Reconstructed Hierarchically Structured Keratin Fibers with Shape-Memory Features Based on Reversible Secondary-Structure Transformation

Extraction of Natural-Based Raw Materials Towards the Production of Sustainable Man-Made Organic Fibres

Bioresources have been gaining popularity due to their abundance, renewability, and recyclability. Nevertheless, given their diverse composition and complex hierarchical structures, these bio-based sources must be carefully processed to effectively extract valuable raw polymeric materials suitable for producing man-made organic fibres. This review will first highlight the most relevant bio-based sources, with a particular focus on promising unconventional biomass sources (terrestrial vegetables, aquatic vegetables, fungi, and insects), as well as agroforestry and industrial biowaste (food, paper/wood, and textile). For each source, typical applications and the biopolymers usually extracted will also be outlined. Furthermore, acknowledging the challenging lignocellulosic structure and composition of these sources, an overview of conventional and emerging pre-treatments and extraction methods, namely physical, chemical, physicochemical, and biological methodologies, will also be presented. Additionally, this review aims to explore the applications of the compounds obtained in the production of man-made organic fibres (MMOFs). A brief description of their evolution and their distinct properties will be described, as well as the most prominent commercial MMOFs currently available. Ultimately, this review concludes with future perspectives concerning the pursuit of greener and sustainable polymeric sources, as well as effective extraction processes. The potential and main challenges of implementing these sources in the production of alternative man-made organic fibres for diverse applications will also be highlighted.

Microbial disintegration of wool: An effective and sustainable approach for keratin extraction

Keratin is an important biopolymer used to develop biomaterials for biomedical and industrial applications. Traditional keratin extraction methods involve the removal of surface lipids using organic solvents, detergents, and energy-intensive processes that often compromise the purity of the extracted keratin. In the present study, wool fibers were microbially disintegrated to isolate cortical cells, achieving a maximum yield of 61.43 % ± 2.02 % at a wool concentration of 3.5 % (w/v). The average length and diameter of the cortical cells were 93.50 ± 5.11 μm and 3.93 ± 0.36 μm, respectively. This microbial process effectively removed surface lipids and cuticle proteins, making it suitable for keratin extraction. The extracted keratin was characterized using FT-IR and XRD, confirming the presence of characteristic chemical groups. Thermal stability, assessed through DSC and TGA, demonstrated the stability of cortical cells. Secondary structure analysis revealed the presence of both α-helix and β-sheet conformations. The molecular weight of the extracted keratin was determined to be between 35 and 63 kDa, with two distinct protein bands. Additionally, the extracted keratin exhibited biocompatibility with NIH3T3 cell lines. This method provides a sustainable approach to isolating pure keratin from wool cortex for biomaterial development.

Self-Healing Yet Strong Actuator Materials with Muscle-Like Diastole and Contraction via Multilevel Relaxations

Skeletal muscles represent a role model in soft robotics featuring agile locomotion and incredible mechanical robustness. However, existing actuators lack an optimal combination of actuation parameters (including actuation modes, work capacity, mechanical strength, and damage repair) to rival biological tissues. Here, a biomimetic structural design strategy via multilevel relaxations (α/β/γ/δ-relaxation) modulation is proposed for mechanical robust and healable actuator materials with muscle-like diastole and contraction abilities by orientational alignment of dendritic polyphenol-modified nano-assembles in eutectogels. The anisotropic hierarchical micro-nanostructures assembled by supramolecular interaction mimic the relative slippage of actin filaments and myosin in muscles, ensuring bistable actuation through rapid thermal α-relaxation and expansion. Furthermore, kinetically active secondary β/γ/δ-relaxation at reconfigurable interfaces can conquer the limited self-healing ability of fixed-orientation polymeric chains. The obtained artificial muscle exhibits high output actuation, robust mechanical properties (tensile strength of 33.5 MPa), and desired functional, mechanical self-healing efficiency (89.7%), exceeding typical natural muscles in living systems. The bionic micro-nano design strategy achieves bottom-up cooperative relaxation modulation to integrate all-round performance of natural muscles, which paves the way for substantial advancements in next-generation intelligent robotics.

