On-demand separation of oil-water mixtures

A comprehensive review of fundamentals and future trajectories in oil-water separation system designs with superwetting materials

The rapid increase in the production of oily wastewater by industrial and daily activities, oil spill accidents, etc., has led to critical environmental issues. The solution to oil-induced pollution lies in developing efficient oil-water separation technologies. Recently, materials with extreme wettability, particularly those exhibiting superhydrophilic with superoleophobic or superhydrophobic with superoleophilic properties, have emerged as promising solutions for achieving highly efficient and selective oil-water separation. This review offers a comprehensive overview of system designs utilizing such materials for selective oil-water separation. Here, we discuss the rationale underlying the design strategy for the systems used for the separation process. Based on the broad scenarios utilizing oil-water separation, two primary groups of system designs are identified: those handling enclosed oil-water mixtures, such as treating oily wastewater before discharge, and those addressing open-to-air hypaethral oil-water mixtures, such as in the case of oil spills, oil on water bodies post oily wastewater discharge. The review traces the evolution of system designs from batch processing to continuous processing systems, identifies commonalities, and discusses the rationale and underlying design constraints. This analysis can guide the selection of appropriate systems for testing materials in oil-water separation and provides insights into future design development for further real-life deployment.

Bioinspired superwetting oil-water separation strategy: toward the era of openness

Bioinspired superwetting oil-water separation strategies have received significant attention for their potential in addressing global water scarcity and aquatic pollution challenges. Over the past two decades, the field has rapidly developed, reaching a pivotal phase of innovation in the oil-water separation process. However, many groundbreaking studies have not received extensive scientific recognition. In this review, we systematically examine the application of bioinspired superwetting materials for complex multiscale oil-water separation. We discuss the development of 2D membrane filtration and 3D sponge adsorption materials in confined spaces, summarizing the core separation mechanisms, key research findings, and the evolutionary logic of these materials. Additionally, we highlight emerging open-space separation strategies, emphasizing several novel dynamic separation devices of significant importance. We evaluate and compare the design concepts, separation principles, materials used, comprehensive performance, and existing challenges of these diverse strategies. Finally, we summarize these advantages, critical bottlenecks, and prospects of this field and propose potential solutions for real oil-water separation processes from a general perspective.

Multifunctional carbon nanotubes coated stainless steel mesh for electrowetting, hydrophobic, and dye absorption behavior

Electrowetting behaviour for carbon nanotubes (CNT) grown on stainless steel mesh was investigated. The effect of temperature, time, and applied bias voltage on the contact angle of water droplets was studied. The impact of temperature variation on contact angle was also performed for the temperature ranging from 25 to 70 °C. A decrement of contact angle by 68% was observed for the mentioned range indicating a transition from a hydrophobic to hydrophilic nature. A similar trend was observed on the application of electric potential to the CNT-modified stainless-steel mesh ranging from 0 to 8 V with a transition of contact angle from 146 to 30 deg respectively. A comparative analysis for the contact angle variation with time for CNT-coated mesh and uncoated mesh was performed for 180 min. It is observed that uncoated mesh shows a reduction in contact angle to 0 deg with time while the CNT coated mesh shows surplus hydrophobicity with a 2 deg decrement in the extent of time. CNT-modified mesh successfully absorbs 95% of rhodamine B (RB) dye and detergent from water in 10 cycles.

An Eco-Friendly Manner to Prepare Superwetting Melamine Sponges with Switchable Wettability for the Separation of Oil/Water Mixtures and Emulsions

Oil/water separation processes have garnered significant global attention due to the quick growth in industrial development, recurring chemical leakages, and oil spills. Hence, there is a significant demand for the development of inexpensive superwetting materials in an eco-friendly manner to separate oil/water mixtures and emulsions. In this study, a superwetting melamine sponge (SMS) with switchable wettabilities was prepared by modifying melamine sponge (MS) with sodium dodecanoate. The as-prepared SMS exhibited superhydrophobicity, superoleophilicity, underwater superoleophobicity, and underoil superhydrophobicity. The SMS can be utilized in treating both light and heavy oil/water mixtures through the prewetting process. It demonstrated fast permeation fluxes (reaching 108,600 L m-2 h-1 for a light oil/water mixture and 147,700 L m-2 h-1 for a heavy oil/water mixture) and exhibited good separation efficiency (exceeding 99.56%). The compressed SMS was employed in separating surfactant-stabilized water-in-oil emulsions (SWOEs), as well as surfactant-stabilized oil-in-water emulsions (SOWEs), giving high permeation fluxes (reaching 7210 and 5054 L m-2 h-1, respectively). The oil purity for SWOEs' filtrates surpassed 99.98 wt% and the separation efficiencies of SOWEs exceeded 98.84%. Owing to their remarkable capability for separating oil/water mixtures and emulsions, eco-friendly fabrication method, and feasibility for large-scale production, our SMS has a promising potential for practical applications.

