The Gas Separation Performance of Polyurethane-Zeolite Mixed Matrix Membranes

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

Truly combining the advantages of polymeric and zeolite membranes for gas separations

Mixed-matrix membranes (MMMs) have been investigated to render energy-intensive separations more efficiently by combining the selectivity and permeability performance, robustness, and nonaging properties of the filler with the easy processing, handling, and scaling up of the polymer. However, truly combining all in one single material has proven very challenging. In this work, we filled a commercial polyimide with ultrahigh loadings of a high-aspect ratio, CO₂-philic Na-SSZ-39 zeolite with a three-dimensional channel system that precisely separates gas molecules. By carefully designing both zeolite and MMM synthesis, we created a gas-percolation highway across a flexible and aging-resistant (more than 1 year) membrane. The combination of a CO₂-CH₄ mixed-gas selectivity of ~423 and a CO₂ permeability of ~8300 Barrer outperformed all existing polymer-based membranes and even most zeolite-only membranes.

Preparation of biomass-based gas separation membranes from biochar residue obtained by depolymerization of lignin with ZSM-5 to promote a circular bioeconomy

Reuse of biochar residues after lignin degradation will not only save costs but also reduce the pollution, protect and improve the environment. In this study, biochar residue (BR) after peanut shell lignin selective depolymerization on ZSM-5 were recycled, and characterized by Scanning Electron Microscopy, Surface area & pore size distribution analyzers, Thermogravimetric Analysis. Subsequently, a series of hybrid matrix membranes were prepared using ethyl cellulose as the matrix and biochar residue after depolymerization under different reaction conditions as the filler. The separation performance of BR/EC membranes for CO₂/CH₄ mixed gas and CO₂/N₂ mixed gas was measured. The results showed that the gas separation membranes prepared with biochar residue (3 h, 300 °C) as filler had good gas separation characteristics. The resulting mixed-matrix membrane exhibited a permeability of 66.00 Barrer for CO₂ and selectivities of 9.97 for CO₂/CH₄. Meanwhile, the resulting mixed-matrix membrane exhibited a permeability of 79.53 Barrer for CO₂ and selectivities of 20.01 for CO₂/N₂. Both exceed the upper limit of known pure EC membranes. Therefore, the use of biochar residue after ZSM-5 depolymerization as a filler for gas separation membranes is a feasible way. Furthermore, the membrane is well stabilized, proving its good potential for industrial applications.

Ultrahigh Carbon Dioxide-Selective Composite Membrane Containing a γ-CD-MOF Layer

Mixed matrix membranes (MMMs) for CO₂ separation have overcome the trade-off between gas permeability and gas selectivity to some extent. However, most MMMs still are prepared in lab- and pilot-scales since the permeability and selectivity of CO₂ are not good enough to reach the economically available requirements. Moreover, the fabrication of few MMMs with good separation performance is time-consuming or need harsh conditions. In this study, a novel MOF-based composite membrane (PAN-γ-CD-MOF-PU membrane) was successfully fabricated by a facile and fast spin-coating method. In the two-step coating process, we applied a uniform selective layer of γ-cyclodextrin-MOF (γ-CD-MOF) on porous polyacrylonitrile and then coated a layer of polyurethane on the γ-CD-MOF layer. The entire membrane formation process was about 30 s. The formation of a unique γ-CD-MOF layer greatly improved the separation ability of CO₂ (the CO₂ permeability is 70.97 barrers; the selectivity to CO₂/N₂ and CO₂/O₂ are 253.46 and 154.28, respectively). The gas separation performance can exceed the Robeson upper limit obviously and the selectivity is better than other MOF-based composite membranes. In addition, the PAN-γ-CD-MOF-PU membrane is strong and flexible. Therefore, the PAN-γ-CD-MOF-PU membrane developed in this study has great potential in large-scale industrial separation of CO₂.

