Laser-Induced Graphene by Multiple Lasing: Toward Electronics on Cloth, Paper, and Food

Fabrication of Low-Cost and Highly Sensitive Graphene-Based Pressure Sensors by Direct Laser Scribing Polydimethylsiloxane

The cost-effective production of flexible interconnects is a challenge in epidermal electronics. Here we report a low-cost approach for producing and patterning graphene films from polydimethylsiloxane films by direct laser scribing in ambient air. The produced graphene films exhibit high electrical conductivity and excellent mechanical properties and can thus be used directly as a flexible conductive layer without the need for metals. The skinlike pressure sensor with these layers exhibits ultrahigh sensitivity (∼480 kPa^-1) while maintaining the fast response/relaxation time (2 μs/3 μs) and excellent cycle stability (>4000 repetitive cycles). Moreover, it can naturally attach to the skin to monitor the wrist pulse. In addition, a 7 × 7 sensor array has been fabricated, which possesses the capability to detect the spatial distribution of pressure. This device has great potential for application in epidermal electronics because of its low cost and high performance.

Ultrasensitive Electrochemical Methane Sensors Based on Solid Polymer Electrolyte-Infused Laser-Induced Graphene

Methane is a potent greenhouse gas, with large emissions occurring across gas distribution networks and mining/extraction infrastructure. The development of inexpensive, low-power electrochemical sensors could provide a cost-effective means to carry out distributed sensing to identify leaks for rapid mitigation. In this work, we demonstrate a simple and cost-effective strategy to rapidly prototype ultrasensitive electrochemical gas sensors. A room-temperature methane sensor is evaluated which demonstrates the highest reported sensitivity (0.55 μA/ppm/cm²) with a rapid response time (40 s) enabling sub-ppm detection. Porous, laser-induced graphene (LIG) electrodes are patterned directly into commercial polymer films and imbibed with a palladium nanoparticle dispersion to distribute the electrocatalyst within the high surface area support. A pseudo-solid-state ionic liquid/polyvinylidene fluoride electrolyte was painted onto the flexible cell yielding a porous electrolyte, within the porous LIG electrode, simultaneously facilitating rapid gas transport and enabling the room temperature electro-oxidation pathway for methane. The performance of the amperometric sensor is evaluated as a function of methane concentration, relative humidity, and tested against interfering gases.

Laser-Induced Graphene on Additive Manufacturing Parts

Additive manufacturing (AM) has become more prominent in leading industries. Recently, there have been intense efforts to achieve a fully functional 3D structural electronic device by integrating conductive structures into AM parts. Here, we introduce a simple approach to creating a conductive layer on a polymer AM part by CO₂ laser processing. Scanning electron microscopy (SEM), transmission electron microscopy (TEM), and Raman spectroscopy were employed to analyze laser-induced modifications in surface morphology and surface chemistry. The results suggest that conductive porous graphene was obtained from the AM-produced carbon precursor after the CO₂ laser scanning. At a laser power of 4.5 W, the lowest sheet resistance of 15.9 Ω/sq was obtained, indicating the excellent electrical conductivity of the laser-induced graphene (LIG). The conductive graphene on the AM parts could serve as an electrical interconnection and shows a potential for the manufacturing of electronics components. An interdigital electrode capacitor was written on the AM parts to demonstrate the capability of LIG. Cyclic voltammetry, galvanostatic charge-discharge, and cyclability testing demonstrated good electrochemical performance of the LIG capacitor. These findings may create opportunities for the integration of laser direct writing electronic and additive manufacturing.

Transforming lignin into porous graphene via direct laser writing for solid-state supercapacitors

Cost-effective valorization of lignin into carbon-based electrode materials remains a challenge. Here we reported a facile and ultrafast laser writing technique to convert lignin into porous graphene as active electrode material for solid-state supercapacitors (SCs). During laser writing, alkaline lignin experienced graphitization. By controlling laser parameters such as power the porous structure and graphitization degree can be well modulated. Graphene obtained at 80% of laser power setting (LIG-80) had higher graphene quality and more porous structure than that obtained at the lower power levels (i.e., 50%, 70%). TEM images revealed that LIG-80 had few-layer graphene structure with fringe-like patterns. LIG-80 proved to be an active electrode material for SCs with a specific capacitance as high as 25.44 mF cm⁻² in a H₂SO₄/PVA gel electrolyte, which is comparable or even superior to SCs based on pristine LIG obtained from other carbon precursors. Taken together, our proposed technical route for lignin-based LIG and subsequent application in SCs would not only open a new avenue to lignin valorization, but also produce porous graphene from a renewable carbon precursor for energy storage applications.