Advances of polyolefins from fiber to nanofiber: fabrication and recent applications

Polyolefins are a widely accepted commodity polymer made from olefinic monomer consisting of carbon and hydrogen. This thermoplastic polymeric material is formed through reactive double bonds of olefins by the addition polymerization technique and it possesses a diverse range of unique features for a large variety of applications. Among the various types, polyethylene and polypropylene are the prominent classes of polyolefins that can be crafted and manipulated into diversified products for numerous applications. Research on polyolefins has boomed tremendously in recent times owing to the abundance of raw materials, low cost, lightweight, high chemical resistance, diverse functionalities, and outstanding physical characteristics. Polyolefins have also evidenced their potentiality as a fiber in micro to nanoscale and emerged as a fascinating material for widespread high-performance use. This review aims to provide an elucidation of the breakthroughs in polyolefins, namely as fibers, filaments, and yarns, and their applications in many domains such as medicine, body armor, and load-bearing industries. Moreover, the development of electrospun polyolefin nanofibers employing cutting-edge techniques and their prospective utilization in filtration, biomedical engineering, protective textiles, and lithium-ion batteries has been illustrated meticulously. Besides, this review delineates the challenges associated with the formation of polyolefin nanofiber using different techniques and critically analyzes overcoming the difficulties in forming functional nanofibers for the innovative field of applications.

Facile construction of multifunctional bio-aerogel for efficient separation of surfactant-stabilized oil-in-water emulsions and co-existing organic pollutant

The deep treatment of robust oily emulsion wastewater has long been an arduous challenge. Herein, a biomass-derived PEI-TiO2@Gelatin aerogel (PEI-TiO2@GA) with honeycomb-like porous structure was fabricated. The interface wetting characteristics of PEI-TiO2@GA could be selectively switched between the superlipophilicity and superoleophobicity through the merely pre-wetting process. Combined with extraordinary structure and superwetting properties, PEI-TiO2@GA was proved to be ideal for oils absorption (17-26 g/g) and MO dye adsorption (73.549 mg/g) with high up-taking rate. Simultaneously, as-prepared PEI-TiO2@GA could realize various surfactant-stabilized oil-in-water emulsions separation simply under gravity with the separation efficiency as high as 99.25%. In addition, PEI-TiO2@GA was highly resistant toward mechanical compression (1.952 MPa), and exhibited acceptable regenerability within 5 cycles by performing solvent replacement approach. Combining with the newly developed separator and dynamic emulsion separation device, the continuous deep separation of the emulsion and the synergistic removal of co-existing pollutants can be achieved with the enhanced separation efficiency and permeation flux. Most importantly, the mechanism results show that the transition of interface wetting properties was a reversible multi-step process, and the demulsification separation of emulsion and the adsorption removal of co-existing pollutants were two independent processes. This work opens up a new avenue to customize advanced bio-aerogels for industrial effluent treatment and environmental remediation.

Compressible Separator and Catalyst for Simultaneous Separation and Purification of Emulsions and Aqueous Pollutants

Oily wastewater, a global environmental concern, demands efficient oil/water separation and pollutant removal. Our compressible separator and catalyst (CSC) balls, prepared through sponge etching and metal nanoparticle synthesis, exhibited efficient degradation of dyes of varying sizes, spanning a molecular weight range from 139 to 696 g/mol during the oil/water separation. Control over the distance between catalysts was achieved by incorporating Ag-Pt-Pd catalysts into the sponge skeleton and by adjusting the compression rates. The dispersion of the catalysts improved degradation efficiency for larger dyes, while concentrating the catalysts proved to be more effective for the smaller ones. By optimizing the compression rates of CSC balls, we successfully achieved the effective removal of emulsions of different sizes and precise control of flux. Our CSC ball-loaded system offers efficient and versatile solutions for concurrent separation and purification of emulsions and pollutants with potential environmental benefits.

Urchin-like fluorinated covalent organic frameworks decorated fabric for effective self-cleaning and versatile oil/water separation

Oil contamination and industrial organic pollutants emission have been a serious problem affecting the ecological and residential environment. Membrane-based separation shows great application prospect due to its low-cost, environmental-friendly and easy operation. Therefore, the development of efficient oil-water separation membranes is highly desirable. Herein, a fabric filter with superwettability was prepared by coating urchin-like fluorinated covalent organic frameworks (COFs) on fabric, which was well utilized in filtering immiscible oil-water mixture and surfactant-stabilized water-in-oil emulsion driven only by gravity for the first time. The as-prepared COF fabric filter (defined as fabric@u-FCOF) possessed many outstanding properties, including superhydrophobicity with the water contact angle of approximately 151.6°, satisfactory resistance for alkaline, acidic and saline environments, as well as superior mechanical durability under harsh conditions. Because of the super-micropore of fabric@u-FCOF and the nanopore in the COF coating, the obtained fabric@u-FCOF exhibited excellent performances in terms of separation efficiency and permeability, in which the oil flux was up to 16964 L·m-1·h-2 and separation efficiency for the mixed o-dichlorobenzene/water was higher than 99.4%. In addition, the fabric@u-FCOF also showed excellent self-cleaning performance due to the micro/nano hierarchical structure of its surface. These excellent properties make it an ideal candidate for applications of oil/water separation and water purification.

