A facile strategy to Pt3Ni nanocrystals with highly porous features as an enhanced oxygen reduction reaction catalyst

Innovative strategies for designing and constructing efficient fuel cell electrocatalysts

Polymer electrolyte membrane fuel cells (PEMFCs) are one of the most promising energy conversion devices due to their high efficiency and zero emission; however, two major challenges, high cost and short lifetime, have been hindering the commercialization of fuel cells. Achieving low-Pt or non-precious metal oxygen reduction reaction (ORR) electrocatalysts is one of the main research ideas in this field. In this review, the degradation mechanism of Pt-based catalysts is firstly explained and elucidated, and then five strategies are suggested for the reduction of Pt usage without loss of activity and durability: modulation of metal-support interactions, optimization of local ionomers and mass transport, modulation of composition, modulation of structure, and multi-site synergistic effects. For carbon-based non-precious metal catalysts, the problems and challenges faced by heteroatom/transition-metal doped carbon-based catalysts are discussed, and several strategies to improve the activity of heteroatom/transition-metal doped carbon catalysts are suggested. Particularly, an innovative quantum well catalyst structure reported quite recently is presented which may open up new prospects for the development of fuel cell technology. Finally, this review concludes with a brief conclusion and prospects for future development of low-Pt and non-precious metal fuel cell electrocatalysts.

Concave Grain Boundaries Stabilized by Boron Segregation for Efficient and Durable Oxygen Reduction

The oxygen reduction reaction (ORR) is a critical process that limits the efficiency of fuel cells and metal-air batteries due to its slow kinetics, even when catalyzed by platinum (Pt). To reduce Pt usage, enhancing both the specific activity and electrochemically active surface area (ECSA) of Pt catalysts is essential. Here, ultrafine, grain boundary (GB)-rich Pt nanoparticle assemblies are proposed as efficient ORR catalysts. These nanowires offer a large ECSA and a high density of concave GB sites, which improve specific activity. Atoms at these GB sites exhibit increased coordination and lattice distortion, leading to a favorable reduction in oxygen binding energy and enhanced ORR performance. Furthermore, boron segregation stabilizes these GBs, preserving active sites during catalysis. The resulting boron-stabilized Pt nanoassemblies demonstrate ORR specific and mass activities of 9.18 mA cm-2 and 6.40 A mg-1 Pt (at 0.9 V vs. RHE), surpassing commercial Pt/C catalysts by over 35-fold, with minimal degradation after 60 000 potential cycles. This approach offers a versatile platform for optimizing the catalytic performance of a wide range of nanoparticle systems.

Constructing Asymmetric Fe-Nb Diatomic Sites to Enhance ORR Activity and Durability

Iron-nitrogen-carbon (Fe-N-C) materials have been identified as a promising class of platinum (Pt)-free catalysts for the oxygen reduction reaction (ORR). However, the dissolution and oxidation of Fe atoms severely restrict their long-term stability and performance. Modulating the active microstructure of Fe-N-C is a feasible strategy to enhance the ORR activity and stability. Compared with common 3d transition metals (Co, Ni, etc.), the 4d transition metal atom Nb has fewer d electrons and more unoccupied orbitals, which could potentially forge a more robust interaction with the Fe site to optimize the binding energy of the oxygen-containing intermediates while maintaining stability. Herein, an asymmetric Fe-Nb diatomic site catalyst (FeNb/c-SNC) was synthesized, which exhibited superior ORR performance and stability compared with those of Fe single-atom catalysts (SACs). The strong interaction within the Fe-Nb diatomic sites optimized the desorption energy of key intermediates (*OH), so that the adsorption energy of Fe-*OH approaches the apex of the volcano plot, thus exhibiting optimal ORR activity. More importantly, introducing Nb atoms could effectively strengthen the Fe-N bonding and suppress Fe demetalation, causing an outstanding stability. The zinc-air battery (ZAB) and hydroxide exchange membrane fuel cell (HEMFC) equipped with our FeNb/c-SNC could deliver high peak power densities of 314 mW cm-2 and 1.18 W cm-2, respectively. Notably, the stable operation time for ZAB and HEMFC increased by 9.1 and 5.8 times compared to Fe SACs, respectively. This research offers further insights into developing stable Fe-based atomic-level catalytic materials for the energy conversion process.