Direct laser writing transforms alkaline lignin into porous graphene for solid-state supercapacitors with high electrochemical performance.

Laser-Induced Graphene: From Discovery to Translation

Laser-induced graphene (LIG) is a 3D porous material prepared by direct laser writing with a CO₂ laser on carbon materials in ambient atmosphere. This technique combines 3D graphene preparation and patterning into a single step without the need for wet chemical steps. Since its discovery in 2014, LIG has attracted broad research interest, with several papers being published per month using this approach. These serve to delineate the mechanism of the LIG-forming process and to showcase the translation into many application areas. Herein, the strategies that have been developed to synthesize LIG are summarized, including the control of LIG properties such as porosity, composition, and surface characteristics, and the advancement in methodology to convert diverse carbon precursors into LIG. Taking advantage of the LIG properties, the applications of LIG in broad fields, such as microfluidics, sensors, and electrocatalysts, are highlighted. Finally, future development in biodegradable and biocompatible materials is briefly discussed.

Silver-doped laser-induced graphene for potent surface antibacterial activity and anti-biofilm action

Silver nanoparticles embedded in laser-induced graphene surfaces were generated in a one step process, resulting in highly antibacterial surfaces.

Detection of Neurotransmitters by Three-Dimensional Laser-Scribed Graphene Grass Electrodes

Carbon nanomaterials possess superb properties and have contributed considerably to the advancement of integrated point-of-care chemical and biological sensing devices. Graphene has been widely researched as a signal transducing and sensing material. Here, a grass-like laser-scribed graphene (LSG) was synthesized by direct laser induction on common polyimide plastics. The resulting LSG grass was employed as a disposable electrochemical sensor for the detection of three neurotransmitters, dopamine (DA), epinephrine (EP), and norepinephrine (NE), and in the presence of uric acid and ascorbic acid as potential interferants, using differential pulse voltammetry and cyclic voltammetry. The LSG grass sensor achieved sensitivities of 0.243, 0.067, and 0.110 μA μM^-1 for DA, EP, and NE, respectively, whereas the limits of detection were 0.43, 1.1, and 1.3 μM, respectively. The selectivity of LSG grass was excellent for competing biomarkers with high structural similarity (EP vs NE and EP vs DA). The exceptional performance of LSG grass for DA, EP, and NE detection holds a promising future for carbon nanomaterial sensors with unique surface morphologies.

Gas-Permeable, Multifunctional On-Skin Electronics Based on Laser-Induced Porous Graphene and Sugar-Templated Elastomer Sponges

Soft on-skin electronics have broad applications in human healthcare, human-machine interface, robotics, and others. However, most current on-skin electronic devices are made of materials with limited gas permeability, which constrain perspiration evaporation, resulting in adverse physiological and psychological effects, limiting their long-term feasibility. In addition, the device fabrication process usually involves e-beam or photolithography, thin-film deposition, etching, and/or other complicated procedures, which are costly and time-consuming, constraining their practical applications. Here, a simple, general, and effective approach for making multifunctional on-skin electronics using porous materials with high-gas permeability, consisting of laser-patterned porous graphene as the sensing components and sugar-templated silicone elastomer sponges as the substrates, is reported. The prototype device examples include electrophysiological sensors, hydration sensors, temperature sensors, and joule-heating elements, showing signal qualities comparable to conventional, rigid, gas-impermeable devices. Moreover, the devices exhibit high water-vapor permeability (≈18 mg cm^-2 h^-1 ), ≈18 times higher than that of the silicone elastomers without pores, and also show high water-wicking rates after polydopamine treatment, up to 1 cm per 30 s, which is comparable to that of cotton. The on-skin devices with such attributes could facilitate perspiration transport and evaporation, and minimize discomfort and inflammation risks, thereby improving their long-term feasiblity.

Advances in Materials and Structures for Ingestible Electromechanical Medical Devices

Ingestible biomedical devices that diagnose, prevent, or treat diseases has been a dream of engineers and clinicians for decades. The increasing apparent importance of gut health on overall well-being and the prevalence of many gastrointestinal diseases have renewed focus on this emerging class of medical devices. Several prominent examples of commercially successful ingestible medical devices exist. However, many technical challenges remain before ingestible medical devices can achieve their full clinical potential. This Minireview summarizes recent discoveries in this interdisciplinary topic including novel materials, advanced materials processing techniques, and select examples of integrated ingestible electromechanical systems. After a brief historical perspective, these topics will be reviewed with a dedicated focus on advanced functional materials and fabrication strategies in the context of clinical translation and potential regulatory considerations. Future perspectives, challenges, and opportunities related to ingestible medical devices will also be summarized.