Developing aerogel surfaces via switchable-hydrophilicity tertiary amidine coating for improved oil recovery

Blanket aerogels (i.e., Cabot™ Thermal Wrap® (TW) and Aspen™ Spaceloft® (SL)) with surfaces that have controllable wettability are promising advanced materials for oil recovery applications, where high oil uptake during deployment could be coupled with high oil release to enable reusability of recovered oil. The study presented here details the preparation of CO₂-switchable aerogel surfaces through the application of switchable tertiary amidine (i.e., tributylpentanamidine (TBPA)) onto aerogel surfaces using drop casting, dip coating, and physical vapor deposition techniques. TBPA is synthesized via two step processes: (1) synthesis of N, N-dibutylpentanamide, (2) synthesis of N, N-tributylpentanamidine. The deposition of TBPA is confirmed by X-ray photoelectron spectroscopy. Our experiments revealed that surface coating of TBPA onto aerogel blankets was partially successful within limited set of process conditions (e.g., 290 ppm CO₂ and 5500 ppm humidity for PVD, 106 ppm CO₂ and 700 ppm humidity for drop casting and dip coating), but that the post-aerogel modification strategies yielded poor, heterogeneous reproducibility. Overall, more than 40 samples were tested for their switchability in the presence of CO₂ and water vapor, respectively, and the success rate was 6.25 %, 11.7 % and 18 % for PVD, drop casting, and dip coating, respectively. The most likely reasons for unsuccessful coating onto aerogel surfaces are: (1) the heterogeneous fiber structure of the aerogel blankets, (2) poor distribution of the TBPA over the aerogel blanket surface.

How to Make Plastic Surfaces Simultaneously Hydrophilic/Oleophobic?

Hydrophilic/oleophobic surfaces are desirable in many applications including self-cleaning, antifogging, oil-water separation, etc. However, making plastic surfaces hydrophilic/oleophobic is challenging due to the intrinsic hydrophobicity/oleophilicity of plastics. Here, we report a simple and effective method of making plastics hydrophilic/oleophobic. Plastics, including poly (methyl methacrylate) (PMMA), polystyrene (PS), and polycarbonate (PC), have been coated with a perfluoropolyether (PFPE) (i.e., commercially known as Zdol) via dip coating and then irradiated with UV/Ozone. The contact angle measurements indicate that the treated plastics have a lower water contact angle (WCA) and higher hexadecane contact angle (HCA), i.e., they are simultaneously hydrophilic/oleophobic. The Fourier transform infrared (FTIR) results suggest that UV/Ozone treatment introduces oxygen-containing polar groups on the plastic surfaces, which renders the plastic surfaces hydrophilic. Meanwhile, more orderly packed PFPE Zdol molecules, which is due to the UV-induced bonding between PFPE Zdol and the plastic surface, result in the oleophobicity. Moreover, the simultaneous hydrophilicity/oleophobicity of functionalized plastics does not degrade in aging tests, and they have superior antifogging performance and detergent-free cleaning capability. This simple method developed here potentially can be applied to other plastics and has important implications in the functionalization of plastic surfaces.

Surface manipulation for prevention of migratory viscous crude oil fouling in superhydrophilic membranes

Here, we present a proactive fouling prevention mechanism that endows superhydrophilic membranes with antifouling capability against migratory viscous crude oil fouling. By simulating the hierarchical architecture/chemical composition of a dahlia leaf, a membrane surface is decorated with wrinkled-pattern microparticles, exhibiting a unique proactive fouling prevention mechanism based on a synergistic hydration layer/steric hindrance. The density functional theory and physicochemical characterizations demonstrate that the main chains of the microparticles are bent towards Fe³⁺ through coordination interactions to create nanoscale wrinkled patterns on smooth microparticle surfaces. Nanoscale wrinkled patterns reduce the surface roughness and increase the contact area between the membrane surface and water molecules, expanding the steric hindrance between the oil molecules and membrane surface. Molecular dynamic simulations reveal that the water-molecule densities and strengths of the hydrogen bonds are higher near the resultant membrane surface. With this concept, we can successfully inhibit the initial adhesion, migration, and deposition of oil, regardless of the viscosity, on the membrane surface and achieve migratory viscous crude oil antifouling. This research on the PFP mechanism opens pathways to realize superwettable materials for diverse applications in fields related to the environment, energy, health, and beyond.

Copper-Coordinated Cellulose Fibers for Electric Devices with Motion Sensitivity and Flame Retardance

Nanocomposite conductive fibers are of great significance in applications of wearable devices, smart textiles, and flexible electronics. Integration of conductive nanomaterials into flexible bio-based fibers with multifunctionality remains challenging due to interface failure, poor flexibility, and inflammability. Although having broader applications in textiles, regenerated cellulose fibers (RCFs) cannot meet the requirements of wearable electronics owing to their intrinsic insulation. In this study, we constructed conductive RCFs fabricated by coordinating copper ions with cellulose and reducing them into stable Cu nanoparticles coated on their surface. The Cu sheath offered excellent electrical conductivity (4.6 × 10⁵ S m^-1), electromagnetic interference shielding, and enhanced flame retardance. Inspired by plant tendrils, the conductive RCF was wrapped around an elastic rod to develop wearable sensors for human health and motion monitoring. The resultant fibers not only form stable conductive nanocomposites on the fiber surface by chemical bonds but also exhibit a huge potential for wearable devices, smart sensors, and flame-retardant circuits.

