Amorphous Carbon Films for Electronic Applications

Scalable Fabrication of Freestanding Jammed Nanoparticle Films via Pickering Emulsion-Mediated Interfacial Assembly

Freestanding networked nanoparticle (NP) films hold substantial potential due to their high surface areas and customizable porosities. However, NPs with high surface energies and heterogeneous sizes or shapes present considerable challenges as they tend to aggregate, compromising their structural integrities. In this study, we report the scalable fabrication of ultrathin, bicontinuous, and densely packed carbon NP films via Pickering emulsion-mediated interfacial assembly. This method enables the efficient transfer of closely packed NP networks from emulsions to air-water interface and ultimately to diverse substrates, which provides broad versatility for tailored applications. Utilizing the jamming structures of NPs at the fluid interface, we achieve precise control over film size with homogeneous thickness while minimizing material waste and facilitating recyclability. Notably, the films can be smoothly transferred to micropatterned, stretchable, and complex three-dimensional substrates, enabling the realization of robust conformal coatings. The resulting films exhibit high structural stability and flexibility, demonstrating significant potential for the design of stretchable and flexible devices.

Ethanol-induced ammonium polyphosphate-silver gel paint: breaking the trade-off between conductivity, flame retardancy and adhesion in single-layer functional coatings

Electrical fires pose significant threats to the lives and property safety of people. Although utilizing coatings to impart conductivity and flame retardancy to materials is convenient and reliable, traditional layer-by-layer preparation methods have the limitations of cost, convenience and scalability. Therefore, a single-layer coating that simultaneously imparts excellent conductivity and flame retardancy to materials presents broader application prospects. And good adhesion of the coating is another essential aspect. However, the trade-off between conductivity, flame retardancy, and adhesion creates huge challenges in the development of such coatings. Here, we report an ethanol-induced ammonium polyphosphate-silver (APP-Ag) gel paint to completely address the above issues. High molecular weight APP served as both a flame retardant and an adhesive, while the coordinating action of phosphate groups ensured the effective dispersion of nanosilver, and the nitrogen-containing carbon layer formed from triethanolamine and ascorbic acid at high temperature significantly enhanced the conductivity of the coating by connecting the silver nanoparticles. The coated materials could exhibit an electrical conductivity of over 200 S m-1, with the limiting oxygen index (LOI) exceeding 60%. Meanwhile, the peak heat release rate (PHRR) and total heat release (THR) decreased by more than 30% compared to those of the untreated materials. Additionally, we utilized this gel paint to fabricate electric heating fabrics, motion sensors, and fire alarm devices. Finally, we have thoroughly explored the potential mechanisms of conductivity, flame retardancy, and adhesion of the gel coatings.

Ballistic-Aggregated Carbon Nanofoam in Target-Side of Pulsed Laser Deposition for Energy Storage Applications

In pulsed laser deposition, along the traditionally exploited deposition on the front-side of the plasma-plume, a coating forms on the surface of the target as well. For reproducibility, this residue is usually cleaned and discarded. Here we instead investigate the target-side coated materials and employ them as a binder-free supercapacitor electrode. The ballistic-aggregated, target-side nanofoam is compact and features a larger fraction of sp2-carbon, higher nitrogen content with higher graphitic-N and lower oxygen content with fewer COOH groups than that of diffusive-aggregated conventional nanofoams. They are highly hydrogenated graphite-like amorphous carbon and superhydrophilic. The resulting symmetric micro-supercapacitor delivers higher volumetric capacitance of 522 mF/cm3 at 100 mV/s and 104 % retention after 10000 charge-discharge cycles over conventional nanofoam (215 mF/cm3 and 85 % retention) with an areal capacitance of 134 μF/cm2 at 120 Hz and ultrafast frequency response. Utilizing the normally discarded target-side material can therefore enable high performing devices while reducing waste, cost and energy input per usable product, leading towards a greater sustainability of nanomaterials synthesis and deposition techniques.

