Epitaxial Growth of Ultrathin Highly Crystalline Pt-Ni Nanostructure on a Metal Carbide Template for Efficient Oxygen Reduction Reaction

Gas-Solid Reaction Synthesis and Electrocatalytic Oxygen Reduction of Pt-Skin L10-PtFe/C

Compared to Pt/C, the atomic ordered Pt-based intermetallic compounds can deliver higher efficiency and reliable stability, and they are considered one of the ideal cathode catalysts for the next generation of fuel cells. This work proposed a simple ferrocene atmosphere annealing method to improve commercial Pt/C and convert Pt to L10-PtFe. After further acid etching treatment, the obtained carbon-supported Pt-skin L10-PtFe (Pt-skin L10-PtFe/C) with superfine particle size (∼3.3 nm) not only was highly dispersed on the carbon but possesses a thin Pt skin, like the armor of L10-PtFe. As excepted, the ORR activity of Pt-skin L10-PtFe/C (0.375 A mg-1; 0.921 mA cm-2) is far better than that of commercial Pt/C (0.121 A mg-1; 0.260 mA cm-2), and its stability is also greatly improved. Our proposed gas-solid reaction is straightforward and has great potential in producing Pt-based intermetallic catalysts on a large scale.

Highly Crystalline Iridium-Nickel Nanocages with Subnanopores for Acidic Bifunctional Water Splitting Electrolysis

Developing efficient bifunctional materials is highly desirable for overall proton membrane water splitting. However, the design of iridium materials with high overall acidic water splitting activity and durability, as well as an in-depth understanding of the catalytic mechanism, is challenging. Herein, we successfully developed subnanoporous Ir3Ni ultrathin nanocages with high crystallinity as bifunctional materials for acidic water splitting. The subnanoporous shell enables Ir3Ni NCs optimized exposure of active sites. Importantly, the nickel incorporation contributes to the favorable thermodynamics of the electrocatalysis of the OER after surface reconstruction and optimized hydrogen adsorption free energy in HER electrocatalysis, which induce enhanced intrinsic activity of the acidic oxygen evolution reaction (OER) and hydrogen evolution reaction (HER). Together, the Ir3Ni nanocages achieve 3.72 A/mgIr(η=350 mV) and 4.47 A/mgIr(η=40 mV) OER and HER mass activity, which are 18.8 times and 3.3 times higher than that of commercial IrO2 and Pt, respectively. In addition, their highly crystalline identity ensures a robust nanostructure, enabling good catalytic durability during the oxygen evolution reaction after surface oxidation. This work provides a new revenue toward the structural design and insightful understanding of metal alloy catalytic mechanisms for the bifunctional acidic water splitting electrocatalysis.

Epitaxial Ultrathin Pt Atomic Layers on CrN Nanoparticle Catalysts

The construction of platinum (Pt) atomic layers is an effective strategy to improve the utilization efficiency of Pt atoms in electrocatalysis, thus is important for reducing the capital costs of a wide range of energy storage and conversion devices. However, the substrates used to grow Pt atomic layers are largely limited to noble metals and their alloys, which is not conducive to reducing catalyst costs. Herein, low-cost chromium nitride (CrN) is utilized as a support for the loading of epitaxial ultrathin Pt atomic layers via a simple thermal ammonolysis method. Owing to the strong anchoring and electronic regulation of Pt atomic layers by CrN, the obtained Pt atomic layers catalyst (containing electron-deficient Pt sites) exhibits excellent activity and endurance for the formic acid oxidation reaction, with a mass activity of 5.17 A mgPt -1 that is 13.6 times higher than that of commercial Pt/C catalyst. This novel strategy demonstrates that CrN can replace noble metals as a low-cost substrate for constructing Pt atomic layers catalysts.

Anchoring a Pt-based alloy on oxygen-vacancy-defected MXene nanosheets for efficient hydrogen evolution reaction and oxygen reduction reaction

Rational design and controllable synthesis of Pt-based materials with intimate interfacial contact open up the possibility for boosting the performance of the ORR (oxygen reduction reaction) and HER (hydrogen evolution reaction). However, it is still challenging to prevent the oxidation of Pt during the formation of alloys and to clarify the interfacial synergistic effects on the catalytic performance between Pt alloys and the dispersed substrate. Herein, the wet chemical stripping and intercalation methods were employed to synthesize a two-dimensional (2D) MXene with abundant defect sites, which can anchor Pt3Co/Pt3Ni nanoparticles and prevent the oxidation of Pt during the process of atomic rearrangement at high temperatures. The obtained Pt3Co/MXene and Pt3Ni/MXene displayed different phase compositions and alloying degrees on adjusting the annealing temperature. Electrochemical test results showed that the optimized HER and ORR electrocatalytic activities occurred at 700 °C. Compared with Pt3Ni/MXene-700, Pt3Co/MXene-700 exhibited an HER overpotential of 1.3 mV at a current density of 10 mA cm-2, and a Tafel slope of 27.11 mV dec-1 in 0.1 M HClO4 solution. Furthermore, Pt3Co/MXene-700 exhibited an ORR half-wave potential of 0.897 V, and a mass activity of 241.1 mA mg-1Pt in 0.1 M HClO4 solution. This can be attributed to the formation of intermetallic compounds in Pt3Co/MXene. The electronic structure analysis showed that the enhanced performance could be assigned to the electron-capturing capability of the MXene, less oxidation of Pt and synergistic interactions between the Pt alloy and the MXene substrate. These findings provide a new strategy for the synthesis of highly active HER/ORR catalysts and broaden the way for the design of MXene-based catalysts.