Bio-inspired and metal-derived superwetting surfaces: Function, stability and applications

Due to their exceptional anti-icing, anti-corrosion, and anti-drag qualities, biomimetic metal-derived superwetting surfaces, which are widely employed in the aerospace, automotive, electronic, and biomedical industries, have raised significant concern. However, further applications in other domains have been hampered by the poor mechanical and chemical durability of superwetting metallic surfaces, which can result in metal fatigue and corrosion. The potential for anti-corrosion, anti-contamination, anti-icing, oil/water separation, and oil transportation on surfaces with superwettability has increased in recent years due to the advancement of research in biomimetic superwetting interface theory and practice. Recent developments in functionalized biomimetic metal-derived superwetting surfaces were summarized in this paper. Firstly, a detailed presentation of biomimetic metal-derived superwetting surfaces with unique capabilities was made. The problems with the long-term mechanical and chemical stability of biomimetic metal-derived superwetting surfaces were then examined, along with potential solutions. Finally, in an effort to generate fresh concepts for the study of biomimetic metal-derived superwetting surfaces, the applications of superwetting metallic surfaces in various domains were discussed in depth. The future direction of biomimetic metal-derived superwetting surfaces was also addressed.

Scalable and switchable CO2-responsive membranes with high wettability for separation of various oil/water systems

Smart membranes with responsive wettability show promise for controllably separating oil/water mixtures, including immiscible oil-water mixtures and surfactant-stabilized oil/water emulsions. However, the membranes are challenged by unsatisfactory external stimuli, inadequate wettability responsiveness, difficulty in scalability and poor self-cleaning performance. Here, we develop a capillary force-driven confinement self-assembling strategy to construct a scalable and stable CO2-responsive membrane for the smart separation of various oil/water systems. In this process, the CO2-responsive copolymer can homogeneously adhere to the membrane surface by manipulating the capillary force, generating a membrane with a large area up to 3600 cm2 and excellent switching wettability between high hydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity under CO2/N2 stimulation. The membrane can be applied to various oil/water systems, including immiscible mixtures, surfactant-stabilized emulsions, multiphase emulsions and pollutant-containing emulsions, demonstrating high separation efficiency (>99.9%), recyclability, and self-cleaning performance. Due to robust separation properties coupled with the excellent scalability, the membrane shows great implications for smart liquid separation.

Oil-Water Separation using Synthetic Trees

Existing oil-water filtration techniques require gravity or a pump as the driving force for separation. Here, we demonstrate transpiration-powered oil-water filtration using a synthetic tree, which operates pumplessly and against gravity. From top to bottom, our synthetic tree was composed of: a nanoporous "leaf" to generate suction via evaporation, a vertical array of glass tubes serving as the tree's xylem conduits, and filters attached to the tube inlets to act as the oil-excluding roots. When placing the tree in an oil emulsion bath, filtrate samples were measured to be 97-98% pure water using gravimetry and refractometry. The spontaneous oil-water separation offered by synthetic trees could be useful for applications such as oil spill cleanup, wastewater purification, and oil extraction.

Waste to treasure: Superwetting foam enhanced by bamboo powder for sustainable on-demand oil-water separation

Low-cost and sustainable superwetting materials are urgently required for oily wastewater treatment. Many poly(vinylidene fluoride) (PVDF)-based materials have been designed for oil-water separation. However, their fabrication processes frequently require toxic organic solvents and high-cost materials (e.g., carbon tubes and graphene). In this study, a highly porous and superhydrophobic bamboo powders (BP)-enhanced PVDF foam (SBPF) was fabricated via an organic solvent-free process. The SBPF exhibits efficient adsorption and recovery for various oils and organic solvents. Moreover, the SBPF shows high adsorption and separation performance under ultraviolet exposure and turbulent environments. It can also be used for water-in-oil emulsions separation, with a high separation efficiency more than 99.3 % under gravity. Interestingly, the amphiphilic PVDF-BP foam (ABPF) shows underwater superoleophobicity and underoil superhydrophobicity after delignification of SBPF. Owing to the conversion of wettability, it presents a high performance in treatment of both surfactant-stabilied water-in-oil and oil-in-water emulsions with the high separation efficiency achieving more than 99.6 % and 99.5 % respectively under gravity. In addition, the ABPF shows a high separation performance even after ten cycles. Hence, this fabricated organic solvent-free foams are promising candidates for sustainable on-demand separation of oils or organic solvents and water in complex environments.

Application of Superhydrophobic Mesh Coated by PDMS/TiO2 Nanocomposites for Oil/Water Separation

Superhydrophobic materials have recently attracted great interest from both academia and industry due to their promising applications in self-cleaning, oil-water separation, etc. Here, we developed a facile method to prepare hybrid PDMS/TiO₂ fiber for superhydrophobic coatings. TiO₂ could be uniformly distributed into PDMS, forming a hierarchical micro/nano structure on the surface of the substrate. The contact angle of the superhydrophobic coating could reach as high as 155°. The superhydrophobic coating possessed good self-cleaning performance, corrosion resistance, and durability. It was found that gravity-driven oil-water separation was achieved using stainless steel mesh coated with the PDMS/TiO₂ coating. More importantly, the coated filter paper could not only separate oil and pure water but also corrosive solutions, including the salt, acid, and alkali solution.

Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review

Since superwetting surfaces have emerged, on-demand oil/water separation materials serve as a new direction for meeting practical needs. This new separation mode uses a single porous material to allow oil-removing and water-removing to be achieved alternately. In this review, the fundamentals of wettability are systematically summarized in oil/water separation. Most importantly, the two states, bioinspired surface and intelligent surface, are summarized for on-demand oil/water separation. Specifically, bioinspired surfaces include micro/nanostructures, bioinspired chemistry, Janus-featured surfaces, and dual-superlyophobic surfaces that these superwetting materials can possess asymmetric wettability in one structure system or opposite underliquid wettability by prewetting. Furthermore, an intelligent surface can be adopted by various triggers such as pH, thermal and photo stimuli, etc., to control wettability for switchable oil/water separation reversibly, expressing a thought beyond nature to realize innovative oil/water separation by external stimuli. Remarkably, this review also discusses the advantages of all the materials mentioned above, expanding the separation scope from the on-demand oil/water mixtures to the multiphase immiscible liquid-liquid mixtures. Finally, the prospects of on-demand oil/water separation materials are also concluded.

Turbo-Synergistic Oily Wastewater Remediation in Bio-Inspired Cone Array Barrel

Oily wastewater discharge causes not only the pollution of environment but also the waste of resources. Existing technologies for wastewater remediation, such as membrane and particle methods, are variable and effective, but are difficult for achieving continuous and rapid oil-water separation. Here, with the synergy of turbo stirring, a strategy for emulsion separation is demonstrated based on the bio-inspired cone array barrel. Under the centrifugal force, oil droplets in emulsion are thrown onto the cones arrayed on inner wall due to the Coriolis effect, captured by microstructures on cone surface and then penetrate out through the superhydrophobic pores, while only the remediated water remains. The separation technique maintains a high efficiency of above 99.5% for over 30 times of use, as well as for emulsions with variable ingredients. This structure-dynamics synergistic separation strategy evolves the future technologies on water purification in industrial and daily processes.

Continuous air purification by aqueous interface filtration and absorption

The adverse impact of particulate air pollution on human health^1,2 has prompted the development of purification systems that filter particulates out of air^3-5. To maintain performance, the filter units must inevitably be replaced at some point, which requires maintenance, involves costs and generates solid waste^6,7. Here we show that an ion-doped conjugated polymer-coated matrix infiltrated with a selected functional liquid enables efficient, continuous and maintenance-free air purification. As the air to be purified moves through the system in the form of bubbles, the functional fluid provides interfaces for filtration and for removal of particulate matter and pollutant molecules from air. Theoretical modelling and experimental results demonstrate that the system exhibits high efficiency and robustness: its one-time air purification efficiency can reach 99.6%, and its dust-holding capacity can reach 950 g m^-2. The system is durable and resistant to fouling and corrosion, and the liquid acting as filter can be reused and adjusted to also enable removal of bacteria or odours. We anticipate that our purification approach will be useful for the development of specialist air purifiers that might prove useful in a settings such as hospitals, factories and mines.

Novel fabrication of hydrophobic/oleophilic human hair fiber for efficient oil/water separation through one-pot dip-coating synthesis route

Frequent oil spill accidents and industrial wastewater discharge has always been one of the most severe worldwide environmental problems. To cope with this problem, many fluorine-containing and high-cost materials with superwettability have been extensively applied for oil-water separation, which hinders its large-scale application. In this work, a novel human hair fiber (HHF)-polymerized octadecylsiloxane (PODS) fiber was fabricated with a facile one-pot dip-coating synthesis approach, inspired by the self-assembly performance and hydrophobicity of OTS modification. The benefits of prominent hydrophobic/lipophilic behavior lie in the low surface energy, and a rough PODS coating was rationally adhered on the surface of HHF. Driven solely by gravity and capillary force, the HHF-PODS showed excellent oil/water separation efficiency (> 99.0%) for a wide range of heavy and light oil/water mixtures. In addition, HHF-PODS demonstrated durability toward different harsh environments like alkaline, acid, and salty solutions.

Mechanical response of surface wettability of Janus porous membrane and its application in oil-water separation

Smart surfaces with switchable wettability are widely studied for environmental application. Although a large number of stimulation routes provide broad prospects for the development of smart surfaces, achieving high sensitivity, fast response and recovery, simple operation, security and good stability is still challenging. Herein, a Janus membrane via electrospinning, chemical bath deposition and heat treatment is constructed. By using the hydrophilic ZIF-L nanosheet to functionalize the hydrophobic thermoplastic polyurethane (TPU) substrate, a smart surface utilizes the ZIF-L crack induced by strain in the hydrophilic layer to control surface wettability is obtained. In the range of 0%-100% strain, the wettability of the smart surface presents an obvious change with stretching, and water contact angle of the surface shows a monotonic increase with a maximum tuning range from 47° to 114°. Due to local fusion of the TPU microfibers and good binding between the ZIF-L layer and the TPU substrate after heat treatment, the prepared Janus membrane exhibits consistent and symmetrical hydrophilic-hydrophobic-hydrophilic transition curves in 50 stretching-releasing cycles. Thanks to the porous and asymmetric architecture, the membrane shows good oil-water separation performance, and the separation flux increases with the increase of strain, while the separation efficiency is always higher than 98%. Because of the excellent structural stability, the robust membrane with 100% strain maintains its oil-water separation property for 50 stretching-releasing cycles. This study provides a new perspective for the development of smart material with stimuli responsive surface for oily wastewater purification.