Ultrasmall Inorganic Mesoporous Nanoparticles: Preparation, Functionalization, and Application

Ultrasmall mesoporous nanoparticles (<50 nm), a unique porous nanomaterial, have been widely studied in many fields in the last decade owing to the abundant advantages, involving rich mesopores, low density, high surface area, numerous reaction sites, large cavity space, ultrasmall size, etc. This paper presents a review of recent advances in the preparation, functionalization, and applications of ultrasmall inorganic mesoporous nanoparticles for the first time. The soft monomicelles-directed method, in contrast to the hard-template and template-free methods, is more flexible in the synthesis of mesoporous nanoparticles. This is because the amphiphilic micelle has tunable functional blocks, controlled molecule masses, configurations and mesostructures. Focus on the soft micelle directing method, monomicelles could be classified into four types, i.e., the Pluronic-type block copolymer monomicelles, laboratory-synthesized amphiphilic block copolymers monomicelles, the single-molecule star-shaped block copolymer monomicelles, and the small-molecule anionic/cationic surfactant monomicelles. This paper also reviews the functionalization of the inner mesopores and the outer surfaces, which includes constructing the yolkshell structures (encapsulated nanoparticles), anchoring the active components packed on the shell and building an asymmetric Janus architecture. Then, several representative applications, involving catalysis, energy storage, and biomedicines are presented. Finally, the prospects and challenges of controlled synthesis and large-scale applications of ultrasmall mesoporous nanoparticles in the future are foreseen.

Metal-Organic-Framework-Derived Nitrogen-Doped Carbon-Matrix-Encapsulating Co0.5Ni0.5 Alloy as a Bifunctional Oxygen Electrocatalyst for Zinc-Air Batteries

The development of low-cost, high-performance oxygen electrocatalysts is of great significance for energy conversion and storage. As a potential substitute for precious metal electrocatalysts, the construction of efficient and cost-effective oxygen electrocatalysts is conducive to promoting the widespread application of zinc-air batteries. Herein, CoxNiyMOF nanoparticles encapsulated within a carbon matrix were synthesized and employed as cathode catalysts in zinc-air batteries. Co0.5Ni0.5MOF exhibits superior oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) performance and durability. The zinc-air battery assembled with Co0.5Ni0.5MOF as the air cathode exhibits a maximum power density of 138.6 mW·cm-2. These improvements are mainly attributed to the optimized metal composition of the cobalt-nickel alloy, which increases the specific surface area of the material and optimizes its pore structure. Significantly, the optimization of the electronic structure and active sites within the material has led to amplified ORR/OER activity and better zinc-air battery performance. This study underscores the immense promise of Co0.5Ni0.5MOF catalysts as feasible substitutes for commercial Pt/C catalysts in zinc-air batteries.

Mixed-Dimensional Pt-Ni Alloy Polyhedral Nanochains as Bifunctional Electrocatalysts for Direct Methanol Fuel Cells

Pt nanocatalysts play a critical role in direct methanol fuel cells (DMFCs) due to their appropriate adsorption/desorption energy, yet suffer from an unbalanced relationship between size-dependent activity and stability. Herein, mixed-dimensional Pt-Ni alloy polyhedral nanochains (Pt-Ni PNCs) with an ordered assembly of a nanopolyhedra-nanowire-nanopolyhedra architecture are fabricated as bifunctional electrocatalysts for DMFCs, effectively alleviating the size effect. The Pt-Ni PNCs exhibit 7.23 times higher mass activity for the anodic methanol oxidation reaction (MOR) than that of commercial Pt/C. In situ Fourier transform infrared spectroscopy and CO stripping measurements demonstrate the prominent stability of the Pt-Ni PNCs to resist CO poisoning. For the cathodic oxygen reduction reaction (ORR), a positive half-wave potential exceeding Pt/C is achieved by the Pt-Ni PNCs, and it can be well maintained for 10 000 cycles with negligible activity decay. The designed nanostructure can alleviate the agglomeration and dissolution problems of 0D small-sized Pt-Ni alloy nanocrystals and enrich surface atom steps and active facets of 1D chain-like nanostructures. This work provides a proposed strategy to improve the catalytic performance of Pt-based nanocatalysts by constructing novel interfacial relationships in mixed dimensions to alleviate the imbalance between catalytic activity and catalytic stability caused by size effects.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Enhanced Activity of Oxygen Reduction Reaction on Pr6O11-Assisted PtPr Alloy Electrocatalysts

