A framework for better understanding membrane distillation separation process

Principles and advancements of air gap membrane distillation

In recent years, membrane distillation (MD) has evidently emerged as one of the promising separation processes, with increasing areas of application including but not limited to desalination, pharmaceutical and textile wastewater purification, food processing, concentration of aqueous solution, breaking azeotropic mixtures, and extraction of volatile organic compounds. Primarily, MD has been categorized on the basis of vapor collection and condensation arrangement methods. Among the various categories, air gap membrane distillation (AGMD), in which an air gap is maintained across the membrane and the cooling plate, turns out to be an important and efficient process. Lately, AGMD has received significant attention of researchers around the world which motivates the present work. This paper aims to review the work done so far concerning the AGMD in order to provide a holistic view that covers the principles and applications of AGMD, effect of process parameters, membrane parameters, mathematical modeling, fouling, temperature and concentration polarization, types of membrane module, energy consumption, recent developments in AGMD process, cost estimation, and heat integration with AGMD. To the best of our knowledge, the present work is the first attempt to exhaustively review the AGMD process.

Wetting phenomena in membrane distillation: Mechanisms, reversal, and prevention

Membrane distillation (MD) is a rapidly emerging water treatment technology; however, membrane pore wetting is a primary barrier to widespread industrial use of MD. The primary causes of membrane wetting are exceedance of liquid entry pressure and membrane fouling. Developments in membrane design and the use of pretreatment have provided significant advancement toward wetting prevention in membrane distillation, but further progress is needed. In this study, a broad review is carried out on wetting incidence in membrane distillation processes. Based on this perspective, the study describes the wetting mechanisms, wetting causes, and wetting detection methods, as well as hydrophobicity measurements of MD membranes. This review discusses current understanding and areas for future investigation on the influence of operating conditions, MD configuration, and membrane non-wettability characteristics on wetting phenomena. Additionally, the review highlights mathematical wetting models and several approaches to wetting control, such as membrane fabrication and modification, as well as techniques for membrane restoration in MD. The literature shows that inorganic scaling and organic fouling are the main causes of membrane wetting. The regeneration of wetting MD membranes is found to be challenging and the obtained results are usually not favorable. Several pretreatment processes are found to inhibit membrane wetting by removing the wetting agents from the feed solution. Various advanced membrane designs are considered to bring membrane surface non-wettability to the states of superhydrophobicity and superomniphobicity; however, these methods commonly demand complex fabrication processes or high-specialized equipment. Recharging air in the feed to maintain protective air layers on the membrane surface has proven to be very effective to prevent wetting, but such techniques are immature and in need of significant research on design, optimization, and pilot-scale studies.

Detailed modeling and simulation of an out-in configuration vacuum membrane distillation process

In this study, a detailed rigorous theoretical model was developed to predict the transmembrane flux of a shell-and-tube type vacuum membrane distillation (VMD) module for seawater desalination. Two modes of operation are used for performing the VMD, namely lumen-side feed (in-out) configuration and shell-side feed (out-in) configuration. In this study, detailed mathematical formulations are derived for an out-in configuration that is commonly used in seawater desalination applications. Experimental results and model predictions for mean permeate flux are compared and shown to be in good agreement. The results indicate that although the simple VMD model that maintains a constant permeate pressure is easy to use, it is likely to significantly overestimate the mean permeate flux when compared to the detailed model that considers the pressure build-up in the fiber lumen. The pressure build-up of water vapor in the fiber lumen is identified as the crucial factor that significantly affects the VMD performance because it directly reduces the driving force for vapor permeation through the membrane pores. Additionally, its effect is more pronounced at longer fiber lengths and higher permeate fluxes, and this is achieved at higher feed temperatures and velocities and at lower feed salinities. In conclusion, the results of the study are extremely important in module design for the practical applications of VMD processes.