Upcycling Waste Pine nut Shell Membrane for Highly Efficient Separation of Crude Oil-in-Water Emulsion

Discharge of oily sewage and frequent oil spills have caused serious harm to human production, life, and ecological environment. Due to the presence of a large number of surfactants in water, these oil-water mixtures are easy to form oil-in-water emulsion, which is difficult to separate by traditional methods. At the same time, the water-soluble pollutants such as dyes and heavy metal ions in oily wastewater also cause great harm to the human body and the environment. A pine nut shell is a kind of common domestic waste material. Herein, an underwater superoleophobic pine nut shell membrane (PNSM) was prepared by the simple pumping filtration method, which realized the separation of oil-in-water emulsion and adsorption of dyes and heavy metal ions. In addition, the filter membrane can be used for separating corrosive emulsions of strong acid, strong alkali, and 3.5% NaCl solutions (simulated seawater). Besides, the PNSM showed excellent toughness and flexibility. Due to the abovementioned performance, this cost-efficient and environmentally friendly membrane can be a promising candidate for multifunctional oily water remediation.

Wood-Inspired Compressible Superhydrophilic Sponge for Efficient Removal of Micron-Sized Water Droplets from Viscous Oils

Efficient micron-sized droplet separation materials have become a new demand for environmental protection and economic development. However, existing separation methods are difficult to be effectively used for micron-sized water droplets surrounded by viscous oil, and common materials have difficulty maintaining hydrophilicity underoil. Here, inspired by the microstructure of tree xylem, we report a cellulose-polyurethane sponge (CP-Sponge) with wood-like pores and underoil superhydrophilicity using directional freeze-casting. The CP-Sponge has an excellent selective water absorption capacity underoil and compression resilience. This preparation strategy can flexibly control the sponge's dimensional morphology. The designed cylindrical CP-Sponge can be easily installed in the silicone tube of a peristaltic pump. During pump operation, with a simple absorption, compression, and recovery process, the CP-Sponge continuously and effectively removes micron-sized water from crude oil and lubricating oil, reducing residual water in the oil to less than 2 ppm. The absorption-saturated sponge can be dried to continue recycling. Eco-friendly, recyclable, and sustainable artificial porous sponges provide new ideas and inspiration for the practical application of deep dehydration of viscous oils.

Switchable smart porous surface for controllable liquid transportation

Controllable liquid transportation through a smart porous membrane is realized by manipulating the surface wetting properties and external stimuli, and has been intensively studied. However, the liquid transportation, e.g., permeation and moving process, at the interface is generally uninterrupted, i.e., the opening and closing of the interface is irreversible. Herein, we present a new strategy to achieve magnetic adaptive switchable surfaces, i.e., liquid-infused micro-nanostructured porous composite film surfaces, for controllable liquid transportation, via modulation of the magnetic field. The liquid transportation process can be interrupted and restarted on the porous composite film because its pore structure can be quickly closed and opened owing to the adaptive morphological transformation of the magnetic liquid with a varying magnetic field. That is, the liquid permeation process occurs due to the open pore structure of the composite film when the external magnetic field is added, while the permeation process can be interrupted owing to the self-repairing closure of the pore when the magnetic field is removed, and the moving process can be achieved. Thus a magnetic field induced switchable porous composite film can serve as a valve to control liquid permeation based transportation, which opens new avenues for artificial liquid gating devices for flow, smart separation, and droplet microfluidics.

Ultrafast Time-of-Flight Method of Gasoline Contamination Detection down to ppm Levels by Means of Terahertz Time-Domain Spectroscopy

In this article, we present the possibility of using terahertz time-domain spectroscopy to detect trace, ppm-level (%wt.) concentrations of admixtures in 95-octane lead-free gasoline in straightforward time-of-flight (pulse-delay) measurements performed directly in the liquid. The method was tested on samples containing 75–0.0125% of isopropanol and 0.3–0.0250% of water. The detection limits for isopropanol and water content were determined to be 125 ppm and 250 ppm, respectively, approaching the limits of much more complicated and time-consuming methods (like spectroscopy of the vapor phase). The measured pulse delays were compared with theoretical calculations using the modified Gladstone-Dale mixing rule for the solutions. The comparison demonstrated good agreement for gasoline-alcohol mixtures and large discrepancies for gasoline-water mixtures, suggesting that gasoline-water mixtures cannot be considered idealized binary mixtures. Our results clearly show that the pulse time delay measurement by THz-TDS is a fast and sensitive method of gasoline contamination detection and, as such, can be easily integrated with industrial online real-time quality control applications.

