed green synthesis of platinum nanocubes. Shape and electronic effect codependent enhanced electrocatalytic activity

The synthesis of Pt nanocrystals with controlled size and morphology has drawn enormous interest due to their particular catalytic activity. We present a facile and green hydrothermal method for synthesizing monodisperse Pt nanocubes (Pt-NCs) with polyallylamine hydrochloride (PAH) as a complex-forming agent, capping agent and facet-selective agent, and formaldehyde as a reductant. The formation mechanism, particle size and surface composition of the Pt-NCs were investigated by Ultraviolet and visible spectroscopy (UV-vis), Fourier transform infrared (FT-IR), transmission electron microscopy (TEM), selected area electron diffraction (SAED), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS), etc. In the proposed PAH-K(2)PtCl(4)-HCHO synthesis system, the raw material could be reutilized to re-synthesize the Pt-NCs, and the particle size of the Pt-NCs could be readily controlled by the reduction rate of the Pt(II) species in the Pt(II)-PAH complex. After UV/Ozone and electrochemical cleaning, the residual PAH on the Pt-NC surfaces still strongly influenced the d-band centre of Pt due to the strong N-Pt interaction. The as-prepared 6 nm Pt-NCs showed superior electrocatalytic activity (mass activity and specific activity) and stability towards the oxygen reduction reaction (ORR) in both H(2)SO(4) and HClO(4) electrolytes compared to the commercial E-TEK Pt black, owing to the combination of the facets effect and electronic effect.

Shape-control and electrocatalytic activity-enhancement of Pt-based bimetallic nanocrystals

Due to the increasing worldwide energy demand and environ-mental concerns, the need for alternative energy sources is growing stronger, and platinum catalysts in fuel cells may help make the technologies a reality. However, the pursuit of highly active Pt-based electrocatalysts continues to be a challenge. Scientists developing electrocatalysts continue to focus on characterizing and directing the construction of nanocrystals and advancing their electrochemical applications. Although chemists have worked on Pt-based bimetallic (Pt-M) preparations in the past, more recent research shows that both shape-controlled Pt-M nanocrystals and the assembly of these nanocrystals into supercrystals are promising new directions. A solution-based synthesis approach is an effective technique for preparing crystallographic facet-directed nanocatalysts. This is aided by careful selection of the metal precursor, capping ligand, reducing agent, and solvent. Incorporating a secondary metal M into the Pt lattice and manipulating the crystal facets on the surface cooperatively alter the electrocatalytic behavior of these Pt-M bimetallic nanocrystals. Specifically, chemists have extensively studied the {111}- and {100}-terminated crystal facets because they show unique atomic arrangement on surfaces, exhibit different catalytic performance, and possess specific resistance to toxic adsorbed carbon monoxide (COads). For catalysts to have maximum efficiency, they need to have resistance to COads and other poisonous carbon-containing intermediates when the catalysts operate under harsh conditions. A necessary design to any synthesis is to clearly understand and utilize the role of each component in order to successfully induce shape-controlled growth. Since chemists began to understand Pt nanocrystal shape-dependent electrocatalytic activity, the main obstacles blocking proton exchange membrane fuel cells are anode poisoning, sluggish kinetics at the cathode, and low activity. In this Account, we discuss the basic concepts in preparation of Pt-M bimetallic nanocrystals, focusing on several immaculate examples of manipulation at the nanoscale. We briefly introduce the prospects for applying Pt-M nanocrystals as electrocatalysts based on the electronic and geometric standpoints. In addition, we discuss several key parameters in the solution-based synthesis approach commonly used to facilitate Pt-M nanocrystals, such as reaction temperature and time, the combination of organic amines and acids, gaseous adsorbates, anionic species, and solvent. Each example features various nanoscale morphologies, such as spheres, cubes, octahedrons, and tetrahedrons. Additionally, we outline and review the superior electrocatalytic performances of the recently developed high-index Pt-M nanostructures. Next, we give examples of the electrocatalytic capabilities from these shape-defined Pt-M architectures by highlighting significant accomplishments in specific systems. Then, using several typical cases, we summarize electrochemical evaluations on the Pt-based shape-/composition-dependent nanocatalysts toward reactions on both the anode and the cathode. Lastly, we provide an outlook of current challenges and promising directions for shape-controlled Pt-M bimetallic electrocatalysts.