Performance and fouling mechanism of direct contact membrane distillation (DCMD) treating fermentation wastewater with high organic concentrations

In this study, direct contact membrane distillation (DCMD) was used for treating fermentation wastewater with high organic concentrations. DCMD performance characteristics including permeate flux, permeate water quality as well as membrane fouling were investigated systematically. Experimental results showed that, after 12hr DCMD, the feed wastewater was concentrated by about a factor of 3.7 on a volumetric basis, with the permeate flux decreasing from the initial 8.7L/m²/hr to the final 4.3L/m²/hr due to membrane fouling; the protein concentration in the feed wastewater was increased by about 3.5 times and achieved a value of 6178mg/L, which is suitable for reutilization. Although COD and TOC in permeate water increased continuously due to the transfer of volatile components from wastewater, organic rejection of over 95% was achieved in wastewater. GC-MS results suggested that the fermentation wastewater contained 128 kinds of organics, in which 14 organics dominated. After 12hr DCMD, not only volatile organics including trimethyl pyrazine, 2-acetyl pyrrole, phenethyl alcohol and phenylacetic acid, but also non-volatile dibutyl phthalate was detected in permeate water due to membrane wetting. FT-IR and SEM-EDS results indicated that the deposits formed on the membrane inner surface mainly consisted of Ca, Mg, and amine, carboxylic acid and aromatic groups. The fouled membrane could be recovered, as most of the deposits could be removed using a HCl/NaOH chemical cleaning method.

Performance and Fouling Study of Asymmetric PVDF Membrane Applied in the Concentration of Organic Fertilizer by Direct Contact Membrane Distillation (DCMD)

This study proposes using membrane distillation (MD) as an alternative to the conventional multi-stage flushing (MSF) process to concentrate a semi-product of organic fertilizer. By applying a unique asymmetric polyvinylidene fluoride (PVDF) membrane, which was specifically designed for MD applications using a nonsolvent thermally induced phase separation (NTIPS) method, the direct contact membrane distillation (DCMD) performance was investigated in terms of its sustainability in permeation flux, fouling resistance, and anti-wetting properties. It was found that the permeation flux increased with increasing flow rate, while the top-surface facing feed mode was the preferred orientation to achieve 25% higher flux than the bottom-surface facing feed mode. Compared to the commercial polytetrafluoroethylene (PTFE) membrane, the asymmetric PVDF membrane exhibited excellent anti-fouling and sustainable flux, with less than 8% flux decline in a 15 h continuous operation, i.e., flux decreased slightly and was maintained as high as 74 kg·m⁻²·h⁻¹ at 70 °C. Meanwhile, the lost flux was easily recovered by clean water rinsing. Overall 2.6 times concentration factor was achieved in 15 h MD operation, with 63.4% water being removed from the fertilizer sample. Further concentration could be achieved to reach the desired industrial standard of 5x concentration factor.

A polyethersulfone-bisphenol sulfuric acid hollow fiber ultrafiltration membrane fabricated by a reverse thermally induced phase separation process

A novel antifouling polyethersulfone (PES) hollow fiber membrane was modified by the addition of bisphenol sulfuric acid (BPA-PS) using a reverse thermally induced phase separation (RTIPS) process. BPA-PS was synthesized by click chemistry and was blended to improve the hydrophilicity of PES hollow fiber membranes. The performance of PES/BPA-PS hollow fiber membranes, prepared with different contents of BPA-PS and at different temperatures of the coagulation water bath, was characterized by scanning electron microscopy (SEM), pure water flux (J w), BSA rejection rate (R), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR) and water contact angle measurements. SEM morphologies revealed that a finger-like cross-section emerged in the hollow fiber membrane by a non-solvent induced phase separation (NIPS) mechanism while a sponge-like cross-section appeared in the hollow fiber membrane via the RTIPS method. Both FTIR and XPS analysis indicated that the sulfate group in BPA-PS was successfully blended with the PES membranes. The results from AFM and water contact angle measurements showed that the surface roughness increased and the hydrophilicity of the PES/BPA-PS hollow fiber membrane was improved with the addition of BPA-PS. The results demonstrated that the PES/BPA-PS membrane with 1 wt% BPA-PS via RTIPS exhibited optimal properties.

