Soft Surfaces for the Reversible Control of Thin-Film Microstructure and Optical Reflectance

Toward Stretchable Flexible Integrated Sensor Systems

Skin-like flexible sensors hold great potential as the next generation of intelligent electronic devices owing to their broad applications in environmental monitoring, human-machine interfaces, the Internet of Things, and artificial intelligence. Flexible electronics inspired by human skin play a vital role in continuous and real-time health monitoring. This review summarizes recent progress in skin-mountable electronics developed by designing flexible electrodes and substrates into different structures, including serpentine, microcrack, wrinkle, and kirigami. Furthermore, this review briefly discusses advances in wearable integrated sensor systems that mimic the flexibility of human skin, as well as multisensing functions. In the future, innovations in stretchable integrated sensor systems will be crucial to develop next-generation intelligent skin-based sensors for practical applications such as medical diagnosis, treatment, and environment monitoring.

Droplet motion on a wrinkled PDMS surface with a gradient structural length scale shorter than the droplet diameter

Droplet transportation using a wettability gradient surface has attracted much attention owing to applications such as in microfluidic devices. A surface with a spatial structural gradient was prepared through a simple and cost-effective process even though understanding of droplet behavior on the structure was still limited. Here, we report impinging droplet motion on a gradient wrinkled surface. Surfaces were prepared through hard film deposition on soft pre-strained polydimethylsiloxane (PDMS) with a mask installed with a slit to control the amount of deposition, which is related to the wavelength of the wrinkles. Droplets were impinged with varying position with respect to the structure, and the droplet motion was observed in the direction away from the region under the slit. We found an asymmetric contact angle and alternate motion on both sides of the three-phase contact line during the motion according to the gradient of the wrinkle wavelength. These results may help not only to understand the behavior of droplet impingement on a gradient structural surface but also to further develop applications using directional droplet transfer.

Biomimetic and Biologically Compliant Soft Architectures via 3D and 4D Assembly Methods: A Perspective

Recent progress in soft material chemistry and enabling methods of 3D and 4D fabrication-emerging programmable material designs and associated assembly methods for the construction of complex functional structures-is highlighted. The underlying advances in this science allow the creation of soft material architectures with properties and shapes that programmably vary with time. The ability to control composition from the molecular to the macroscale is highlighted-most notably through examples that focus on biomimetic and biologically compliant soft materials. Such advances, when coupled with the ability to program material structure and properties across multiple scales via microfabrication, 3D printing, or other assembly techniques, give rise to responsive (4D) architectures. The challenges and prospects for progress in this emerging field in terms of its capacities for integrating chemistry, form, and function are described in the context of exemplary soft material systems demonstrating important but heretofore difficult-to-realize biomimetic and biologically compliant behaviors.

Reversible Mechanochromisms via Manipulating Surface Wrinkling

Mechanochromic structural-colored materials have promising applications in various domains. In this Letter, we report three types of reversible mechanochromisms in simple material systems by harnessing mechano-responsive wrinkling dynamics including (i) brightness mechanochromism (BM), (ii) hue change mechanochromism (HCM), and (iii) viewable angle mechanochromism (VAM). Upon stretching, the BM device exhibits almost a constant hue but reduces light brightness due to the postbuckling mechanics-controlled deformation, while the HCM device can change the hue from blue to red with almost constant intensity because of the linear elastic mechanics-controlled deformation. The VAM device shows a constant hue because of the thin film interference effect. However, the viewable angles decrease with increasing applied strain owing to the light scattering of wrinkles. All of the mechanochromic behaviors exhibit good reversibility and durability. We clearly elucidated the underlying mechanisms for different mechanochromisms and demonstrated their potential applications in smart displays, stretchable strain sensors, and antipeeping/anticounterfeiting devices.

Understanding the Role of Self-Adhesion in Crumpling Behaviors of Sheet Macromolecules

Understanding the crumpling behavior of two-dimensional (2D) macromolecular sheet materials is of fundamental importance in engineering and technological applications. Among the various properties of these sheets, interfacial adhesion critically contributes to the formation of crumpled structures. Here, we present a coarse-grained molecular dynamics (CG-MD) simulation study to explore the fundamental role of self-adhesion in the crumpling behaviors of macromolecular sheets having varying masses or sizes. By evaluating the potential energy evolution, our results show that the self-adhesion plays a dominant role in the crumpling behavior of the sheets compared to in-plane and out-of-plane stiffnesses. The macromolecular sheets with higher adhesion tend to form a self-folding planar structure at the quasi-equilibrium state of the crumpling and exhibit a lower packing efficiency as evaluated by the fractal dimension of the system. Notably, during the crumpling process, both the radius of gyration R_g and the hydrodynamic radius R_h of the macromolecular sheet can be quantitatively described by the power-law scaling relationships associated with adhesion. The evaluation of the shape descriptors indicates that the overall crumpling behavior of macromolecular sheets can be characterized by three regimes, i.e., the less bent, intermediate, and highly crumpled regimes, dominated by edge-bending, self-adhesion, and further compression, respectively. The internal structural analysis further reveals that the sheet transforms from the initially ordered state to the disordered glassy state upon crumpling, which can be facilitated by greater self-adhesion. Our study provides fundamental insights into the adhesion-dependent structural behavior of macromolecular sheets under crumpling, which is essential for establishing the structure-processing-property relationships for crumpled macromolecular sheets.