Pt-based alloy catalysts for oxygen reduction reaction (ORR) with outstanding performance have been well-studied in recent years. Among these, Pt-lanthanide alloy catalysts have been developed with quite a competitive ORR activity. However, to promote practical applications of a proton-exchange membrane fuel cell (PEMFC), catalysts with superior activity are still being explored. Herein, we present the Pr₆O₁₁-assisted Pt-Pr catalyst exhibiting further improved ORR activity than the state-of-the-art Pt/C. A simple annealing treatment is applied after the synthesis of the Pt-Pr alloy, obtaining Pr₆O₁₁ nanoparticles attached to the surface of the Pt-Pr alloy to form a Pt-Pr/Pr₆O₁₁ composite catalyst. Experimental and theoretical studies reveal that the electronic state of Pt in the Pt-Pr/Pr₆O₁₁ system is modified. It was found that the strong oxophilicity of Pr adjusts the active site of Pt and promotes the adsorption and dissociation of O₂. The preeminent intrinsic ORR activity on the Pt-Pr/Pr₆O₁₁ catalyst reaches the promoted specific activity (2.01 mA cm^-2) and mass activity (1.3 A mg_Pt^-1), which were 5.91- and 5.90-fold higher than those obtained by the state-of-the-art Pt/C catalyst (0.34 mA cm^-2 and 0.22 A mg_Pt^-1). This study provides us with an idea that the ORR performance of Pt-based alloy could be enhanced with the assistance of the metal oxide phase.

One-pot production of a sea urchin-like alloy electrocatalyst for the oxygen electro-reduction reaction

Designing a cost-effective catalyst with high performance towards the oxygen electro-oxidation reaction (ORR) is of great interest for the development of green energy storage and conversion technologies. We report herein a facile self-assembly strategy in a mild reducing environment to realize an urchin-like NiPt bimetallic alloy with the domination of the (111) facets as an efficient ORR electrocatalyst. In the rotating-disk electrode test, the as-obtained NiPt nanourchins (NUCs)/C catalyst demonstrates an increase in both onset potential (0.96 V_RHE) and half-wave potential (0.92 V_RHE) and a direct four-electron ORR pathway with enhanced reaction kinetics. Additionally, the as-made NiPt NUCs/C electrocatalyst also shows impressive ORR catalytic stability compared to a commercial Pt NPs/C catalyst after an accelerated durability test with 15.29% degradation in mass activity, which is 3.04-times lower than 46.48% of the Pt NPs/C catalyst. The great ORR performance of the as-made catalyst is due to its unique urchin-like morphology with the dominant (111) facets and the synergistic and electronic effects of alloying Ni and Pt. This study not only provides a robust ORR electrocatalyst, but also opens a facile but effective route for fabricating 3D Pt-based binary and ternary alloy catalysts.

Controllable Synthesis of Web-Footed PdCu Nanosheets and Their Electrocatalytic Applications

Morphological control of noble-metal-based nanocrystals has attracted enormous attention because their catalytic behaviors can be optimized well by adjusting the size and shape. Herein, the controllable synthesis of web-footed PdCu nanosheets via a facile surfactant-free method is reported. It is discovered that the Cu(II) precursor in this synthetic system displays a critical role in growing branches along the lateral of nanosheets. This work demonstrates a Pd-based alloy nanoarchitecture for efficient and stable electrocatalysis of both ethanal and formic acid oxidation reactions.

