Triethyl borane-regulated selective production of polycarbonates and cyclic carbonates for the coupling reaction of CO2 with epoxides

The copolymerization of CO₂ and epoxides bearing phenyl group is achieved by the combination of Lewis bases and excess triethyl borane that decides the selectivity.

Fast, selective and metal-free ring-opening polymerization to synthesize polycarbonate/polyester copolymers with high incorporation of ethylene carbonate using an organocatalytic phosphazene base

Polycarbonate/polyester copolymers with high incorporation of EC were realized by a fast and selective process using a metal-free catalyst.

Advances in the use of CO2 as a renewable feedstock for the synthesis of polymers

Carbon dioxide offers an accessible, cheap and renewable carbon feedstock for synthesis. Current interest in the area of carbon dioxide valorisation aims at new, emerging technologies that are able to provide new opportunities to turn a waste into value. Polymers are among the most widely produced chemicals in the world greatly affecting the quality of life. However, there are growing concerns about the lack of reuse of the majority of the consumer plastics and their after-life disposal resulting in an increasing demand for sustainable alternatives. New monomers and polymers that can address these issues are therefore warranted, and merging polymer synthesis with the recycling of carbon dioxide offers a tangible route to transition towards a circular economy. Here, an overview of the most relevant and recent approaches to CO2-based monomers and polymers are highlighted with particular emphasis on the transformation routes used and their involved manifolds.

A double-site Lewis pair for highly active and living synthesis of sulfur-containing polymers

This work describes an organic double-site Lewis pair with exceedingly high activity for the copolymerization of carbonyl sulfide (COS) with propylene oxide (PO).

Cobalt amino-bis(phenolate) complexes for coupling and copolymerization of epoxides with carbon dioxide

Electron-withdrawing groups on phenolate donors enhance polycarbonate production from CO₂ and cyclohexene oxide by Co(ii) amino-bis(phenolate) complexes.

An Electrostatically Enhanced Phenol as a Simple and Efficient Bifunctional Organocatalyst for Carbon Dioxide Fixation

An electrostatically enhanced phenol as a simple and competent bifunctional organocatalyst for the atom-economical conversion of epoxides to cyclic carbonates under environmentally benign conditions is described. Incorporating a positively charged center into phenols through a modular one-step synthesis results in a bifunctional system with enhanced acidity and reactivity, capable of epoxide activation, a halide nucleophilic ring-opening process, and CO₂ incorporation in a synergistic fashion. A rational survey of the efficiency of different positively charged phenols and the influence of different parameters, such as temperature, catalyst loading, and the nature of the nucleophile, on catalytic activity was conducted. In addition, the time-dependent conversion of epoxide into the corresponding cyclic carbonate was further explored by FTIR-ATR and ¹ H NMR spectroscopy. This bifunctional catalytic platform is among one of the mildest and most efficient metal-free systems that is capable of converting a variety of epoxides into cyclic carbonates under virtually ambient conditions. The ¹ H NMR titration experiment validated the bifunctional catalytic mechanism wherein both the epoxide activation and the nucleophilic ring-opening process occur in concert en route to carbon dioxide fixation.

Study on Thermal Decomposition Behaviors of Terpolymers of Carbon Dioxide, Propylene Oxide, and Cyclohexene Oxide

The terpolymerization of carbon dioxide (CO₂), propylene oxide (PO), and cyclohexene oxide (CHO) were performed by both random polymerization and block polymerization to synthesize the random poly (propylene cyclohexene carbonate) (PPCHC), di-block polymers of poly (propylene carbonate–cyclohexyl carbonate) (PPC-PCHC), and tri-block polymers of poly (cyclohexyl carbonate–propylene carbonate–cyclohexyl carbonate) (PCHC-PPC-PCHC). The kinetics of the thermal degradation of the terpolymers was investigated by the multiple heating rate method (Kissinger-Akahira-Sunose (KAS) method), the single heating rate method (Coats-Redfern method), and the Isoconversional kinetic analysis method proposed by Vyazovkin with the data from thermogravimetric analysis under dynamic conditions. The values of ln k vs. T⁻¹ for the thermal decomposition of four polymers demonstrate the thermal stability of PPC and PPC-PCHC are poorer than PPCHC and PCHC-PPC-PCHC. In addition, for PPCHC and PCHC-PPC-PCHC, there is an intersection between the two rate constant lines, which means that, for thermal stability of PPCHC, it is more stable than PCHC-PPC-PCHC at the temperature less than 309 °C and less stable when the decomposed temperature is more than 309 °C. Pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) and thermogravimetric analysis/infrared spectrometry (TG/FTIR) techniques were applied to investigate the thermal degradation behavior of the polymers. The results showed that unzipping was the main degradation mechanism of all polymers so the final pyrolysates were cyclic propylene carbonate and cyclic cyclohexene carbonate. For the block copolymers, the main chain scission reaction first occurs at PC-PC linkages initiating an unzipping reaction of PPC chain and then, at CHC–CHC linkages, initiating an unzipping reaction of the PCHC chain. That is why the T_−5% of di-block and tri-block polymers were not much higher than that of PPC while two maximum decomposition temperatures were observed for both the block copolymer and the second one were much higher than that of PPC. For PPCHC, the random arranged bulky cyclohexane groups in the polymer chain can effectively suppress the backbiting process and retard the unzipping reaction. Thus, it exhibited much higher T_−5% than that of PPC and block copolymers.