Surface stability of Pt3Ni nanoparticulate alloy electrocatalysts in hydrogen adsorption

Nanoparticles of Pt/Ni alloys represent state of the art electrocatalysts for fuel cell reactions. Density functional theory (DFT) based calculations along with in situ X-ray absorption spectroscopy (XAS) data show that the surface structure of Pt3Ni nanoparticulate alloys is potential-dependent during electrocatalytic reactions. Pt3Ni based electrocatalysts demonstrate preferential confinement of Ni to the subsurface when the electrode is polarized in the double layer region where the surface is free of specifically adsorbed species. Hydrogen adsorption triggers nickel segregation to the surface. This process is facilitated by a high local surface coverage of adsorbed hydrogen in the vicinity of the surface confined Ni due to an uneven distribution of the adsorbate(s) on the catalyst's surface. The adsorption triggered surface segregation shows a non-monotonous dependence on the electrode potential and can be identified as a breathing of the catalyst as was proposed previously. The observed breathing behavior is relatively fast and proceeds on a time scale of 100-1000 s.

DFT investigations on the interaction of oxygen reduction reaction intermediates with Au (100) and bimetallic Au/M (100) (M = Pt, Cu, and Fe) surfaces

Background

Density functional theory was used to demonstrate how the presence of second metals can modify the adsorption energies of oxygen reduction intermediates on Au (100) surfaces. Taking the importance of the modification of oxygen reduction reaction in fuel cell activity into consideration, the adsorption energy and the stable adsorption sites for the intermediates of this reaction in Au (100) and bimetallic Au/M (100) (M = Pt, Cu, and Fe) systems were closely examined. After optimization of the structures, calculations of the density of states, d-band center, electron charge transfer, and adsorption energies of the intermediates of oxygen reduction reaction were accomplished.

Results

The d-band center has been shown to be shifted because of strain and ligand effects in these bimetallic systems. The important role of hydroxyl species (OH) on catalytic surfaces was revealed while studying intermediates of oxygen reduction reaction. Hydroxyl species are strongly adsorbed on the catalytic surfaces and decrease the kinetic of oxygen reduction reaction by occupying the active adsorption sites.

Conclusions

Au-Pt-Au (100) has the biggest OH adsorption energy. Therefore, it can be concluded that the presence of the submonolayer of Pt in this bimetallic system has helped hydroxyl species occupy the active sites, and consequently, it is not an appropriate catalyst for oxygen reduction reaction.

Polyallylamine functionalized palladium icosahedra: one-pot water-based synthesis and their superior electrocatalytic activity and ethanol tolerant ability in alkaline media

Polyallylamine (PAH) functionalized Pd icosahedra are synthesized through a simple, one-pot, seedless and hydrothermal growth method. Herein, PAH is used efficiently as a complex-forming agent, capping agent, and facet-selective agent. The strong interaction between PAH and Pd atom sharply changes the electronic structure of Pd atom in the Pd icosahedra. The protective function of PAH layers and enhanced antietching capability of Pd atom are responsible for the formation of the Pd icosahedra. Very importantly, the as-prepared PAH functionalized Pd icosahedra exhibit superior electrocatalytic activity and ethanol tolerant ability toward the oxygen reduction reaction (ORR) compared to the commercially available Pt black in alkaline media. At 0.95 V (vs RHE), the ORR specific kinetic current density at the Pd icosahedra is 4.48 times higher than that at commercial Pt black. The fact demonstrates the appropriate surface modification of the Pd nanoparticles by nonmetallic molecules can be regarded as an effective way to enhance the electrocatalytic activity toward the ORR.