Degradable mesoporous semimetal antimony nanospheres for near-infrared II multimodal theranostics

Metallic and semimetallic mesoporous frameworks are of great importance owing to their unique properties and broad applications. However, semimetallic mesoporous structures cannot be obtained by the traditional template-mediated strategies due to the inevitable hydrolytic reaction of semimetal compounds. Therefore, it is yet challenging to fabricate mesoporous semimetal nanostructures, not even mention controlling their pore sizes. Here we develop a facile and robust selective etching route to synthesize monodispersed mesoporous antimony nanospheres (MSbNSs). The pore sizes of MSbNSs are tunable by carefully controlling the partial oxidation of Sb nuclei and the selective etching of the as-formed Sb₂O₃. MSbNSs show a wide absorption from visible to second near-infrared (NIR-II) region. Moreover, PEGylated MSbNSs are degradable and the degradation mechanism is further explained. The NIR-II photothermal performance of MSbNSs is promising with a high photothermal conversion efficiency of ~44% and intensive NIR-II photoacoustic signal. MSbNSs show potential as multifunctional nanomedicines for NIR-II photoacoustic imaging guided synergistic photothermal/chemo therapy in vivo. Our selective etching process would contribute to the development of various semimetallic mesoporous structures and efficient multimodal nanoplatforms for theranostics.

A ternary PdNiMo alloy as a bifunctional nanocatalyst for the oxygen reduction reaction and hydrogen evolution reaction

Mo0.2Pd3Ni/NC shows superior electrochemical performances for both ORR and HER due to the charge redistribution among Ni, Pd, and Mo, tuning the electronic structure of Pd.

Interfacial Assembly and Applications of Functional Mesoporous Materials

Functional mesoporous materials have gained tremendous attention due to their distinctive properties and potential applications. In recent decades, the self-assembly of micelles and framework precursors into mesostructures on the liquid-solid, liquid-liquid, and gas-liquid interface has been explored in the construction of functional mesoporous materials with diverse compositions, morphologies, mesostructures, and pore sizes. Compared with the one-phase solution synthetic approach, the introduction of a two-phase interface in the synthetic system changes self-assembly behaviors between micelles and framework species, leading to the possibility for the on-demand fabrication of unique mesoporous architectures. In addition, controlling the interfacial tension is critical to manipulate the self-assembly process for precise synthesis. In particular, recent breakthroughs based on the concept of the "monomicelles" assembly mechanism are very promising and interesting for the synthesis of functional mesoporous materials with the precise control. In this review, we highlight the synthetic strategies, principles, and interface engineering at the macroscale, microscale, and nanoscale for oriented interfacial assembly of functional mesoporous materials over the past 10 years. The potential applications in various fields, including adsorption, separation, sensors, catalysis, energy storage, solar cells, and biomedicine, are discussed. Finally, we also propose the remaining challenges, possible directions, and opportunities in this field for the future outlook.

Catalysts for Oxygen Reduction Reaction in the Polymer Electrolyte Membrane Fuel Cells: A Brief Review

This mini-review presents a short account of materials with exceptional activity towards oxygen reduction reaction. Two main classes of catalytic materials are described, namely platinum group metal (PGM) catalyst and Non-precious metal catalyst. The classes are discussed in terms of possible application in low-temperature hydrogen fuel cells with proton exchange membrane and further commercialization of these devices. A short description of perspective approaches is provided and challenging issues associated with developed catalytic materials are discussed.

Highly Porous Pt2Ir Alloy Nanocrystals as a Superior Catalyst with High-Efficiency C-C Bond Cleavage for Ethanol Electrooxidation

Achieving high catalytic performance with high CO₂ selectivity is critical for commercialization of direct ethanol fuel cells. Here, we report carbon-supported highly porous Pt₂Ir alloy nanocrystals (p-Pt₂Ir/C) for an ethanol oxidation reaction (EOR) that displays nearly 7.2-fold enhancement in mass activity and promotes antipoisoning ability and durability for the EOR as compared with the commercial Pt/C-JM. Moreover, the catalyst exhibits high CO₂ selectivity, 3.4-fold at 0.65 V (vs. SCE) and 4.1-fold at 0.75 V (vs. SCE) higher as compared with the carbon-supported porous Pt nanocrystals (p-Pt/C). The highly porous structure is composed of interconnected one-dimensional (1D) rough branches with an average diameter of only 1.9 nm, largely promoting Pt utilization efficiency and accelerating mass transfer. The 1D rough branch surface exposed many atomic steps/corners endowed with abundant high activity sites. Alloying with Ir can significantly improve the antipoisoning ability, durability, and C-C bond cleavage ability, thereby evidently enhancing its EOR performance.