Immobilizing Polyether Imidazole Ionic Liquids on ZSM-5 Zeolite for the Catalytic Synthesis of Propylene Carbonate from Carbon Dioxide

Traditional ionic liquids (ILs) catalysts suffer from the difficulty of product purification and can only be used in homogeneous catalytic systems. In this work, by reacting ILs with co-catalyst (ZnBr₂), we successfully converted three polyether imidazole ionic liquids (PIILs), i.e., HO-[Poly-epichlorohydrin-methimidazole]Cl (HO-[PECH-MIM]Cl), HOOC-[Poly-epichlorohydrin-methimidazole]Cl (HOOC-[PECH-MIM]Cl), and H₂N-[Poly-epichlorohydrin-methimidazole]Cl (H₂N-[PECH-MIM]Cl), to three composite PIIL materials, which were further immobilized on ZSM-5 zeolite by chemical bonding to result in three immobilized catalysts, namely ZSM-5-HO-[PECH-MIM]Cl/[ZnBr₂], ZSM-5-HOOC-[PECH-MIM]Cl/[ZnBr₂], and ZSM-5-H₂N-[PECH-MIM]Cl/[ZnBr₂]. Their structures, thermal stabilities, and morphologies were fully characterized by Fourier-transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The amount of composite PIIL immobilized on ZSM-5 was determined by elemental analysis. Catalytic performance of the immobilized catalysts was evaluated through the catalytic synthesis of propylene carbonate (PC) from CO₂ and propylene oxide (PO). Influences of reaction temperature, time, and pressure on catalytic performance were investigated through the orthogonal test, and the effect of catalyst circulation was also studied. Under an optimal reaction condition (130 °C, 2.5 MPa, 0.75 h), the composite catalyst, ZSM-5-HOOC- [PECH-MIM]Cl/[ZnBr₂], exhibited the best catalytic activity with a conversion rate of 98.3% and selectivity of 97.4%. Significantly, the immobilized catalyst could still maintain high heterogeneous catalytic activity even after being reused for eight cycles.

Direct electrochemical generation of organic carbonates by dehydrogenative coupling

Organic carbonates are an important source for polycarbonate synthesis. However, their synthesis generally requires phosgene, sophisticated catalysts, harsh reaction conditions, or other highly reactive chemicals. We present the first direct electrochemical generation of mesityl methyl carbonate by C–H activation. Although this reaction pathway is still challenging concerning scope and efficiency, it outlines a new strategy for carbonate generation.

Precise synthesis of sulfur-containing polymers via cooperative dual organocatalysts with high activity

Metal-free and controlled synthesis of sulfur-containing polymer is still a big challenge in polymer chemistry. Here, we report a metal-free, living copolymerization of carbonyl sulfide (COS) with epoxides via the cooperative catalysis of organic Lewis pairs including bases (e.g.: phosphazene, amidine, and guanidine) and thioureas as hydrogen-bond donors, afford well-defined poly(monothiocarbonate)s with 100% alternating degree, >99% tail-to-head content, controlled molecular weights (up to 98.4 kg/mol), and narrow molecular weight distributions (1.13-1.23). The effect of the types of Lewis pairs on the copolymerization of COS with several epoxides is investigated. The turnover frequencies (TOFs) of these Lewis pairs are as high as 112 h-1 at 25 °C. Kinetic and mechanistic results suggest that the supramolecular specific recognition of thiourea to epoxide and base to COS promote the copolymerization cooperatively. This strategy provides commercially available Lewis pairs for metal-free synthesis of sulfur-containing polymers with precise structure.