Terrace-Rich Ultrathin PtCu Surface on Earth-Abundant Metal for Oxygen Reduction Reaction

The activity and stability of the platinum electrode toward the oxygen reduction reaction are size-dependent. Although small nanoparticles have high Pt utilization, the undercoordinated Pt sites on their surface are assumed to have too strong oxygen binding strength, thus often leading to compromised activity and surface instability. Herein, we report an extended nanostructured PtCu ultrathin surface to reduce the number of low-coordination sites without sacrificing the electrochemical active surface area (ECSA). The surface shows (111)-oriented characteristics, as proven by electrochemical probe reactions and spectroscopies. The PtCu surface brings over an order of magnitude increase in specific activity relative to commercial Pt/C and nearly 4-fold enhancement in ECSA compared to traditional thin films. Moreover, due to the weak absorption of air impurities (e.g., SO2, NO, CO) on highly coordinated sites, the catalyst displays enhanced contaminant tolerance compared with nanoparticulate Pt/C. This work promises a broad screening of extended nanostructured surface catalysts for electrochemical conversions.

Morphological and Coordination Modulations in Iridium Electrocatalyst for Robust and Stable Acidic OER Catalysis

Proton exchange membrane water splitting (PEMWS) technology has high-level current density, high operating pressure, small electrolyzer-size, integrity, flexibility, and has good adaptability to the volatility of wind power and photovoltaics, but the development of both active and high stability of the anode electrocatalyst in acidic environment is still a huge challenge, which seriously hinders the promotion and application of PEMWS. In recent years, researchers have made tremendous attempts in the development of high-quality active anode electrocatalyst, and we summarize some of the research progress made by our group in the design and synthesis of PEMWS anode electrocatalysts with different nanostructures, and makes full use of electrocatalytic activity points to increase the inherent activity of Iridium (Ir) sites, and provides optimization strategies for the long-term non-decay of catalysts under high anode potential in acidic environments. At this stage, these research advances are expected to facilitate the research and technological progress of PEMWS, and providing some research ideas and references for future research on efficient and inexpensive PEMWS anode electrocatalysts.

Carbon-Supported High-Loading Sub-4 nm PtCo Alloy Electrocatalysts for Superior Oxygen Reduction Reaction

Increasing the loading density of nanoparticles on carbon support is essential for making Pt-alloy/C catalysts practical in H2-air fuel cells. The challenge lies in increasing the loading while suppressing the sintering of Pt-alloy nanoparticles. This work presents a 40% Pt-weighted sub-4 nm PtCo/C alloy catalyst via a simple incipient wetness impregnation method. By carefully optimizing the synthetic conditions such as Pt/Co ratios, calcination temperature, and time, the size of supported PtCo alloy nanoparticles is successfully controlled below 4 nm, and a high electrochemical surface area of 93.8 m2/g is achieved, which is 3.4 times that of commercial PtCo/C-TKK catalysts. Demonstrated by electrochemical oxygen reduction reactions, PtCo/C alloy catalysts present an enhanced mass activity of 0.465 A/mg at 0.9 V vs. RHE, which is 2.0 times that of the PtCo/C-TKK catalyst. Therefore, the developed PtCo/C alloy catalyst has the potential to be a highly practical catalyst for H2-air fuel cells.

Manipulating morphology and composition in colloidal heterometallic nanopods and nanodendrites

Branched Pt nanoparticles represent an exciting class of nanomaterials with high surface areas suitable for applications in electrocatalysis. Introducing a second metal can enhance performance and reduce cost. External factors such as capping agents and temperature have been used to offer insights into nanopod formation and to encourage their kinetic evolution. More recently, nanodendrites have been reported, though synthesis has generally been empirical; making controlled variation of morphology while maintaining bimetallic composition an elusive target. We report the combination of Pt with Fe under a range of conditions, yielding individually bimetallic nanoparticles whose construction sheds new light on nanopod and/or nanodendrite formation. Fine control of metal precursor reduction through modulating capping agents, reagents, and temperature initially directs nanopod synthesis. Morphology control is retained while composition is then varied from Pt-rich to Pt-poor. Additionally, conditions are identified that promote the collision-based branching of nanopod arms. This allows synthesis to be redirected for the selective growth of compositionally controlled nanodendrites in predictable fashion.