Dynamic manipulation of droplets using mechanically tunable microtextured chemical gradients

Materials and strategies applicable to the dynamic transport of microdroplets are relevant to surface fluidics, self-cleaning materials, thermal management systems, and analytical devices. Techniques based on electrowetting, topographic micropatterns, and thermal/chemical gradients have advanced considerably, but dynamic microdroplet transport remains a challenge. This manuscript reports the fabrication of mechano-tunable, microtextured chemical gradients on elastomer films and their use in controlled microdroplet transport. Specifically, discreet mechanical deformations of these films enabled dynamic tuning of the microtextures and thus transport along surface-chemical gradients. The interplay between the driving force of the chemical gradient and the microtopography was characterized, facilitating accurate prediction of the conditions (droplet radius and roughness) which supported transport. In this work, the use of microtextured surface chemical gradients in mechano-adaptive materials with microdroplet manipulation functionality was highlighted.

Photo-Oxidation-Controlled Surface Pattern with Responsive Wrinkled Topography and Fluorescence

Wrinkles and photo-oxidation reactions are widely found in soft materials, which are intimately associated with the failure of materials and structures. It is expected that the photo-oxidation process could also have a positive effect on the material and its surface. Here, we report the photo-oxidation of 2-(4-dietheylaminophenyl)-4,5-bis(4-methoxyphenyl) imidazole (DEA-TAI) into a wrinkled bilayer system to control surface wrinkle and fluorescent patterns, in which a supramolecular polymer network composed of carboxylic acid-containing copolymer (PS-BA-AA; PS=poly(styrene), BA=butyl acrylate; AA=acrylic acid) and DEA-TAI were used as the skin layer. Ultraviolet (UV) irradiation can induce photo-oxidation of the imidazole ring of DEA-TAI to weaken the intermolecular hydrogen bonding between PS-BA-AA and DEA-TAI, resulting in the release of stress in the bilayer system. The wrinkled morphology and fluorescence of the surface can be simultaneously regulated by photo-oxidation of DEA-TAI under UV light, and the resulting wrinkles are extremely sensitive to the pH value, which can be quickly and reversibly erased by NH₃ gas. Smart surfaces with specific hierarchical wrinkles and fluorescence can be achieved by selective irradiation with photomasks, which may find potential applications in smart displays and multi-code information storage.

Spatiotemporal control of calcium carbonate nucleation using mechanical deformations of elastic surfaces

Biological systems generate crystalline materials with properties and morphologies that cannot be duplicated using synthetic procedures. Developing strategies that mimic the control mechanisms found in nature would enhance the range of functional materials available for numerous technological applications. Herein, a biomimetic approach based on the mechano-dynamic chemistry of silicone surfaces was used to control the rate of heterogeneous CaCO3 nucleation. Specifically, stretching the silicone surface redistributed functional groups, tuning interfacial energy and thus the rate of CaCO3 crystal formation, as predicted by classical nucleation rate laws. We extended this procedure using microrelief patterns to program surface strain fields to spatially control the location of nucleation. The strategies presented herein represent a fundamental departure from traditional bottom-up crystal engineering, where surfaces are chemically static, to them being active participants in the nucleation process controlling the outcome both spatially and temporally.

Harnessing Dynamic Wrinkling Surfaces for Smart Displays

Reversible and switchable wrinkling surfaces in response to various external stimuli have extensive potential applications. In this Letter, we prepared the reversible wrinkling on poly(dimethylsiloxane) (PDMS) surfaces, responsive to the solvents, by ultraviolet-ozone (UVO) treatment with/without mechanical prestrain. Based on the solvent-responsive wrinkling, three types of optical transparency dynamics were achieved easily in a single and simple film-substrate system, including (I) completely reversible transparency with controlled relaxation time and isotropic light scattering; (II) completely reversible transparency with anisotropic light scattering and tunable diffusion degree; and (III) incompletely reversible transparency. The reversibility and stability of wrinkles can be controlled by tailoring the solvent type, UVO exposure time, and mechanical prestrain. The underlying mechanisms for the three wrinkling dynamics have been clearly elucidated. The extremely simple material system and the facile but efficient technique pave a novel way for realizing versatile optical dynamics for smart displays.