Computational mechanistic study of Ru-catalyzed CO2 reduction by pinacolborane revealing the σ-π coupling mechanism for CO2 decarbonylation

It has been reported that RuH2(η2-H2)2(PCy3)2 (1) could mediate CO2 reduction by pinacolborane (HBpin), affording pinBOBpin (7), pinBOCH3 (8), pinBOCHO (9), pinBOCH2OBpin (10), and an unprecedented C2 species pinBOCH2OCHO (11), which meanwhile is converted to the Ru complexes, including the transient 3 (RuH(κ2-O2CH)(CO)(PCy3)2) and 5 (RuH{(μ-H)2Bpin}(CO)(PCy3)2), and the persistent 4 (RuH(κ2-O2CH)(CO)2(PCy3)2) and 6 (RuH2(CO)2(PCy3)2). To gain an insight into the catalysis, a DFT study was carried out. The study identified the key active catalyst to be the hydride 13 (RuH2(CO)(PCy3)2) and characterized the mechanisms leading to the experimentally observed species (3-11). By investigating the experimental system, we learned a new mechanism called σ-π coupling for CO2 decarbonylation. Under this mechanism, CO2 and HBpin first co-coordinate to the Ru center of 13, then σ-π coupling takes place, forming a B-O bond between CO2 and HBpin, Ru-H and Ru-C bonds, and simultaneously breaking the H-Bpin bond, followed by -OBpin group migration to the Ru center, completing the CO2 decarbonylation. An interesting feature regarding the Ru catalysis was the involvement of η1-Hη1-H → η2-H2 and η1-Hη1-Bpin → η2-HBpin reductions, which facilitated the oxidative H-Bpin addition or the coordination mode change of CO2 from η1-O to η2-CO for CO2 activation or σ-π coupling. The facilitation effects could be attributed to the reductions enhancing the electron donations from the Ru center to the antibonding orbitals of the activating bonds.

Synthesis and characterization of trimetallic cobalt, zinc and nickel complexes containing amine-bis(benzotriazole phenolate) ligands: efficient catalysts for coupling of carbon dioxide with epoxides

New trimetallic cobalt, nickel and zinc complexes 1-3 coordinated by amine-bis(benzotriazole phenolate) ligands and ancillary acetate groups have been developed for the use of CO₂/epoxide coupling. All complexes were structurally characterized by single crystal X-ray crystallography; tri-Co complex 1 is the first solid-state example in which three different geometrical configurations exist in the same benzotriazole phenoxide metal complex. Tri-nuclear complexes 1 and 2 with cobalt and zinc metal centers were demonstrated to be very active catalysts for cycloaddition of cyclohexene oxide with CO₂ in the presence of ammonium salt co-catalysts to give cis-cyclohexene carbonate under the conditions of 80 °C and 300 psi initial CO₂ pressure. Particularly, tri-cobalt complex 1 was found to efficiently couple CO₂ with epoxides showing broad substrate scope, producing the corresponding cyclic organic carbonates with good activities and high selectivities. This is a successful example of catalysis for cyclic carbonate synthesis using one cobalt(ii) complex as a homogeneous catalyst.

Heterodinuclear titanium/zinc catalysis: synthesis, characterization and activity for CO2/epoxide copolymerization and cyclic ester polymerization

The preparation of heterodinuclear complexes, especially those comprising early-late transition metals coordinated by a simple or symmetrical ancillary ligand, represents a fundamental challenge and an opportunity to prepare catalysts benefitting from synergic properties. Here, two new mixed titanium(iv)-zinc(ii) complexes, [LTi(OⁱPr)₂ZnEt] and [LTi(OⁱPr)₂ZnPh], both coordinated by a diphenolate tetra(amine) macrocyclic ligand (L), are prepared. The synthesis benefits from the discovery that reaction of the ligand with a single equivalent of titanium tetrakis(iso-propoxide) allows the efficient formation of a mono-Ti(iv) complex, [LTi(OⁱPr)₂]. All new complexes are characterized by a combination of single crystal X-ray diffraction, multinuclear NMR spectroscopy and mass spectrometry techniques. The two heterobimetallic complexes, [LTi(OⁱPr)₂ZnEt] and [LTi(OⁱPr)₂ZnPh], feature trianionic coordination by the macrocyclic ligand and bridging alkoxide groups coordinate to both the different metal centres. The heterodinuclear catalysts are compared to the mono-titanium analogue, [LTi(OⁱPr)₂], in various polymerization reactions. In the alternating copolymerizations of carbon dioxide and cyclohexene oxide, the mono-titanium complex is totally inactive whilst the heterodinuclear complexes show moderate activity (TOF = 3 h^-1); it should be noted the activity is measured using just 1 bar pressure of carbon dioxide. In the ring opening polymerization of lactide and ε-caprolactone, the mono-Ti(iv) complex is totally inactive whilst the heterodinuclear complexes show moderate-high activities, qualified by comparison to other known titanium polymerization catalysts (l-lactide, k_obs = 11 × 10^-4 s^-1 at 70 °C, 1 M in [lactide]) and ε-caprolactone (k_obs = 5 × 10^-4 s^-1 at 70 °C, 0.9 M in [ε-caprolactone]).