Physical Chemistry Research Toward Proton Exchange Membrane Fuel Cell Advancement

Hydrogen fuel cells, the most common type of which are proton exchange membrane fuel cells (PEMFCs), are on a rapid path to commercialization. We credit physical chemistry research in oxygen reduction electrocatalysis and theory with significant breakthroughs, enabling more cost-effective fuel cells. However, most of the physical chemistry has been restricted to studies of platinum and related alloys. More work is needed to better understand electrocatalysts generally in terms of properties and characterization. While the advent of such highly active catalysts will enable smaller, less expensive, and more powerful stacks, they will require better understanding and a complete restructuring of the diffusion media in PEMFCs to facilitate faster transport of the reactants (O2) and products (H2O). Even Ohmic losses between materials become more important at high power. Such lessons from PEMFC research are relevant to other electrochemical conversion systems, including Li-air batteries and flow batteries.

Structurally ordered intermetallic platinum-cobalt core-shell nanoparticles with enhanced activity and stability as oxygen reduction electrocatalysts

To enhance and optimize nanocatalyst performance and durability for the oxygen reduction reaction in fuel-cell applications, we look beyond Pt-metal disordered alloys and describe a new class of Pt-Co nanocatalysts composed of ordered Pt(3)Co intermetallic cores with a 2-3 atomic-layer-thick platinum shell. These nanocatalysts exhibited over 200% increase in mass activity and over 300% increase in specific activity when compared with the disordered Pt(3)Co alloy nanoparticles as well as Pt/C. So far, this mass activity for the oxygen reduction reaction is the highest among the Pt-Co systems reported in the literature under similar testing conditions. Stability tests showed a minimal loss of activity after 5,000 potential cycles and the ordered core-shell structure was maintained virtually intact, as established by atomic-scale elemental mapping. The high activity and stability are attributed to the Pt-rich shell and the stable intermetallic Pt(3)Co core arrangement. These ordered nanoparticles provide a new direction for catalyst performance optimization for next-generation fuel cells.

Temperature dependence of oxygen reduction reaction activity at stabilized Pt skin-PtCo alloy/graphitized carbon black catalysts prepared by a modified nanocapsule method

We have developed a new catalyst supported on graphitized carbon black (GCB), which exhibits higher resistance to carbon corrosion than a conventional carbon black (CB), in order to favor both high mass activity for the oxygen reduction reaction (ORR) and high durability. To protect the underlying Pt(X)Co alloy from corrosion and maintain the modified electronic structure, two monolayers of Pt-skin layer (Pt(2 ML)) were formed on the Pt(X)Co core-particles, which were of uniform size and composition. Characterization of the Pt(2 ML)-PtCo(X = 1)/GCB, both by a scanning transmission electron microscope (STEM) with an energy dispersive X-ray (EDX) analyzer and by X-ray diffraction (XRD), indicated the formation of the Pt(2 ML) on the PtCo alloy solid solution nanoparticles. The temperature dependence of the ORR activity of the Pt(2 ML)-PtCo((2 nm))/GCB catalyst was evaluated from the hydrodynamic voltammograms in O(2)-saturated 0.1 M HClO(4) solution at 30-90 °C by the channel flow double electrode (CFDE) technique. It was found that the Co dissolution from PtCo particles during the ORR was considerably suppressed by the stabilized Pt-skin structure. The kinetically controlled mass activity (MA(k)) for the ORR at the Pt(2 ML)-PtCo((2 nm))/GCB at E = 0.85 V vs reversible hydrogen electrode (RHE) was about two times larger than that for a standard commercial c-Pt/CB catalyst at 80-90 °C. The value of H(2)O(2) yield at the Pt(2 ML)-PtCo((2 nm))/GCB was found to be very low (0.2%), about one-half of that for c-Pt/CB, and it is thus better able to mitigate the degradation of the polymer electrolyte membrane and gasket material.