High-Contrast Optical Modulation from Strain-Induced Nanogaps at 3D Heterogeneous Interfaces

The realization of high-contrast modulation in optically transparent media is of great significance for emerging mechano-responsive smart windows. However, no study has provided fundamental strategies for maximizing light scattering during mechanical deformations. Here, a new type of 3D nanocomposite film consisting of an ultrathin (≈60 nm) Al2O3 nanoshell inserted between the elastomers in a periodic 3D nanonetwork is proposed. Regardless of the stretching direction, numerous light-scattering nanogaps (corresponding to the porosity of up to ≈37.4 vol%) form at the interfaces of Al2O3 and the elastomers under stretching. This results in the gradual modulation of transmission from ≈90% to 16% at visible wavelengths and does not degrade with repeated stretching/releasing over more than 10 000 cycles. The underlying physics is precisely predicted by finite element analysis of the unit cells. As a proof of concept, a mobile-app-enabled smart window device for Internet of Things applications is realized using the proposed 3D nanocomposite with successful expansion to the 3 × 3 in. scale.

Strain-Dependent Nanowrinkle Confinement of Block Copolymers

This paper describes an all-soft, templated assembly of block copolymers (BCPs) with programmable alignment. Using polymeric nanowrinkles as a confining scaffold, poly(styrene)-block-poly(dimethylsiloxane) (PS-b-PDMS) BCPs were assembled to be parallel or perpendicular to the wrinkle orientation by manipulating the substrate strain. Self-consistent field theory modeling revealed that wrinkle curvature and surface affinity govern the BCP structural formation. Furthermore, control of BCP alignment was demonstrated for complex wrinkle geometries, various copolymer molecular weights, and functional wrinkle skin layers. This integration of BCP patterning with flexible 3D architectures offers a promising nanolithography approach for next-generation soft electronics.

Wrinkling of two-dimensional materials: methods, properties and applications

Recently, two-dimensional (2D) materials, including graphene, its derivatives, metal films, MXenes and transition metal dichalcogenides (TMDs), have been widely studied because of their tunable electronic structures and special electrical and optical properties. However, during the fabrication of these 2D materials with atomic thickness, formation of wrinkles or folds is unavoidable to enable their stable existence. Meaningfully, it is found that wrinkled structures simultaneously impose positive changes on the 2D materials. Specifically, the architecture of wrinkled structures in 2D materials additionally induces excellent properties, which are of great importance for their practical applications. In this review, we provide an overview of categories of 2D materials, which contains formation and fabrication methods of wrinkled patterns and relevant mechanisms, as well as the induced mechanical, electrical, thermal and optical properties. Furthermore, these properties are modifiable by controlling the surface topography or even by dynamically stretching the 2D materials. Wrinkling offers a platform for 2D materials to be applied in some promising fields such as field emitters, energy containers and suppliers, field effect transistors, hydrophobic surfaces, sensors for flexible electronics and artificial intelligence. Finally, the opportunities and challenges of wrinkled 2D materials in the near future are discussed.

Extremely elastic and conductive N-doped graphene sponge for monitoring human motions

Due to the extraordinary properties of great elasticity, ultralow density, and good electrical conduction, macroporous graphene bulk materials are the promising candidate as the sensing materials for flexible electronics. Although a large number of progresses have been made, the piezoresistive effect of graphene does not completely meet requirements for various applications yet. Herein, the nitrogen-doped graphene sponge (NGS) material with well-ordered and uniform macroscopic porous structure in long range has been developed by a simple and low-cost strategy by combining hydrothermal and thermal annealing processes. The resulting NGS possesses superior properties of a low density, large elasticity with 80% of the reversible compressibility and outstanding linear elastic region (up to 30%-40%), favorable structural stability, good electrical conductivity (1.4 S m-1), as well as the outstanding sensing performances of a fine sensitivity (1.33 kP-1), low detection limit (2% strain), excellent linear sensing range (nearly 20%), long term stability (3000 cycles), and fast response (72.4 ms). Based on these prominent performances of NGS, a new type of piezoresistive sensor is fabricated, which can successfully detect the human motions from subtle deformations, including the finger bending with the bending degree of approximately 30° and the tiny pulse perturbation of the wrist joint.

Reversible Surface Dual-Pattern with Simultaneously Dynamic Wrinkled Topography and Fluorescence

The reversible surface patterns with fluorescence and topography can possibly enable information recording and reading and provide an important alternative to realize the higher information security. We demonstrated a reversible dual-pattern with simultaneously responsive fluorescence and topography using an anthracene (AN) and naphthalene diimide (NDI) containing copolymer (PAN-NDI-BA) as the skin layer, in which the reversible photodimerization of AN can simultaneously control the cross-linking and CT interaction between AN and NDI. Upon irradiation with UV light and thermal treatment, the resulting pattern assumes a reversible change between smooth and wrinkled states, and its fluorescence changes reversibly from red to white to blue-green. The smart surfaces with dynamic hierarchical wrinkles and fluorescence were achieved by selective irradiation with photomasks and can be employed for potential applications in smart displays and anticounterfeiting.