Coordination behavior of bis-phenolate saturated and unsaturated N-heterocyclic carbene ligands to zirconium: reactivity and activity in the copolymerization of cyclohexene oxide with CO2

Tetravalent zirconium complexes supported by tridentate bis-phenolate imidazolidin-2-ylidene (L1), imidazol-2-ylidene (L2) and benzimidazol-2-ylidene (L3) NHC ligands were synthesized and evaluated as precursors for the copolymerization of cyclohexene oxide (CHO) with CO₂. While the reactivity of the imidazolidinium [H₃L1] chloride salt with Zr(OiPr)₄(HOiPr), and subsequent ligand exchanges with either (CH₃)₃SiCl or LiOiPr lead to a series of heteroleptic compounds (κ³-O,C,O-L1)Zr(X)₂(THF) (X = Cl, OiPr), both imidazolium [H₃L2] and benzimidazolium [H₃L3] chloride salts give a mixture of homoleptic (κ³-O,C,O-NHC)₂Zr and zwitterionic (κ²-O,O-HL)ZrCl₂(OiPr) compounds along with traces or the absence of the heteroleptic intermediate (κ³-O,C,O-NHC)Zr(Cl)(OiPr)(THF). Such dissimilar reactivity between the unsaturated and saturated NHC ligands is predominantly ascribed to the increased acidity of azolium salts along with the π-donor strength of the C_carbene in L2 and L3-Zr moieties. The reactivity with the more acidic azolium salts (H₃L2/3) and the destabilized Zr-X_trans to NHC_carbene bond results in a significant increase in the amount of homoleptic compounds generating HCl. The released HCl reacts preferentially with the heteroleptic intermediates having non-planar NHC ligands (i.e. L2/3) promoting the formation of zwitterionic complexes. The in situ deprotonation of the isolated zwitterionic (κ²-O,O-HL3)ZrCl₂(OiPr) compound by using Ag₂O gives the homoleptic complex as the major component along with a bimetallic hydroxo-bridged [(κ³-O,C,O-L3)Zr(μ-OH)(OiPr)]₂ compound. Of particular interest is that only the heteroleptic NHC-Zr(iv) complexes were identified to be active and highly selective towards the copolymerization of CHO with CO₂ independently of the co-catalysts used (both anionic and neutral) under mild conditions (P_CO2 < 1 bar, T = 60 °C), and gave atactic and completely alternating copolymers in a controlled manner (M_w/M_n ≈ 1.3-1.8). In contrast, the isolated homoleptic, zwitterionic and bimetallic zirconium species were found to be inactive under similar reaction conditions. Although the activity found for NHC-Zr(iv) complexes is nearly of the same order of magnitude as that of the NHC-Ti(iv) analogues, these results are the first examples of tetravalent zirconium complexes achieving high selectivity (99% in PCHC) in the catalyzed copolymerization of CHO with CO₂.

Highly Efficient One-Pot Synthesis of COS-Based Block Copolymers by Using Organic Lewis Pairs

A one-pot synthesis of block copolymer with regioregular poly(monothiocarbonate) block is described via metal-free catalysis. Lewis bases such as guanidine, quaternary onium salts, and Lewis acid triethyl borane (TEB) were equivalently combined and used as the catalysts. By using polyethylene glycol (PEG) as the macromolecular chain transfer agent (CTA), narrow polydispersity block copolymers were obtained from the copolymerization of carbonyl sulfide (COS) and propylene oxide (PO). The block copolymers had a poly(monothiocarbonate) block with perfect alternating degree and regioregularity. Unexpectedly, the addition of CTA to COS/PO copolymerization system could dramatically improve the turnover frequency (TOF) of PO (up to 240 h-1), higher than that of the copolymerization without CTA. In addition, the conversion of CTA could be up to 100% in most cases, as revealed by ¹H NMR spectra. Of consequence, the number-average molecular weights (Mns) of the resultant block copolymers could be regulated by varying the feed ratio of CTA to PO. Oxygen-sulfur exchange reaction (O/S ER), which can generate randomly distributed thiocarbonate and carbonate units, was effectively suppressed in all of the cases in the presence of CTA, even at 80 °C. This work presents a versatile method for synthesizing sulfur-containing block copolymers through a metal-free route, providing an array of new block copolymers.