Highly permeable PVDF membrane with PS/ZnO nanocomposite incorporated for distillation process

In order to enhance the flux and wetting resistance of PVDF membranes for MD applications, we have developed a novel PVDF blend nanocomposite membrane using a polystyrene/ZnO (PS/ZnO) hybrid nanocomposite. The PS/ZnO nanocomposite was synthesized by free radical polymerization of styrene in the presence of vinyltrimethoxysilane (VTMS) grafted on the surface of ZnO nanoparticles. The blend nanocomposite membrane is fabricated via the phase inversion method and we examined the effects of the PS/ZnO nanocomposite on porosity, mechanical properties, hydrophobicity, LEPw, morphology, surface roughness and MD performance. It was found that the addition of the PS/ZnO hybrid nanocomposite (0.25, 0.5 and 0.75%) resulted in an increase in porosity (>70%), which is attributed to increased pore size and reduction of the spongy layer thickness. Furthermore, the addition of the nanocomposite also improved the surface roughness and contact angle. Comparison between the neat and modified membrane shows that with incorporation of the PS/ZnO nanocomposite, the desalination flux of 30 g L⁻¹ saline aqueous solution significantly increased and rejection reached 99.99%. Meanwhile, during 100 hours continuous desalination process, the membranes composed of 0.75% PS/ZnO hybrid nanocomposite exhibited high performance stability (15.79 kg m⁻² h⁻¹) compared with the neat PVDF membrane.

In order to enhance the flux and wetting resistance of PVDF membranes for MD applications, we have developed a novel PVDF blend nanocomposite membrane using a polystyrene/ZnO (PS/ZnO) hybrid nanocomposite.

Plasma treatment of polyethersulfone membrane for benzene removal from water by air gap membrane distillation

In order to obtain a durable cost-effective membrane for membrane distillation (MD) process, flat sheet polyethersulfone (PES) membranes were modified by an atmospheric pressure nonequilibrium plasma generated using a dielectric barrier discharge in a mixture of argon and hexamethyldisiloxane as the organosilicon precursor. The surface properties of the plasma-modified membranes were characterized by water contact angle (CA), liquid entry pressure, X-ray photoelectron spectroscopy, scanning electron microscopy, and atomic force microscopy. The water CA of the membrane was increased from 64° to 104° by depositing a Si(CH₃)-rich thin layer. While the pristine PES membrane was not applicable in the MD process, the modified PES membrane could be applied for the first time in an air gap membrane distillation setup for the removal of benzene as a volatile organic compound from water. The experimental design using central composite design and response surface methodology was applied to study the effects of feed temperature, concentration, and flow rate as well as their binary interactions on the overall permeate flux and separation factor. The separation factor and permeation flux of the modified PES membrane at optimum conditions were comparable with those of commercial polytetrafluoroethylene membrane.

A review on membrane applications and transport mechanisms in vacuum membrane distillation

The main aim of this article is to provide a state-of-the-art review of the experimental studies on vacuum membrane distillation (VMD) process. An introduction to the history of VMD is carried out along with the other membrane distillation configurations. Recent developments in process, characterization of membrane, module design, transport phenomena, and effect of operating parameters on permeate flux are discussed for VMD in detail. Several heat and mass transfer correlations obtained by various researchers for different VMD modules have been discussed. The impact of membrane fouling with its control in VMD is discussed in detail. In this paper, temperature polarization coefficient and concentration polarization coefficient are elaborated in detail. Integration of VMD with other membrane separation processes/industrial processes have been explained to improve the performance of the system and make it more energy efficient. A critical evaluation of the VMD literature is incorporated throughout this review.