Atomic Regulation of PGM Electrocatalysts for the Oxygen Reduction Reaction

With the increasing enthusiasm for the hydrogen economy and zero-emission fuel cell technologies, intensive efforts have been dedicated to the development of high-performance electrocatalytic materials for the cathodic oxygen reduction reaction (ORR). Some major fundamental breakthroughs have been made in the past few years. Therefore, reviewing the most recent development of platinum-group-metal (PGM) ORR electrocatalysts is of great significance to pushing it forward. It is known that the ORR on the fuel cell electrode is a heterogeneous reaction occurring at the solid/liquid interface, wherein the electron reduces the oxygen along with species in the electrolyte. Therefore, the ORR kinetic is in close correlation with the electronic density of states and wave function, which are dominated by the localized atomic structure including the atomic distance and coordination number (CN). In this review, the recent development in the regulation over the localized state on the catalyst surface is narrowed down to the following structural factors whereby the corresponding strategies include: the crystallographic facet engineering, phase engineering, strain engineering, and defect engineering. Although these strategies show distinctive features, they are not entirely independent, because they all correlate with the atomic local structure. This review will be mainly divided into four parts with critical analyses and comparisons of breakthroughs. Meanwhile, each part is described with some more specific techniques as a methodological guideline. It is hoped that the review will enhance an insightful understanding on PGM catalysts of ORR with a visionary outlook.

Oxygen-rich PdSnCu nanocrystals with particle connection features as enhanced catalysts for ethanol oxidation reaction

Most electrocatalysts show a high mass and special activity during the ethanol oxidation reaction, but those still suffer from limited stability, finite renewable capability and poor anti-poisoning durability. Furthermore, the reliable structure and appropriate composition of catalysts are fairly associated with the electrocatalysis performance. Herein, we report the development of trimetallic Pd₆₁Sn₃₄Cu₅nanocrystals (NCs) whose rough surfaces are rich in step atoms and coupled with abundant of SnO_xand CuO, which may effectively boost reaction activity and rapidly remove carbonaceous intermediate, respectively. Under the tuning on the composition, the defect rich Pd₆₁Sn₃₄Cu₅NCs exhibit elevated electrocatalysis activity and durability for ethanol oxidation reaction with an optimized mass activity (1.26 AmgPd-1) and specific activity (10.6 mA cm^-2), which is about 2.21 and 2.58 times greater than that of the commercial Pd/C catalyst (0.57 AmgPd-1and 4.1 mA cm^-2).

Novel carbon structures as highly stable supports for electrocatalysts in acid media: regulating the oxygen functionalization behavior of carbon

The oxygen functionalization behavior of carbon can be greatly tuned by Co, promoting its electrochemical stability as a support for Pt.

Gradient-Concentration Design of Stable Core-Shell Nanostructure for Acidic Oxygen Reduction Electrocatalysis

Manipulating the surface structure of electrocatalysts at the atomic level is of primary importance to simultaneously achieve the activity and stability dual-criteria in oxygen reduction reaction (ORR) for proton exchange membrane fuel cells. Here, a durable acidic ORR electrocatalyst with the "defective-armored" structure of Pt shell and Pt-Ni core nanoparticle decorated on graphene (Pt-Ni@Pt_D /G) using a facile and controllable galvanic replacement reaction to generate gradient distribution of Pt-Ni composition from surface to interior, followed by a partial dealloying approach, leaching the minor nickel atoms on the surface to generate defective Pt skeleton shell, is reported. The Pt-Ni@Pt_D /G catalyst shows impressive performance for ORR in acidic (0.1 m HClO₄ ) electrolyte, with a high mass activity of threefold higher than that of Pt/C catalyst owing to the tuned electronic structure of locally concave Pt surface sites through synergetic contributions of Pt-Ni core and defective Pt shell. More importantly, the electrochemically active surface areas still retain 96% after 20 000 potential cycles, attributing to the Pt atomic shell acting as the protective "armor" to prevent interior Ni atoms from further dissolution during the long-term operation.