Engineering Structurally Ordered High-Entropy Intermetallic Nanoparticles with High-Activity Facets for Oxygen Reduction in Practical Fuel Cells

High-entropy solid-solution alloys have generated significant interest in energy conversion technologies. However, structurally ordered high-entropy intermetallic (HEI) nanoparticles (NPs) have been rarely reported in electrocatalysis applications. Here, we demonstrate structurally ordered PtIrFeCoCu HEI (PIFCC-HEI) NPs with extremely superior performance for both oxygen reduction reaction (ORR) and H₂/O₂ fuel cells. The PIFCC-HEI NPs show an average diameter of 6 nm. Atomic structural characterizations including atomic-resolution energy-dispersive spectroscopy (EDS) mapping technology confirm the ordered intermetallic structure of PIFCC-HEI NPs. As an electrocatalyst for ORR, the PIFCC-HEI/C achieves an ultrahigh mass activity of 7.14 A mg_{noble metals}^-1 at 0.85 V and extraordinary durability over 60 000 potential cycles. Moreover, the fuel cell assembled with PIFCC-HEI/C as the cathode delivers an ultrahigh peak power density of 1.73 W cm^-2 at a back pressure of 1.0 bar and almost no working voltage decay after 80 h operation, certifying the top-level performance among reported fuel cells. Theoretical calculations combined with experimental results reveal that the superior performance of PIFCC-HEI/C for ORR and fuel cells is attributed to its ultrahigh-activity facets. Especially, the (001) facet affords the lowest activation barriers for the rate-limiting step, the optimal downshift of the d-band center, and more efficient regulation of electron structures for ORR. This work not only opens up a new avenue for the fabrication of high-activity facets in the catalysts but also highlights structurally ordered HEI NPs as sufficiently effective catalysts in practical fuel cells and other potential energy-related applications.

The enhancement in the performance of ultra-small core-shell Au@AuPt nanoparticles toward HER and ORR by surface engineering

In this work, ultra-small core-shell (USCS) Au_38.4@Au_4.1Pt_57.5 nanoparticles (NPs) with an optimal Pt-to-Au ratio were successfully prepared by the optimal etching treatment of USCS Au@AuPt NPs by Fe(III) ions to remove some exposed Au atoms on their outermost surfaces. The as-prepared USCS Au_38.4@Au_4.1Pt_57.5 NPs with Fe(III)-etching treatment for 2 h loaded on carbon black as catalysts (USCS^2h Au_38.4@Au_4.1Pt_57.5-NP/C catalysts) exhibit superior electrocatalytic activity and durability for both the hydrogen evolution reaction (HER) and oxygen reduction reaction (ORR) in acidic media. For instance, the overpotential of USCS^2h Au_38.4@Au_4.1Pt_57.5-NP/C catalysts toward the HER is 13 mV at a current density of -10 mA cm^-2 (η₁₀ = 13 mV), which is much better than that of commercial Pt/C catalysts (η₁₀ = 31 mV). Moreover, their mass activity (63.8 A mg_Pt^-1) is about 16.4 times larger than that of commercial Pt/C catalysts (3.9 A mg_Pt^-1). In addition, they also present better long-term stability. Furthermore, they also show an improved activity toward the ORR in terms of the half-wave potential (E_1/2) (0.89 V vs. RHE), which is more positive by about 38 mV than commercial Pt/C catalysts (0.852 V). In addition, they also show a higher kinetic current density (14.22 mA cm^-2 at 0.85 V) and better long-term durability. This etching-treatment strategy can be extended to further improve the catalytic performance of ultra-small Au-based bimetallic or multi-metallic NPs by surface engineering.

Ultra-Small Nanoparticles of Pd-Pt-Ni Alloy Octahedra with High Lattice Strain for Efficient Oxygen Reduction Reaction

The design and synthesis of ultra-small-sized Pt-based catalyst with specific effects for enhancing the oxygen reduction reaction (ORR) is an effective way to improve the utilization of Pt. Herein, Pt-Pd-Ni octahedra nanoparticles characterized by the ultra-small size of 4.71 nm were synthesized by a Pd seed-inducing-growth route. Initially, Pd nanocubes were synthesized under solvothermal conditions; subsequently, Pt-Ni was deposited in the Pd seed solution. The Pd seeds were oxidized into Pd2+ and combined with Pt2+ and Ni2+ in the solution and finally formed the ternary alloy small-sized octahedra. In the synthesis process of the ultra-small Pt-Pd-Ni octahedra, Pd nanocube seed played an important role. In addition, the size of the Pt-Pd-Ni octahedra could be regulated by adjusting the concentration rate of Pt-Ni. The ultra-small Pt-Pd-Ni octahedra formation by depositing Pt-Ni with a feeding ratio of 2:1 showed good ORR activity, and the high half-wave potential was 0.933 V. In addition, the Pt-Pd-Ni octahedra showed an enhanced mass activity of 0.93 A mg−1 Pt+Pd in ORR, which was 5.81 times higher than commercial Pt/C. The theoretical calculation shows that compared to Pt/C, the small-sized ternary alloy octahedra had an obvious contraction strain effect (contraction rate: 3.49%). The alloying effect affected the d-band center of the Pt negative shift. In the four-electron reaction, Pt-Pd-Ni ultra-small octahedra exhibited the lowest overpotential, resulting in the adsorption performance to become optimized. Therefore, the Pd seed-inducing-growth route provides a new idea for exploring the synthesis of small-sized nanoparticle catalysts.