Synthesis, characterization, thermal and flame-retardant properties of silicon-based epoxy resins

Effect of organic-modified nickel phyllosilicate on the non-isothermal cure kinetics and flame retardancy properties of epoxy composites

In this study, silane agents were employed as organic silicon to synthesize organic-modified nickel phyllosilicates (NiPS), which were then introduced into epoxy resin (EP) to yield composites. The effects of these organic-modified NiPS on the curing behavior and flammability of epoxy composites were then investigated carefully. Though the added NiPS resulted in the initial temperature shifts to high temperature, the whole curing temperature ranges for EP composites became narrow regarding pure EP. Simultaneously, the activation energy of curing was also decreased, implying the lowered energetic barrier during the whole curing process. For all investigated samples, the overall reaction orders varied negligibly, and the predicted curves fitted well with the DSC thermograms. Finally, the positive influence derived from the presence of these organic-modified NiPS on the enhancement of self-extinguishing ability and limited oxygen index were also discussed, and the solid phase flame retardant mechanism was proposed.

The cure behavior of EP/NiPS composites were investigated by non-isothermal DSC. And the curing kinetics for the EP/NiPS composites were described by the autocatalytic equation of the SB model.

Thermal Conductivity of Epoxy Resin Composites Filled with Combustion Synthesized h-BN Particles

The thermal conductivity of epoxy resin composites filled with combustion-synthesized hexagonal boron nitride (h-BN) particles was investigated. The mixing of the composite constituents was carried out by either a dry method (involving no use of solvent) for low filler loadings or a solvent method (using acetone as solvent) for higher filler loadings. It was found that surface treatment of the h-BN particles using the silane 3-glycidoxypropyltrimethoxysilane (GPTMS) increases the thermal conductivity of the resultant composites in a lesser amount compared to the values reported by other studies. This was explained by the fact that the combustion synthesized h-BN particles contain less –OH or active sites on the surface, thus adsorbing less amounts of GPTMS. However, the thermal conductivity of the composites filled with the combustion synthesized h-BN was found to be comparable to that with commercially available h-BN reported in other studies. The thermal conductivity of the composites was found to be higher when larger h-BN particles were used. The thermal conductivity was also found to increase with increasing filler content to a maximum and then begin to decrease with further increases in this content. In addition to the effect of higher porosity at higher filler contents, more horizontally oriented h-BN particles formed at higher filler loadings (perhaps due to pressing during formation of the composites) were suggested to be a factor causing this decrease of the thermal conductivity. The measured thermal conductivities were compared to theoretical predictions based on the Nielsen and Lewis theory. The theoretical predictions were found to be lower than the experimental values at low filler contents (< 60 vol %) and became increasing higher than the experimental values at high filler contents (> 60 vol %).

A novel epoxy-functionalized hyperbranched polysiloxane (HPSi) endowing methyl phenyl silicone resin (Si603)/epoxy systems with enhanced compatibility and fire retardancy performance

A novel hyperbranched polysiloxane (HPSi) with a great amount of epoxy groups was synthesized as a compatibilizer of epoxy resin (EP)/methyl phenyl silicone resin (Si603) blends.

Influence of organic-modified iron–montmorillonite on smoke-suppression properties and combustion behavior of intumescent flame-retardant epoxy composites

In this article, the influence of organic-modified montmorillonite (Fe-OMT) on smoke-suppression properties and combustion behavior of flame-retardant epoxy (FREP) was investigated intensively. A series of intumescent FREPs (IFREPs) with different content of Fe-OMT were prepared based on EP resin as matrix resin, ammonium polyphosphate and pentaerythrite as intumescent flame retardants, and Fe-OMT as smoke suppressant and flame-retardant synergism. Then, the smoke-suppression properties of Fe-OMT on IFREP composites were evaluated using cone calorimeter test, smoke density test, and scanning electron microscopy analysis. The influence of Fe-OMT on thermal degradation of IFREP composites were studied by thermogravimetric analysis–infrared spectrometry in a flowing nitrogen atmosphere. The pyrolysis kinetics of the composites was investigated using Kissinger and Flynn–Wall–Ozawa methods. The results showed that the heat release rate and smoke production rate of flame-retardant samples decrease greatly with the increasing Fe-OMT content. Fe-OMT can enhance char residues of flame-retardant samples and decrease the smoke production rate.