Directional Water Transport Janus Composite Nanofiber Membranes for Comfortable Bioprotection

The Janus membrane has a huge prospect for personal comfortable protection. However, there still is a huge imbalance between the comfort and protection of the existing Janus membrane. There is an urgent need to further improve the comprehensive performance of the protective membrane to realize both protection and comfort. Herein, we report the Janus membrane with directional water transport capacity and dust rejection performance by compounding the polyvinyl chloride hydrophobic nanofiber membrane and polyamide-6 blended polyvinyl pyrrolidone hydrophilic nanofiber membrane. This Janus composite nanofiber membrane exhibited an excellent dust rejection efficiency of 99.99%, air permeability of 42.15 mm/s, which was 76 times that of the commercial waterproof and breathable PTFE membrane, water vapor transmission rate of 4.89 kg/(m² × 24 h), and accumulative one-way transport capacity of 888.7%. In addition, the breakthrough pressure of the Janus membrane in the reverse direction (i.e., hydrophilic layer to hydrophobic layer) was four times that in the positive direction (i.e., hydrophobic layer to hydrophilic layer), suggesting it to be a potential substrate for comfortable bioprotection with a comprehensive protection capability.

Directional Transportation in a Self-Pumping Dressing Based on a Melt Electrospinning Hydrophobic Mesh

Self-pumping wound dressings with directional water transport ability have been widely studied for their function of directional extraction of excessive biofluid from wounds while keeping the wound in a moderately humid environment to realize rapid wound healing. However, the existing solutions have not paid close attention to the fabrication of a nonirritating hydrophobic layer facing the wounds, which may cause irritation to wounds and thereby further worsen inflammation. Herein, a flexible and elastic thermoplastic polyurethane (TPU) hydrophobic microfiber mesh (TPU-HMM) produced by melt electrospinning (MES) is reported. The TPU-HMM was compounded to a hydrophilic nanofiber membrane, which was fabricated by blending with polyamide 6 and poly(ethylene glycol) (PA6-PEG) to form a composite self-pumping dressing, for which the breakthrough pressure in a reverse direction was 12.8 times than that in a positive direction and the forward water transmission rate was increased by 700%. It shows good directional water transport ability and is expected to absorb excessive biofluid of the wounds. This solvent-free and easy-process TPU-HMM provides a new strategy for the development of functional self-pumping textiles, and the solvent-free fabrication method for fibers, which eliminates the potential toxicity brought by solvent residues, offers more possibilities for its applications in biomedicine.

A Review of the Processes Associated with the Removal of Oil in Water Pollution

Water plays an essential role in production and refining processes. Many industries that use petrochemicals also require water, especially for cleaning purposes. The wastewaters released by these processes are often rich in petroleum pollutants, which requires significant treatment prior to disposal. The presence of petroleum contaminants in rivers and oceans is a significant threat to human health, as well as to many animal species. A current challenge for most industries and conventional effluent treatment plants is compliance with accepted disposal standards for oil-polluted wastewater. Of particular importance is the processing of dispersed oil in water, as well as oil in water emulsion. Conventional oil and water separation methods for processing oil in water contamination have several technology gaps in terms of applicability and efficiency. The removal and effective processing of dispersed oil and emulsions from oily wastewater is a costly and significant problem. The objective of this paper is to provide a review of the principles associated with oil in water emulsion separation, with the aim of providing a more definitive understanding of the terminology, processes, and methodologies, which will assist the development of a more efficient, innovative and environmentally friendly process for the separation of oily wastewater.

Delamination-Free In-Air and Underwater Oil-Repellent Filters for Oil-Water Separation: Gravity-Driven and Cross-Flow Operations

Separating oil-water mixtures is critical in a variety of practical applications, including the treatment of industrial wastewater, oil spill cleanups, as well as the purification of petroleum products. Among various methodologies that have been utilized, membranes are the most attractive technology for separating oil-water emulsions. In recent years, selective wettability membranes have attracted particular attention for oil-water separations. The membrane surfaces with hydrophilic and in-air oleophobic wettability have demonstrated enhanced effectiveness for oil-water separations in comparison with underwater oleophobic membranes. However, developing a hydrophilic and in-air oleophobic surface for a membrane is not a trivial task. The coating delamination process is a critical challenge when applying these membranes for separations. Inspired by the above, in this study we utilize poly(ethylene glycol)diacrylate (PEGDA) and 1H,1H,2H,2H-heptadecafluorodecyl acrylate (F-acrylate) to fabricate a hydrophilic and in-air oleophobic coating on a filter. We utilize methacryloxypropyl trimethoxysilane (MEMO) as an adhesion promoter to enhance the adhesion of the coating to the filter. The filter demonstrates robust oil repellency preventing oil adhesion and oil fouling. Utilizing the filter, gravity-driven and continuous separations of surfactant-stabilized oil-water emulsions are demonstrated. Finally, we demonstrate that the filter can be reused multiple times upon rinsing for further oil-water separations.