Bioinspired Ultrasensitive Flexible Strain Sensors for Real-Time Wireless Detection of Liquid Leakage

Liquid leakage of pipeline networks not only results in considerable resource wastage but also leads to environmental pollution and ecological imbalance. In response to this global issue, a bioinspired superhydrophobic thermoplastic polyurethane/carbon nanotubes/graphene nanosheets flexible strain sensor (TCGS) has been developed using a combination of micro-extrusion compression molding and surface modification for real-time wireless detection of liquid leakage. The TCGS utilizes the synergistic effects of Archimedean spiral crack arrays and micropores, which are inspired by the remarkable sensory capabilities of scorpions. This design achieves a sensitivity of 218.13 at a strain of 2%, which is an increase of 4300%. Additionally, it demonstrates exceptional durability by withstanding over 5000 usage cycles. The robust superhydrophobicity of the TCGS significantly enhances sensitivity and stability in detecting small-scale liquid leakage, enabling precise monitoring of liquid leakage across a wide range of sizes, velocities, and compositions while issuing prompt alerts. This provides critical early warnings for both industrial pipelines and potential liquid leakage scenarios in everyday life. The development and utilization of bioinspired ultrasensitive flexible strain sensors offer an innovative and effective solution for the early wireless detection of liquid leakage.

Versatile Keratin Fibrous Adsorbents with Rapid-Response Shape-Memory Features for Sustainable Water Remediation

Biodegradable shape-memory polymers derived from protein substrates are attractive alternatives with strong potential for valorization, although their reconstruction remains a challenge due to the poor processability and inherent instability. Herein, based on Maillard reaction and immobilization, a feather keratin fibrous adsorbent featuring dual-response shape-memory is fabricated by co-spinning with pullulan, heating, and air-assisted spraying ZIF-8-NH2. Maillard reaction between the amino group of keratin and the carbonyl group of pullulan improves the mechanics and thermal performance of the adsorbent. ZIF-8-NH2 immobilization endows the adsorbent with outstanding multipollutant removal efficiency (over 90%), water stability, and photocatalytic degradation and sterilization performance. Furthermore, the adsorbent can be folded to 1/12 of its original size to save space for transportation and allow for rapid on-demand unfolding (12 s) upon exposure to water and ultraviolet irradiation to facilitate the adsorption and photocatalytic activity with a larger water contact area. This research provides new insight for further applications of keratin-based materials with rapid shape-memory features.

Constructing Stiff β-Sheet for Self-Reinforced Alginate Fibers

The application of alginate fibers is limited by relatively low mechanical properties. Herein, a self-reinforcing strategy inspired by nature is proposed to fabricate alginate fibers with minimal changes in the wet-spinning process. By adapting a coagulation bath composing of CaCl2 and ethanol, the secondary structure of sodium alginate (SA) was regulated during the fibrous formation. Ethanol mainly increased the content of β-sheet in SA. Rheological analysis revealed a reinforcing mechanism of stiff β-sheet for enhanced modulus and strength. In combination with Ca2+ crosslinking, the self-reinforced alginate fibers exhibited an increment of 39.0% in tensile strength and 71.9% in toughness. This work provides fundamental understanding for β-sheet structures in polysaccharides and a subsequent self-reinforcing mechanism. It is significant for synthesizing strong and tough materials. The self-reinforcing strategy involved no extra additives and preserved the degradability of the alginate. The reinforced alginate fibers exhibited promising potentials for biological applications.

Soft Fiber/Textile Actuators: From Design Strategies to Diverse Applications

Fiber/textile-based actuators have garnered considerable attention due to their distinctive attributes, encompassing higher degrees of freedom, intriguing deformations, and enhanced adaptability to complex structures. Recent studies highlight the development of advanced fibers and textiles, expanding the application scope of fiber/textile-based actuators across diverse emerging fields. Unlike sheet-like soft actuators, fibers/textiles with intricate structures exhibit versatile movements, such as contraction, coiling, bending, and folding, achieved through adjustable strain and stroke. In this review article, we provide a timely and comprehensive overview of fiber/textile actuators, including structures, fabrication methods, actuation principles, and applications. After discussing the hierarchical structure and deformation of the fiber/textile actuator, we discuss various spinning strategies, detailing the merits and drawbacks of each. Next, we present the actuation principles of fiber/fabric actuators, along with common external stimuli. In addition, we provide a summary of the emerging applications of fiber/textile actuators. Concluding with an assessment of existing challenges and future opportunities, this review aims to provide a valuable perspective on the enticing realm of fiber/textile-based actuators.