Coal-Based Carbon Nanomaterials: En Route to Clean Coal Conversion toward Net Zero CO2

Hydrothermal synthesis of high crystallinity ZSM-5 zeolite from coal gasification coarse slag and mother liquor circulation for efficient coal chemical wastewater purification

A hydrothermal synthesis method was developed to produce high crystallinity ZSM-5 zeolite using coal gasification coarse slag (CGCS) as the raw material. Instead of the expensive NaOH(s.), Na2SiO3(s.) was utilized to activate, depolymerize, and recombine Si and Al elements in the CGCS. The mother liquor circulation technology was employed to recover and reuse raw materials and residual reagents (Na2SiO3(aq.) and TPABr), reducing waste emissions and enhancing resource utilization efficiency. The synthesized ZSM-5 had a specific surface area of 455.675 m2 g-1, pore volume of 0.284 cm3 g-1, and pore diameter of 2.496 nm. The influence of various factors on the morphology and crystallinity of ZSM-5 was investigated, resulting in the production of ZSM-5 with higher specific surface area and pore volume. Adsorption experiments showed that WU-ZSM-5 exhibited a removal efficiency of 85% for ammonia nitrogen (NH4+-N(aq.)), validating its effectiveness in coal chemical wastewater purification. The mother liquor recycling technology enabled zero-emission utilization of solid waste resources and improved the utilization rate of alkali and template to 90%. These results demonstrate the potential application of the developed method in the efficient treatment of coal chemical wastewater.

Replacement of Concrete Aggregates with Coal-Derived Flash Graphene

Each year, the growth of cities across developing economies in Asia, Africa, and Latin America drives demand for concrete to house and serve their burgeoning populations. Since 1950, the number of people living in urban areas has quadrupled to 4.2 billion, with another predicted 2.5 billion expected to join them in the next three decades. The largest component of concrete by volume is aggregates, such as sand and rocks, with sand as the most mined material in the world. However, the extraction rate of sand currently exceeds its natural replenishment rate, meaning that a global concrete-suitable sand shortage is extremely likely. As such, replacements for fine aggregates, such as sand, are in demand. Here, flash Joule heating (FJH) is used to convert coal-derived metallurgical coke (MC) into flash graphene aggregate (FGA), a blend of MC-derived flash graphene (MCFG), which mimics a natural aggregate (NA) in size. While graphene and graphene oxide have previously been used as reinforcing additives to concrete, in this contribution, FGA is used as a total aggregate replacement for NA, resulting in 25% lighter concrete with increases in toughness, peak strain, and specific compressive strength of 32, 33, and 21%, respectively, with a small reduction in specific Young's modulus of 11%. FJH can potentially enable the replacement of fine NA with FGA, resulting in lighter, stronger concrete.