New Syntheses with Oils and Fats as Renewable Raw Materials for the Chemical Industry

Oxidation of fatty aldehydes to fatty acids by Escherichia coli cells expressing the Vibrio harveyi fatty aldehyde dehydrogenase (FALDH)

Fatty acids represent an important renewable feedstock for the chemical industry. To enable biotechnological one carbon truncations of fatty acids, the enzymes α-dioxygenase and fatty aldehyde dehydrogenase (FALDH) have to be combined in a two-step process. We expressed an FALDH from V. harveyi in E. coli and characterized its substrate spectrum with a focus on the number and position of double bonds in the fatty aldehyde molecules. Synthesis of the expected fatty acid products was proven by analysis of whole cell biotransformation products. Coexpression of a H(2)O-forming NADPH oxidase (NOX) from Lactobacillus sanfranciscensis led to the implementation of a cofactor regeneration cycle in in vitro oxidation experiments. The presence of NOX in whole cell biotransformations improved reaction velocity but did not result in higher product yields. We could further demonstrate that at least part of the endogenous NAD(P)(+) regeneration capacity in the resting cells results from the respiratory chain. The whole cell catalyst with the high broad range FALDH activity described here is an important biotechnological module for lipid biotransformation processes, especially the shortening of fatty acids.

Tandem synthesis of alternating polyesters from renewable resources

The vast majority of commodity materials are obtained from petrochemical feedstocks. These resources will plausibly be depleted within the next 100 years, and the peak in global oil production is estimated to occur within the next few decades. In this regard, biomass represents an abundant carbon-neutral renewable resource for the production of polymers. Here we report a new strategy, based on tandem catalysis, to obtain renewable materials. Commercially available complexes are found to be efficient catalysts for alternating polyesters from the cyclization of dicarboxylic acids followed by alternating copolymerization of the resulting anhydrides with epoxides. This operationally simple method is an attractive strategy for the production of new biodegradable polyesters.

Biomass-derived monomers are a renewable resource for the production of polymers. Robert et al. develop an auto-tandem catalytic transformation for the synthesis of aliphatic polyesters—'activated' monomers are prepared from dicarboxylic acids, which can be copolymerized with epoxides.

Recent advances in vegetable oil-based polyurethanes

Polyurethanes are among the most versatile polymers because of the wide range of monomers, particularly diols or polyols, that can be utilized in their synthesis. This Review focuses on the most recent advances made in the production of polyurethane materials from vegetable oils. Over the past several years, increasing attention has been given to the use of vegetable oils as feedstocks for polymeric materials, because they tend to be very inexpensive and available in large quantities. Using various procedures, a very broad range of polyols or diols and in some cases, poly- or diisocyanates, can be obtained from vegetable oils. The wide range of vegetable oil-based monomers leads to a wide variety of polyurethane materials, from flexible foams to ductile and rigid plastics. The thermal and mechanical properties of these vegetable oil-based polyurethanes are often comparable to or even better than those prepared from petroleum and are suitable for applications in various industries.

Preparation of acetonides from soybean oil, methyl soyate, and fatty esters

This paper describes the preparation of a new type of branched vegetable oil and its methyl ester that involves the formation of acetonides. A facile and environmentally friendly synthesis has been found to produce acetonides that entails the use of ferric chloride as a catalyst and is conducted at room temperature. The products have been fully characterized with the help of model compounds, including elemental analysis, infrared (IR) spectroscopy, nuclear magnetic resonance (NMR), and gas chromatography-mass spectrometry (GC-MS).

Synthesis and unique catalytic performance of single-site Ti-containing hierarchical macroporous silica with mesoporous frameworks

Single-site Ti-containing hierarchical macroporous silica with mesoporous frameworks (Ti-MMS) was successfully prepared by a solvent evaporation method using organic surfactant and poly(methyl methacrylate) (PMMA) colloidal crystals as the template. The formation of a well-defined macroporous structure composed of mesoporous silica walls was characterized by SEM and TEM observations. The successful incorporation of tetrahedrally coordinated Ti oxide moieties within their frameworks was also confirmed by spectroscopic techniques such as UV-vis and XAFS measurements. Comparative studies revealed that Ti-MMS exhibited higher catalytic activities for the epoxidation of linear α-olefin compared to Ti-containing mesoporous silica without macropores (Ti-MS). The reaction rate was significantly enhanced on Ti-MMS depending on increases in the alkyl chain length of linear α-olefins. It was also found that Ti-MMS showed good catalytic performance in the selective epoxidation of methyl oleate, which is a kind of unsaturated fatty acid methyl ester (FAME), under acid-free reaction conditions with tert-butylhydroperoxide (TBHP) because of the advantages of the combination of hierarchical macroporous and mesoporous structures.