Preparation, thermal stability and flame-retardant properties of halogen-free polypropylene composites

A flame retardant containing phosphorus and nitrogen was prepared. This halogen-free flame retardant was blended with polypropylene (PP) by hot melting to improve the flame-retardant capability and thermal stability of the composites. Fourier transform infrared spectroscopy, energy dispersive X-ray measurements, thermogravimetric analysis, limiting oxygen index (LOI) measurements, and UL-94 measurements were applied to characterize the structure and thermal and flame-retardant properties of the composites. When the flame-retardant concentration was 40 wt%, the LOI value of the composite was 40, passing the V-0 rating of the UL-94 test. The LOI and UL-94 data showed the composites have an excellent flame-retardant property. For a kinetic study of thermal degradation, Ozawa’s method was applied to calculate the activation energies of pure PP and the composites. Analytical results indicate that the composites had higher values, meaning they have better thermal stability.

New Trends in Reaction and Resistance to Fire of Fire-retardant Epoxies

This paper focuses on current trends in the flame retardancy of epoxy-based thermosets. This review examines the incorporation of additives in these polymers, including synergism effects. Reactive flame-retardants—which are incorporated in the polymer backbone—are reported and the use of fire-retardant epoxy coatings for materials protection is also considered.

Inorganic/Organic Hybrid Nanocomposites involving OMMT Clay and Cyanate ester—Siloxane-modified Epoxy Resin: Thermal, Dielectric and Morphological Properties

Inorganic—organic hybrid nanocomposites were prepared by the following steps: (1) homogeneous dispersion of various percentages (1 to 5% w/w) of organically modified montmorollonite clay in epoxy matrix resin; (2) the resulting homogeneous epoxy—clay hybrids were modified with 10 wt.% of hydroxyl-terminated polydiemthyl siloxane (HTPDMS) using γ -aminopropyltriethoxysilane ( γ APS) as coupling agent in the presence of dibutyltindilaurate catalyst; and (3) the siliconized epoxy—clay prepolymers were further modified separately with 10 wt% of three different cyanate ester monomers and cured with diaminodiphenylmethane. The chemical interactions between epoxy, clay, HTPDMS and cyanate ester were confirmed by Fourier transform infrared spectral analysis. The values obtained from differential scanning calorimetry and dynamic mechanical analysis showed that there was a significant loss of glass transition temperatures in the resulting hybrid epoxy nanocomposite systems compared with that of neat epoxy system. The inorganic clay mineral and the formation of thermally stable oxazolidinone structures and siloxane linkages during curing led to significant improvement in the thermal properties of the resulting nanocomposites. A decreasing trend was identified in the resulting nanocomposites from their values of dielectric constant and dielectric loss by the incorporation of clay, HTPDMS and cyanate ester in the epoxy resin. The intercalation/exfoliation structure was studied using X-ray diffraction analysis and the homogeneous/heterogeneous morphology was studied using scanning electron microscopy analysis in the resulting nanocomposites.

Kinetic analysis of reactions of Si-based epoxy resins by near-infrared spectroscopy, 13C NMR and soft–hard modelling

Soft- and hard-modelling strategy was applied to near-infrared spectroscopy data obtained from monitoring the reaction between glycidyloxydimethylphenyl silane, a silicon-based epoxy monomer, and aniline. On the basis of the pure soft-modelling approach and previous chemical knowledge, a kinetic model for the reaction was proposed. Then, multivariate curve resolution-alternating least squares optimization was carried out under a hard constraint, that compels the concentration profiles to fulfil the proposed kinetic model at each iteration of the optimization process. In this way, the concentration profiles of each species and the corresponding kinetic rate constants of the reaction, unpublished until now, were obtained. The results obtained were contrasted with 13C NMR. The joint interval test of slope and intercept for detecting bias was not significant (alpha=5%).

Toughening, Thermal Stability, Flame Retardancy, and Scratch–Wear Resistance of Polymer–Clay Nanocomposites

Addition of a small percent of clay to polymers improves their stiffness, strength, dimensional stability, and thermal, optical, and barrier properties. Improvements are often attributed to the availability of large numbers of clay nanolayers with tremendous interfacial area. Despite the positive effects from the addition of clay, there are unresolved issues, such as embrittlement, thermal stability, flame retardancy, scratch–wear response of the resultant nanocomposites, and/or achieving a balance between different mechanical and physical properties. In this review, we discuss these issues and the approaches that have been adopted in the expectation of resolving and understanding them, with particular emphasis on our recent and current research.