Near-infrared light-responsive dynamic wrinkle patterns

Dynamic micro/nanopatterns provide an effective approach for on-demand tuning of surface properties to realize a smart surface. We report a simple yet versatile strategy for the fabrication of near-infrared (NIR) light-responsive dynamic wrinkles by using a carbon nanotube (CNT)-containing poly(dimethylsiloxane) (PDMS) elastomer as the substrate for the bilayer systems, with various functional polymers serving as the top stiff layers. The high photon-to-thermal energy conversion of CNT leads to the NIR-controlled thermal expansion of the elastic CNT-PDMS substrate, resulting in dynamic regulation of the applied strain (ε) of the bilayer system by the NIR on/off cycle to obtain a reversible wrinkle pattern. The switchable surface topological structures can transfer between the wrinkled state and the wrinkle-free state within tens of seconds via NIR irradiation. As a proof-of-concept application, this type of NIR-driven dynamic wrinkle pattern was used in smart displays, dynamic gratings, and light control electronics.

Metamaterial, plasmonic and nanophotonic devices

The field of metamaterials has opened landscapes of possibilities in basic science, and a paradigm shift in the way we think about and design emergent material properties. In many scenarios, metamaterial concepts have helped overcome long-held scientific challenges, such as the absence of optical magnetism and the limits imposed by diffraction in optical imaging. As the potential of metamaterials, as well as their limitations, become clearer, these advances in basic science have started to make an impact on several applications in different areas, with far-reaching implications for many scientific and engineering fields. At optical frequencies, the alliance of metamaterials with the fields of plasmonics and nanophotonics can further advance the possibility of controlling light propagation, radiation, localization and scattering in unprecedented ways. In this review article, we discuss the recent progress in the field of metamaterials, with particular focus on how fundamental advances in this field are enabling a new generation of metamaterial, plasmonic and nanophotonic devices. Relevant examples include optical nanocircuits and nanoantennas, invisibility cloaks, superscatterers and superabsorbers, metasurfaces for wavefront shaping and wave-based analog computing, as well as active, nonreciprocal and topological devices. Throughout the paper, we highlight the fundamental limitations and practical challenges associated with the realization of advanced functionalities, and we suggest potential directions to go beyond these limits. Over the next few years, as new scientific breakthroughs are translated into technological advances, the fields of metamaterials, plasmonics and nanophotonics are expected to have a broad impact on a variety of applications in areas of scientific, industrial and societal significance.

Stretchable Substrates for the Assembly of Polymeric Microstructures

The directed assembly of micro-/nanoscale objects relies on physical or chemical processes to generate structures that are not possible via self-assembly alone. A relatively unexplored strategy in directed assembly is the "active" manipulation of building blocks through deformations of elastomeric substrates. This manuscript reports a method which uses macroscopic mechanical deformations of chemically modified silicone films to realize the rational assembly of microscopic polymer structures. Specifically, polystyrene microparticles are deposited onto polydimethylsiloxane substrates using microcontact-printing where, through a process that involved stretching/relaxing the substrates and bonding of the particles, they are elaborated into microstructures of various sizes, shapes, symmetries, periodicities, and functionalities. The resulting polymeric microstructures can be released and redeposited onto planar/nonplanar surfaces. When building blocks with different properties (e.g., those with fluorescent and catalytic properties) are used, it is possible to fabricate structures with heterogeneous functionality. This method can be extended to the assembly of numerous micro-/nanoscale building blocks (e.g., colloidal organic/inorganic materials) with rational control over the size, shape, and functionality of the product. As a strategy, the use of substrate deformations to enable the micromanipulation and fabrication of a potentially diverse set of assemblies represents a powerful tool useful to, for example, nanotechnology and micromanufacturing.

Tailoring the Orientation and Periodicity of Wrinkles Using Ion-Beam Bombardment

The present study demonstrates that surface reformation in polydimethylsiloxane can be controlled using ion-beam (IB) irradiation. This can be done by simply varying the IB incidence angle and requires no change in the energy source. By controlling the incidence angle of IB irradiation, we were able to continuously control the pattern of the wrinkle structure, that is, a randomly formed pattern or an anisotropic one. Moreover, the directional characteristics of the wrinkle pattern control the alignment of liquid crystal molecules. This control is a function of the incidence angle of the IB. These simple methods can provide considerable flexibility in the fabrication of wrinkle structures.