Bimetallic Cu/Pt Oxygen Reduction Reaction Catalyst for Fuel Cells Cathode Materials

The oxygen reduction reaction (ORR) is a key process for the operation of fuel cells. To accelerate the sluggish kinetics of ORR, a wide range of catalysts have been proposed and tested. In this work, a nano-dispersed copper-impregnated platinum catalyst prepared by electrodeposition of platinum on a poly[Cu(Salen)] template followed by polymer destruction is described. In addition to the high activity of the thus prepared catalyst in the oxygen reduction reaction surpassing that of both polycrystalline platinum catalyst and the commercial carbon-platinum catalyst (“E-TEK”), it showed remarkable tolerance to the presence of methanol in solution.

Interface modulation of twinned PtFe nanoplates branched 3D architecture for oxygen reduction catalysis

Highly-branched dendritic Pt-based nanocrystals possess great potential in catalyzing the oxygen reduction reaction (ORR), but encounter performance ceiling due to their poor thermal and electrochemical stability. Here, we present a novel PtFe nanodendrites (NDs) branched with two-dimensional (2D) twinned nanoplates rather than conventional 1D nanowires, which breaks the ORR performance ceiling of dendritic catalysts by inducing the unique Pt-skin configuration via rationally thermal treatment. By further hybridizing the Pt-skin PtFe NDs/C with amino-functionalized ionic liquids (ILs), we achieve an unprecedented mass activity of 3.15 A/mg_Pt at 0.9 V versus reversible hydrogen electrode (RHE) in the PtFe-based ORR electrocatalytic system. They also show excellent electrocatalytic durability for ORR with negligible activity decay and no apparent structural change after 20,000 cycles, in sharp contrast to the nanowires branched PtFe NDs counterpart. The remarkable catalytic performance is attributed to a combination of several structural features, including 2D morphology, twin boundary, partially ordered phase and strong coordination with amino group. This work highlights the significance of stabilizing electrocatalytic structures via morphology tuning, which thus enables further surface and interface modification for performance breakthrough in ORR electrocatalysis.

Precious metal nanocrystals for renewable energy electrocatalysis: structural design and controlled synthesis

Electrocatalysis plays a crucial role in the transformation between electrical and chemical energy.

Synthesis of octahedral Pt-Ni-Ir yolk-shell nanoparticles and their catalysis in oxygen reduction and methanol oxidization under both acidic and alkaline conditions

Fuel cells are expected to be one of the most promising alternatives to the increasingly scarce fossil fuels, and Pt is the most commonly used catalyst for anodic and cathodic electrochemical reactions. To realize large-scale commercialization, it is most urgent to improve the efficiency of Pt and reduce the cost. Here, we synthesized an octahedral Pt-Ni-Ir yolk-shell catalyst through stepwise co-deposition (SCD), surface-limited Pt deposition (SLPD) and Ni-coordinating etching (NCE) processes. Experimental studies showed that the catalytic activities of the as-prepared trimetal yolk-shell catalyst were several times higher than that of the commercial Pt/C towards oxygen reduction and methanol oxidization under both acidic and alkaline conditions. This work may be extended to designing other multimetallic functional materials with complex hierarchical nanostructures, which is conducive to greatly enhancing the performance.

Synthesis and characterization of size controlled bimetallic nanosponges

Metallic and bimetallic nanosponges with well-defined size and form have attracted increasing attention due to their unique structural properties and their potential for many applications. In this chapter, the recently developed methods for the synthesis and preparation of metallic and bimetallic nanosponges are presented. These methods can be mainly cataloged in two groups: dealloying-based methods and reduction reaction-based methods. Different topographical reconstruction methods for the investigation of their structural properties are then reviewed briefly. The optical properties of the metallic nanosponges are clearly different from those of the solid counterparts due to the tailored disordered structure. The recent advances in the exploration of the distinct linear and non-linear optical properties of the nanosponges are summarized.

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Ultrathin-Polyaniline-Coated Pt-Ni Alloy Nanooctahedra for the Electrochemical Methanol Oxidation Reaction

Controlling the morphology and composition of nanocatalysts constructed from metals and conductive polymers has attracted attention owing to their great potential for the development of high-efficiency catalysts for various catalytic applications. Herein, a facile synthetic approach for ultrathin-polyaniline-coated Pt-Ni nanooctahedra (Pt-Ni@PANI hybrids) with controllable PANI shell thicknesses is presented. Pt-Ni nanooctahedra/C catalysts enclosed by PANI shells with thicknesses from 0.6 to 2.4 nm were obtained by fine control over the amount of aniline. The various Pt-Ni@PANI hybrids exhibited electrocatalytic activity toward the methanol oxidation reaction that is highly dependent on the thickness of the PANI shell. Pt-Ni@PANI hybrids with the thinnest PANI shells (0.6 nm) showed markedly improved electrocatalytic performance for the methanol oxidation reaction compared with Pt-Ni@PANI hybrids with thicker PANI shells, Pt-Ni nanooctahedra/C, and commercial Pt/C due to synergistic benefits of ultrathin PANI shells and Pt-Ni alloy.