Synchronous removal of emulsions and soluble organic contaminants via a microalgae-based membrane system: performance and mechanisms

In this study, we applied a flexible strategy to manufacture a microalgal biochar-based membrane (MBCM). Due to the hierarchical surface topography on a micro-nano scale, the MBCM was found to have both underwater superoleophobic and underoil superhydrophobic properties. Combining an underoil superhydrophobic oil-containing region (OCR) with an underwater superoleophobic water-containing region (WCR) achieved the successive filtration of multiphase emulsions. The MBCM also served as a high-performance carbocatalyst for advanced oxidation processes (AOPs), due to the N functionalities (5.08%) of the graphene-like structure. This was caused by the high-temperature pyrolysis of rich proteins and alkaline salts in the algal residue. As a result, the MBCM/AOPs system achieved greater than 99.5% emulsions separation efficiency in different emulsion mixtures, while also achieving an outstanding degradation rate (99.8%) of soluble organic contaminants (SOCs). This in-depth exploration resulted in a low-cost and green strategy for developing multifunctional membranes to treat complex wastewater. The paper explains the mechanisms used by MBCM to synchronously remove emulsions and SOCs from wastewater.

Water-Responsive Self-Repairing Superomniphobic Surfaces via Regeneration of Hierarchical Topography

Superomniphobic surfaces that can self-repair physical damage are desirable for sustainable performance over time in many practical applications that include self-cleaning, corrosion resistance, and protective gears. However, fabricating such self-repairing superomniphobic surfaces has thus far been a challenge because it necessitates the regeneration of both low-surface-energy materials and hierarchical topography. Herein, a water-responsive self-repairing superomniphobic film is reported by utilizing cross-linked hydroxypropyl cellulose (HPC) composited with silica (SiO₂) nanoparticles (HPC-SiO₂) that is treated with a low-surface-energy perfluorosilane. The film can repair physical damage (e.g., a scratch) in approximately 10 s by regenerating its hierarchical topography and low-surface-energy material upon the application of water vapor. The repaired region shows an almost complete recovery of its inherent superomniphobic wettability and mechanical hardness. The repairing process is driven by the reversible hydrogen bond between the hydroxyl (-OH) groups which can be dissociated upon exposure to water vapor. This results in a viscous flow of the HPC-SiO₂ film into the damaged region. A mathematical model composed of viscosity and surface tension of the HPC-SiO₂ film can describe the experimentally measured viscous flow with reasonable accuracy. Finally, we demonstrate that the superomniphobic HPC-SiO₂ film can repair physical damage by a water droplet pinned on a damaged area or by sequential rolling water droplets.

Multifunctional filtration membrane with anti-viscous-oils-fouling capacity and selective dyes adsorption ability for complex wastewater remediation

Multifunctional filtration membranes (MFMs), which can both effectively separate oil and selectively remove dyes from polluted aquatic system with robust anti-viscous-oil-fouling capacity, strong chemical/physical resistance, and long cycled stability, are highly required but still a challenge to be realized. Herein, a simple route has been demonstrated to address this challenge aforementioned by decorating both halloysite nanotubes (HNTs) and zwitterionic poly (sulfobetaine methyl methacrylate) (PSBMA) on the microporous polyvinylidene fluoride (PVDF) membrane surface via modified polydopamine (PDA) coating route. The as-prepared membrane exhibits super-hydrophilic/underwater super-oleophobic performance and high water permeation flux (32529 ± 278 L m^-2 h^-1 at 0.85 bar) to purify the diverse viscous oil-in-water emulsions from oily wastewater accompanying with good cycled stability (the recovery rate of permeate flux is close to 100% after 5 cycles). Moreover, the as-prepared MFM possesses not only strong chemical resistance under wide range of pH value (from 1 to 12) and high saline (NaCl: 10 wt%) environment, but also physical resistance against ultrasound bath for 30 min. Given the presence of HNTs, PDA, and PSBMA, our MFM shows enough active sites to adsorb the soluble dyes and metallic ions in wastewater. These excellent properties endow our MFM with great potential for the remediation of complex wastewater.

Superhydrophobic Waste Cardboard Aerogels as Effective and Reusable Oil Absorbents

As the main component of the municipal waste, waste cardboard has caused a host of environmental problems. Therefore, the reasonable disposal of waste cardboard is of great significance to global sustainable development and green economics. Herein, using waste cardboard as the raw material, a superhydrophobic aerogel has been developed with a unique three-dimensional porous network structure, which exhibits excellent selective oil absorption capacities. The aerogel was made by combining Ca2+ cross-links and postmodification with stearic acid. Superhydrophobic aerogels can absorb various organic solutions and its maximum absorption capacity can reach 47 times its own weight. Meanwhile, the size of aerogels has been further expanded, with a diameter of 21.2 cm and a height of 3.2 cm, which can absorb 34 times its own weight of kerosene. More importantly, the aerogel can also absorb oil droplets in oil/water emulsions with an adsorption efficiency of over 98.5%. Moreover, the aerogel can be employed multiple times without significantly reducing the adsorption capacity via distillation or squeezing, depending upon the type of pollutions. Consequently, we believe that these facile and inexpensive superhydrophobic aerogels can effectively adsorb oily wastewater, which matches well with the requirement for environmentally friendliness from the perspective of practical application.