Rotationally molded polyethylene: Structural characterization by x-ray and microhardness measurements

Development of an Ultrasonic Method for the Quality Control of Polyethylene Tanks Manufactured Using Rotational Molding Technology

Tanks made of three different brands of rotational polyethylene (DOW, ELTEX, and M350) with three degrees of sintering (normal sintering (NS), incomplete sintering (ICS), and thermally degraded sintering (TDS)) and three thicknesses (7.5 mm, 8.5 mm, and 9.5 mm) were explored. It was found that the thickness of the walls of the tanks did not have a statistically significant effect on the parameters of the ultrasonic signal (USS). An increase in temperature caused a decrease in the USS parameters. According to the temperature coefficient of stability, the ELTEX brand of plastic can be distinguished (from DOW and M350). The ICS degree of the sintering of the tanks was revealed from a significantly lower amplitude of the bottom signal, compared with NS and TDS degree samples. By analyzing the amplitude of the third harmonic of the ultrasonic signal (β), three degrees of the sintering of containers NS, ICS, and TDS were revealed (with an accuracy of about 95%). Equations β = f(T, PIAT) were derived for each brand of rotational polyethylene (PE), and two-factor nomograms were constructed. Based on the results of this research, a method for the ultrasonic quality control of polyethylene tanks manufactured using rotational molding was developed.

Crystallization Behavior of Poly(ε-Caprolactone)-Hollow Glass Microspheres Composites for Rotational Molding Technology

Composites suitable for rotational molding technology based on poly(ε-caprolactone) (PCL) and filled with hollow glass microspheres (HGM) or functionalized hollow glass microspheres (HGMf) were prepared via melt-compounding. The functionalization of glass microspheres was carried out by a silanization treatment in order to improve the compatibility between the inorganic particles and the polymer matrix and achieve a good dispersion of glass microspheres in the matrix and an enhanced filler-polymer adhesion. The crystallization behavior of materials was studied by DSC under isothermal and non-isothermal conditions and the nucleating effect of the glass microspheres was proven. In particular, the presence of silanized glass microspheres promoted faster crystallization rates and higher nucleation activity, which are enhanced by 75% and 50%, respectively, comparing neat PCL and the composite filled with 20 wt% HGMf. The crystalline and supermolecular structure of PCL and composites crystallized from the melt was evaluated by WAXD and SAXS, highlighting differences in terms of crystallinity index and structural parameters as a function of the adopted crystallization conditions.