Nanoscale Structure Design for High-Performance Pt-Based ORR Catalysts

Proton-exchange-membrane fuel cells (PEMFCs) are of considerable interest for direct chemical-to-electrical energy conversion and may represent an ultimate solution for mobile power supply. However, PEMFCs today are primarily limited by the sluggish kinetics of the cathodic oxygen reduction reaction (ORR), which requires a significant amount of Pt-based catalyst with a substantial contribution to the overall cost. Hence, promoting the activity and stability of the needed catalyst and minimizing the amount of Pt loaded are central to reducing the cost of PEMFCs for commercial deployment. Considerable efforts have been devoted to improving the catalytic performance of Pt-based ORR catalysts, including the development of various Pt nanostructures with tunable sizes and chemical compositions, controlled shapes with selectively displayed crystallographic surfaces, tailored surface strains, surface doping, geometry engineering, and interface engineering. Herein, a brief introduction of some fundamentals of fuel cells and ORR catalysts with performance metrics is provided, followed by a detailed description of a series of strategies for pushing the limit of high-performance Pt-based catalysts. A brief perspective and new insights on the remaining challenges and future directions of Pt-based ORR catalysts for fuel cells are also presented.

Quantitative investigation of the formation and growth of palladium fractal nanocrystals by liquid-cell transmission electron microscopy

Liquid-cell transmission electron microscopy reveals the early formation stage of fractal nanocrystals and the effects of supersaturation on their growth dynamics.

Atomic Platinum Skin under Synergy of Cobalt for Enhanced Methanol Oxidation Electrocatalysis

To reduce the cost of the catalyst and the consumption of Pt, a facile electrochemical displacement preparation method is proposed, and the nanostructures can be easily controlled by a strong reducing agent and a surfactant. Two distinct Pt-Co spheres, Pt-Co core-shell spheres (CSSs), and Pt-Co hollow alloy spheres (HASs) were successfully synthesized by changing the introduction of N₂. Interestingly, Pt-Co CSSs possess a Pt-rich shell with 7 atomic layer thickness, which promotes the efficient utilization of Pt atoms. Pt-Co HASs have a highly open structure and a single alloy phase. For the methanol oxidation reaction, Pt-Co CSSs and Pt-Co HASs exhibit enhanced catalytic performances. Compared with the commercial Pt/C catalyst, the mass activity of the Pt-Co CSS catalyst is increased by 4 times, and it has better stability. More importantly, the current work opens a door to the batch preparation of Pt-based catalysts and synthesis of shell nanostructures.

Recent advances in electrocatalysts toward the oxygen reduction reaction: the case of PtNi octahedra

Designing highly efficient and durable electrocatalysts for the oxygen reduction reaction (ORR), the key step for the operation of polymer electrolyte membrane fuel cells (PEMFCs), is of a pivotal importance for advancing PEMFC technology. Since the most significant progress has been made on Pt3Ni(111) alloy surfaces, nanoscale PtNi alloy octahedra enclosed by (111) facets have emerged as promising electrocatalysts toward the ORR. However, because their practical uses have been hampered by the cost, sluggish reaction kinetics, and poor durability, recent advances have engendered a wide variety of structure-, size-, and composition-controlled bimetallic PtNi octahedra. Herein, we therefore review the important recent developments of PtNi octahedral electrocatalysts point by point to give an overview of the most promising strategies. Specifically, the present review article focuses on the synthetic methods for the PtNi octahedra, the core-shell and multi-metallic strategies for performance improvement, and their structure-, size-, and composition-control-based ORR activity. By considering the results achieved in this field, a prospect for this alloy nanocatalysts system for future sustainable energy applications is also proposed.