Multilayer Graphene Epidermal Electronic Skin

Due to its excellent flexibility, graphene has an important application prospect in epidermal electronic sensors. However, there are drawbacks in current devices, such as sensitivity, range, lamination, and artistry. In this work, we have demonstrated a multilayer graphene epidermal electronic skin based on laser scribing graphene, whose patterns are programmable. A process has been developed to remove the unreduced graphene oxide. This method makes the epidermal electronic skin not only transferable to butterflies, human bodies, and any other objects inseparably and elegantly, merely with the assistance of water, but also have better sensitivity and stability. Therefore, pattern electronic skin could attach to every object like artwork. When packed in Ecoflex, electronic skin exhibits excellent performance, including ultrahigh sensitivity (gauge factor up to 673), large strain range (as high as 10%), and long-term stability. Therefore, many subtle physiological signals can be detected based on epidermal electronic skin with a single graphene line. Electronic skin with multiple graphene lines is employed to detect large-range human motion. To provide a deeper understanding of the resistance variation mechanism, a physical model is established to explain the relationship between the crack directions and electrical characteristics. These results show that graphene epidermal electronic skin has huge potential in health care and intelligent systems.

Laser-induced transformation of graphitic materials to two-dimensional graphene-like structures at ambient conditions

Laser processing of carbon compounds towards the formation of graphene-based structures gains ground in view of the practicality that lasers offer against other conventional graphene preparation methods. The current work explores the viability of low-cost lasers, operating at ambient conditions, for the transformation of various graphitic materials to structures with graphene-like atomic arrangements. Starting materials are at two opposing sides. On one side stands the typical graphite crystal with Bernal stacking and strong sp ² character, while nanocrystalline graphitic powders are also investigated. It is demonstrated that graphene-like structures can be prepared either by starting from a well-organized Bernal-stacked network or by irradiating nanocrystalline carbon. The current findings document that laser processing at minimal chamber conditions shows high potential for preparing high-quality graphene-based structures starting from low-cost materials. Apart from being scalable, the proposed method is adaptable to current technological platforms emerging as a viable and eco-friendly graphene production technology.

Laser-Induced Freestanding Graphene Papers: A New Route of Scalable Fabrication with Tunable Morphologies and Properties for Multifunctional Devices and Structures

The recently emergent laser-induced graphene (LIG) technology has endowed the fabrication of smart devices with one-step processing and scalable/designable features. Graphene paper (GP), an important architecture of 2D layered carbon, however, is never produced through LIG. Herein, a novel strategy is reported for production of freestanding GP through LIG technology. It is first determined that the unique spatial configuration of polyimide (PI) paper is critical for the preparation of GP without the appearance of intense shape distortion. Benefiting from the mechanism, the as-produced laser-induced graphene paper (LIGP) is foldable, trimmable, and integratable to customized shapes and structures with the largest dimension of 40 × 35 cm² . Based on the processing-structure-property relationship study, one is capable of controlling and tuning various physical and chemical properties of LIGPs, rendering them unique for assembling flexible electronics and smart structures, e.g., human/robotic motion detectors, liquid sensors, water-oil separators, antibacterial media, and flame retardant/deicing/self-sensing composites. With the key findings, the escalation of LIGP for commercialization, roll-to-roll manufacturing, and multidisciplinary applications are highly expected.