Spectroscopic Signatures of Ultra-Thin Amorphous Carbon with the Tuned Disorder Directly Grown on a Dielectric Substrate

The reduced structural complexity of atomically thin amorphous carbons makes it suitable for semiconductor technology. Inherent challenges arise from transfer processes subsequent to growth on metallic substrates, posing significant challenges to the accurate characterization of amorphous materials, thereby compromising the reliability of spectroscopic analysis. Here this work presents a novel approach: direct growth of ultra-thin amorphous carbon with tuned disorder on a dielectric substrate (SiO2/Si) using photochemical reaction and thermal annealing process with a solid precursor. This work characterizes the amorphous carbon films' disorder using spectroscopic techniques, such as X-ray photoelectron spectroscopy, Electron energy loss spectroscopy, and Raman spectroscopy, which offer greater convenience compared to microscopy-based studies. This method, rooted in comprehensive spectroscopic characterization, elucidates characteristic signatures inherent to the amorphous carbon films. These findings reveal that Raman spectroscopy is particularly effective in identifying the amorphous phase of atomically-thin carbon. Additionally, I-V characterization and high-frequency dielectric measurements showcase the potential application of directly grown amorphous carbon films in the semiconductor industry, where nanometer-level thin conductors and dielectrics are commonly utilized. This transfer-free characterization method provides a useful tool to find the correlation between atomic structure and electrical/optical properties, giving valuable insights into comprehensive crystallographic fundamental research.

Corrosion-Resistant Ultrathin Cu Film Deposited on N-Doped Amorphous Carbon Film Substrate and Its Use for Crumpleable Circuit Board

Copper (Cu) is widely used as an industrial electrode due to its high electrical conductivity, mechanical properties, and cost-effectiveness. However, Cu is susceptible to corrosion, which degrades device performance over time. Although various methods (alloying, physical passivation, surface treatment, etc.) are introduced to address the corrosion issue, they can cause decreased conductivity or vertical insulation. Here, using the nitrogen-doped amorphous carbon (a-C:N) thin film is proposed as a substrate on which Cu is directly deposited. This simple method significantly inhibits corrosion of ultrathin Cu (<20 nm) films in humid conditions, enabling the fabrication of ultrathin electronic circuit boards without corrosion under ambient conditions. This study investigates the origin of corrosion resistance through comprehensive microscopic/spectroscopic characterizations and density-functional theory (DFT) calculations: i) diffusion of Cu atoms into the a-C:N driven by stable C-Cu-N bond formation, ii) diffusion of N atoms from the a-C:N to the Cu layer heading the top surface, which is the thermodynamically preferred location for N, and iii) the doped N atoms in Cu layer suppress the inclusion of O into the Cu lattice. By leveraging the ultrathinness and deformability of the circuit board, a transparent electrode and a crumpleable LED lighting device are demonstrated.

C60 Fullerene-Reinforced Silicon Oxycarbide Composite Fiber Mats: Performance as Li-Ion Battery Electrodes

Precursor-derived silicon oxycarbide (SiOC) has emerged as a potential high-capacity anode material for rechargeable Li-ion batteries. The polymer processing and pyrolysis route, a hallmark of polymer-derived ceramics, allows chemical interfacing with a variety of nanoprecursors and nanofiller phases to produce composites with low-dimensional structures such as fibers and coatings not readily attained in traditional sintered ceramics. Here, buckminsterfullerene or C60 was introduced as a filler phase in a hybrid precursor of 1,3,5,7-tetramethyl-1,3,5,7-tetravinyl-cyclotetrasiloxane (TTCS) along with polyvinylpyrrolidone or PVP as a spinning agent to fabricate electrospun fiber mats, which upon a high-heat treatment transformed to a C60-reinforced SiOC ceramic composite. Tested as the self-supporting working electrode in a Li-ion half-cell, C60-reinforced fiber mats show a much-improved reversible capacity (825 mA h g-1), nearly 100% Coulombic efficiency, and superior rate capability with low-capacity decay at high currents (only 25.5% decay at 800 mA g-1) compared to neat C60 and neat carbonized fiber electrodes.