Controlled Synthesis of PtNi Hexapods for Enhanced Oxygen Reduction Reaction

Well-defined PtNi nanocrystals represent one of the most efficient electrocatalysts to boost the oxygen reduction reaction (ORR), especially in the shape of octahedrons, nanoframes, and nanowires. However, the synthesis of complex PtNi nanostructure is still a great challenge. Herein, we report a new class of PtNi hexapods with high activity and stability toward ORR. The hexapods are prepared by selective capping and simultaneous corrosion. By controlling the oxidative etching, PtNi polyhedrons and nanoparticles are obtained, respectively. The intriguing hexapods are composed of six nanopods with an average length of 12.5 nm. Due to their sharp tips and three-dimensional (3D) accessible surfaces, the PtNi hexapods show a high mass activity of 0.85 A mg Pt - 1 at 0.9 V vs. RHE, which are 5.4-fold higher than commercial Pt/C, also outperforming PtNi polyhedrons and PtNi nanoparticles. In addition, the mass activity of PtNi hexapods maintains 92.3% even after 10,000 potential cycles.

Synthesis of germanium-platinum nanoparticles as high-performance catalysts for spray-deposited large-area dye-sensitized solar cells (DSSC) and the hydrogen evolution reaction (HER)

GePt3 and Ge2Pt nanoparticles were synthesized via a solution colloidal method as catalysts for dye-sensitized solar cells (DSSC) and the hydrogen evolution reaction (HER). The shape, size, arrangement, phases and crystalline structures of Ge-Pt nanoparticles were determined, and the ability to be dispersed in nonpolar solvents enabled them to form a catalyst ink with a stable ejection for the spray coating technique. A series of electrochemical analyses confirmed the catalytic properties of Ge-Pt nanoparticles toward the I-/I3- redox reaction system. The DSSC using GePt3 nanoparticles as the counter electrode exhibited excellent power conversion efficiency (PCE) of 8.04% at 0.16 cm2, which was comparable to that of a DSSC using Pt as the counter electrode (8.0%); it also exhibited an average PCE of 7.26% even at a large working area (2 cm2). In addition, the GePt3 catalyst exhibited excellent HER electrocatalytic performance with a large current density and a low Tafel slope, and it could stably operate at a working area of up to 5 cm2 with a low over potential (<0.06 V) to achieve 10 mA cm-2 cathodic current. This study provides fundamental insights into the preparation of germanium-platinum intermetallic compound catalysts at the nanoscale, which can be beneficial for the design and development of clean energy devices.

One-step fabrication of bimetallic PtNi mesoporous nanospheres as an efficient catalyst for the oxygen reduction reaction

The controlled synthesis of Pt-based bimetallic porous nanostructures is highly important for the design of electrocatalysts with high performance. Herein, we report a one-step method for the direct synthesis of well-dispersed bimetallic PtNi mesoporous nanospheres (PtNi MNs) at high yield. Benefitting from the synergistic effect of composition (bimetallic PtNi) and structure (mesoporous and highly open structure), the as-obtained PtNi MNs exhibit superior catalytic activity and stability for the oxygen reduction reaction.

Hierarchical concave layered triangular PtCu alloy nanostructures: rational integration of dendritic nanostructures for efficient formic acid electrooxidation

The rational construction of multi-dimensional layered noble metal nanostructures is a great challenge since noble metals are not layer-structured materials. Herein, we report a one-pot hydrothermal synthetic method for PtCu hierarchical concave layered triangular (HCLT) nanostructures using dl-carnitine, KI, poly(vinylpyrrolidone), CuCl2, and H2PtCl6. The PtCu HCLT nanostructure is comprised of multilayered triangular dendrites. Its layer number is tunable by changing dl-carnitine concentrations, and the concavity/convexity of the PtCu triangle nanostructures is tunable by changing the H2PtCl6/CuCl2 ratio or KI concentrations. Hierarchical trigonal bipyramid nanoframes are also obtained under certain conditions. Because of its advantageous nanostructure and bimetallic synergetic effect, the obtained PtCu HCLT nanostructure exhibits enhanced electrocatalytic activity and prolonged stability to formic acid oxidation compared to commercial Pt black, Pd/C and some other nanostructures.