Development and Performance Evaluation of Cellulose Acetate-Bentonite Mixed Matrix Membranes for CO2 Separation

Membrane science is a state-of-the-art environmentally green technology that ascertains superior advantages over traditional counterparts for CO2 capture and separation. In this research, mixed matrix membranes (MMMs) comprising cellulose acetate (CA) with various loadings of bentonite (Bt) clay were fabricated by adopting the phase-inversion technique for CO2/CH4 and CO2/N2 separation. The developed pristine and MMMs were characterized for morphological, thermal, structural, and mechanical analyses. Several techniques such as scanning electron microscopy, thermogravimetric analysis, Fourier transformed infrared spectroscopy, and nano-indentation investigations revealed the promising effect of Bt clay in MMMs as compared to pristine CA membrane. Nano-indentation test identified that elastic modulus and hardness of the MMM with 1 wt. loading was increased by 64% and 200%, respectively, compared to the pristine membrane. The permeability decreased with the incorporation of Bt clay due to uniform dispersion of filler attributed to enhanced tortuosity for the gas molecules. Nevertheless, an increase in gas separation performance was observed with Bt addition up to 1 wt. loading. The opposite trend prevailed with increasing Bt concentration on the separation performance owing to filler agglomeration and voids creation. The maximum value of ideal selectivity (CO2/CH4) was achieved at 2 bar pressure with 1 wt. % Bt loading, which is 79% higher than the pristine CA membrane. For CO2/N2, the ideal selectivity was 123% higher compared to the pristine membrane with 1 wt. % Bt loading at 4 bar pressure.

Metal Organic Framework - Based Mixed Matrix Membranes for Carbon Dioxide Separation: Recent Advances and Future Directions

Gas separation and purification using polymeric membranes is a promising technology that constitutes an energy-efficient and eco-friendly process for large scale integration. However, pristine polymeric membranes typically suffer from the trade-off between permeability and selectivity represented by the Robeson's upper bound. Mixed matrix membranes (MMMs) synthesized by the addition of porous nano-fillers into polymer matrices, can enable a simultaneous increase in selectivity and permeability. Among the various porous fillers, metal-organic frameworks (MOFs) are recognized in recent days as a promising filler material for the fabrication of MMMs. In this article, we review representative examples of MMMs prepared by dispersion of MOFs into polymer matrices or by deposition on the surface of polymeric membranes. Addition of MOFs into other continuous phases, such as ionic liquids, are also included. CO2 separation from hydrocarbons, H2, N2, and the like is emphasized. Hybrid fillers based on composites of MOFs with other nanomaterials, e.g., of MOF/GO, MOF/CNTs, and functionalized MOFs, are also presented and discussed. Synergetic effects and the result of interactions between filler/matrix and filler/filler are reviewed, and the impact of filler and matrix types and compositions, filler loading, surface area, porosity, pore sizes, and surface functionalities on tuning permeability are discoursed. Finally, selectivity, thermal, chemical, and mechanical stability of the resulting MMMs are analyzed. The review concludes with a perspective of up-scaling of such systems for CO2 separation, including an overview of the most promising MMM systems.

Progress on Incorporating Zeolites in Matrimid®5218 Mixed Matrix Membranes towards Gas Separation

Membranes, as perm-selective barriers, have been widely applied for gas separation applications. Since some time ago, pure polymers have been used mainly for the preparation of membranes, considering different kinds of polymers for such preparation. At this point, polyimides (e.g., Matrimid^®5218) are probably one of the most considered polymers for this purpose. However, the limitation on the performance relationship of polymeric membranes has promoted their enhancement through the incorporation of different inorganic materials (e.g., zeolites) into their matrix. Therefore, the aim of this work is to provide an overview about the progress of zeolite embedding in Matrimid^®5218, aiming at the preparation of mixed matrix membranes for gas separation. Particular attention is paid to the relevant experimental results and current findings. Finally, we describe the prospects and future trends in the field.