Experimental observation and characterization of amorphous carbon generated in graphene on gold nanoparticles

The interaction of graphene with gold nanoparticles is investigated using transmission electron microscopy. We observe gold-nanoparticle-mediated etching of graphene flakes, often leading to hole formation. Further, using a combination of high-angle annular dark field imaging and electron energy loss spectroscopy, we highlight that the catalytic effects of gold nanoparticles on graphene lead to the formation of amorphous carbon layers. From the extracted diffractograms, we observe regions with diffraction halos as well as some regions with a weak tetrahedral motif. Using independently performed Raman measurements, we confirm the presence of tetrahedral amorphous carbon as well as mixed graphitic-amorphous regions. For the amorphous carbon regions with mixed sp2-sp3 states, the Raman G peak is red-shifted to 1564 cm-1 and an I D/I G ratio of 0.63 indicates less than 20% sp3 content. For the tetrahedral amorphous carbon regions, we observe that the Raman G peak is at 1580 cm-1, close to that of monolayer graphene. However, there is no Raman D peak, i.e., I D/I G = 0, which indicates close to 100% sp3 content. The translation of the Raman G peak location and the I D/I G ratios is on par with the amorphization trajectory analysis of Ferrari and Robertson (Phys. Rev. B: Condens. Matter Mater. Phys., 2000, 61, 14095) and validates the conversion route of graphite to amorphous carbon to tetrahedral amorphous carbon. The presented method provides a promising pathway for creating defect-induced amorphous carbon at room temperature, which has a broader impact on the electronics and semiconductor industries.

Super-Stretchable and High-Energy Micro-Pseudocapacitors Based on MXene Embedded Ag Nanoparticles

The advancement of aqueous micro-supercapacitors offers an enticing prospect for a broad spectrum of applications, spanning from wearable electronics to micro-robotics and sensors. Unfortunately, conventional micro-supercapacitors are characterized by low capacity and slopy voltage profiles, limiting their energy density capabilities. To enhance the performance of these devices, the use of 2D MXene-based compounds has recently been proposed. Apart from their capacitive contributions, these structures can be loaded with redox-active nanowires which increase their energy density and stabilize their operation voltage. However, introducing rigid nanowires into MXene films typically leads to a significant decline in their mechanical properties, particularly in terms of flexibility. To overcome this issue, super stretchable micro-pseudocapacitor electrodes composed of MXene nanosheets and in situ reconstructed Ag nanoparticles (Ag-NP-MXene) are herein demonstrated, delivering high energy density, stable operation voltage of ≈1 V, and fast charging capabilities. Careful experimental analysis and theoretical simulations of the charging mechanism of the Ag-NP-MXene electrodes reveal a dual nature charge storage mechanism involving ad(de)sorption of ions and conversion reaction of Ag nanoparticles. The superior mechanical properties of synthesized films obtained through in situ construction of Ag-NP-MXene structure show an ultra stretchability, allowing the devices to provide stable voltage and energy output even at 100% elongation.

Fabrication of Large-Area Metal-on-Carbon Catalytic Condensers for Programmable Catalysis

Catalytic condensers stabilize charge on either side of a high-k dielectric film to modulate the electronic states of a catalytic layer for the electronic control of surface reactions. Here, carbon sputtering provided for fast, large-scale fabrication of metal-carbon catalytic condensers required for industrial application. Carbon films were sputtered on HfO2 dielectric/p-type Si with different thicknesses (1, 3, 6, and 10 nm), and the enhancement of conductance and capacitance of carbon films was observed upon increasing the carbon thickness following thermal treatment at 400 °C. After Pt deposition on the carbon films, the Pt catalytic condenser exhibited a high capacitance of ∼210 nF/cm2 that was maintained at a frequency ∼1000 Hz, satisfying the requirement for a dynamic catalyst to implement catalytic resonance. Temperature-programmed desorption of carbon monoxide yielded CO desorption peaks that shifted in temperature with the varying potential applied to the condenser (-6 or +6 V), indicating a shift in the binding energy of carbon monoxide on the Pt condenser surface. A substantial increase in capacitance (∼2000 nF/cm2) of the Pt-on-carbon devices was observed at elevated temperatures of 400 °C that can modulate ∼10% of charge per metal atom when 10 V potential was applied. A large catalytic condenser of 42 cm2 area Pt/C/HfO2/Si exhibited a high capacitance of 9393 nF with a low leakage current/capacitive current ratio (<0.1), demonstrating the practicality and versatility of the facile, large-scale fabrication method for metal-carbon catalytic condensers.