Laser-Induced Graphene

Research on graphene abounds, from fundamental science to device applications. In pursuit of complementary morphologies, formation of graphene foams is often preferred over the native two-dimensional (2D) forms due to the higher available area. Graphene foams have been successfully prepared by several routes including chemical vapor deposition (CVD) methods and by wet-chemical approaches. For these methods, one often needs either high temperature furnaces and highly pure gases or large amounts of strong acids and oxidants. In 2014, using a commercial laser scribing system as found in most machine shops, a direct lasing of polyimide (PI) plastic films in the air converted the PI into 3D porous graphene, a material termed laser-induced graphene (LIG). This is a one-step method without the need for high-temperature reaction conditions, solvent, or subsequent treatments, and it affords graphene with many five-and seven-membered rings. With such an atomic arrangement, one might call LIG "kinetic graphene" since there is no annealing in the process that causes the rearrangement to the preferred all-six-membered-ring form. In this Account, we will first introduce the approaches that have been developed for making LIG and to control the morphology as either porous sheets or fibrils, and to control porosity, composition, and surface properties. The surfaces can be varied from being either superhydrophilic with a 0° contact angle with water to being superhydrophobic having >150° contact angle with water. While it was initially thought that the LIG process could only be performed on PI, it was later shown that a host of other polymeric substrates, nonpolymers, metal/plastic composites, and biodegradable and naturally occurring materials and foods could be used as platforms for generating LIG. Methods of preparation include roll-to-roll production for fabrication of in-plane electronics and two different 3D printing (additive manufacturing) routes to specific shapes of LIG monoliths using both laminated object manufacturing and powder bed fabrication methods. Use of the LIG in devices is performed very simply. This is showcased with high performance supercapacitors, fuel cell materials for oxygen reduction reactions, water splitting for both hydrogen and oxygen evolution reactions coming from the same plastic sheet, sensor devices, oil/water purification platforms, and finally applications in both passive and active biofilm inhibitors. So the ease of formation of LIG, its simple scale-up, and its utility for a range of applications highlights the easy transition of this substrate-bound graphene foam into commercial device platforms.

Biodegradable Transparent Substrate Based on Edible Starch-Chitosan Embedded with Nature-Inspired Three-Dimensionally Interconnected Conductive Nanocomposites for Wearable Green Electronics

Electronic waste (E-waste) contain large environmental contaminants such as toxic heavy metals and hazardous chemicals. These contaminants would migrate into drinking water or food chains and pose a serious threat to environment and human health. Biodegradable green electronics has great potential to address the issue of E-waste. Here, we report on a novel biodegradable and flexible transparent electrode, integrating three-dimensionally (3D) interconnected conductive nanocomposites into edible starch-chitosan-based substrates. Starch and chitosan are extracted from abundant and inexpensive potato and crab shells, respectively. Nacre-inspired interface designs are introduced to construct a 3D interconnected single wall carbon nanotube (SCNT)-pristine graphene (PG)-conductive polymer network architecture. The inorganic one-dimensional SCNT and two-dimensional PG sheets are tightly cross-linked together at the junction interface by long organic conductive poly(3,4-ethylenedioxythiophene) (PEDOT) chains. The formation of a 3D continuous SCNT-PG-PEDOT conductive network leads to not only a low sheet resistance but also a superior flexibility. The flexible transparent electrode possesses an excellent optoelectronic performance: typically, a sheet resistance of 46 Ω/sq with a transmittance of 83.5% at a typical wavelength of 550 nm. The sheet resistance of the electrode slightly increased less than 3% even after hundreds of bending cycles. The lightweight flexible and biocompatible transparent electrode could conform to skin topography or any other arbitrary surface naturally. The edible starch-chitosan substrate-based transparent electrodes could be biodegraded in lysozyme solution rapidly at room temperature without producing any toxic residues. SCNT-PG-PEDOT can be recycled via a membrane process for further fabrication of conductive and reinforcement composites. This high-performance biodegradable transparent electrode is a promising material for next-generation wearable green optoelectronics, transient electronics, and edible electronics.

In-Depth Study of Laser Diode Ablation of Kapton Polyimide for Flexible Conductive Substrates

This work presents a detailed study of the photothermal ablation of Kapton® polyimide by a laser diode targeting its electrical conductivity enhancement. Laser-treated samples were structurally characterized using Scanning Electron Microscopy (SEM), Raman spectroscopy, X-ray Photoelectron Spectroscopy (XPS), as well as Diffuse Reflectance Infrared Fourier Transform (DRIFT) spectroscopy. The results show that the laser-assisted ablation constitutes a simple one-step and environmental friendly method to induce graphene-derived structures on the surface of polyimide films. The laser-modified surface was also electrically characterized through the Transmission Line Method (TLM) aiming at the improvement of the conductivity of the samples by tuning the laser power and the extraction of the contact resistance of the electrodes. Once the laser-ablation process is optimized, the samples increase their conductivity up to six orders of magnitude, being comparable to that of graphene obtained by chemical vapor deposition or by the reduction of graphene-oxide. Additionally, we show that the contact resistance can be decreased down to promising values of ∼2 Ω when using silver-based electrodes.

Direct-laser-writing of three-dimensional porous graphene frameworks on indium-tin oxide for sensitive electrochemical biosensing

Direct-laser-writing of three-dimensional porous graphene frameworks on indium-tin-oxide glass towards the fabrication of a unique electrode with outstanding electrochemical performance.