Flow-Induced Long-Term Stable Slippery Surfaces

Wetting on silicone surfaces

Silicone is frequently used as a model system to investigate and tune wetting on soft materials. Silicone is biocompatible and shows excellent thermal, chemical, and UV stability. Moreover, the mechanical properties of the surface can be easily varied by several orders of magnitude in a controlled manner. Polydimethylsiloxane (PDMS) is a popular choice for coating applications such as lubrication, self-cleaning, and drag reduction, facilitated by low surface energy. Aiming to understand the underlying interactions and forces, motivated numerous and detailed investigations of the static and dynamic wetting behavior of drops on PDMS-based surfaces. Here, we recognize the three most prevalent PDMS surface variants, namely liquid-infused (SLIPS/LIS), elastomeric, and liquid-like (SOCAL) surfaces. To understand, optimize, and tune the wetting properties of these PDMS surfaces, we review and compare their similarities and differences by discussing (i) the chemical and molecular structure, and (ii) the static and dynamic wetting behavior. We also provide (iii) an overview of methods and techniques to characterize PDMS-based surfaces and their wetting behavior. The static and dynamic wetting ridge is given particular attention, as it dominates energy dissipation, adhesion, and friction of sliding drops and influences the durability of the surfaces. We also discuss special features such as cloaking and wetting-induced phase separation. Key challenges and opportunities of these three surface variants are outlined.

Droplet Memory on Liquid-Infused Surfaces

The knowledge of droplet friction on liquid-infused surfaces (LIS) is of paramount importance for applications involving liquid manipulation. While the possible dissipation mechanisms are well-understood, the effect of surface texture has thus far been mainly investigated on LIS with highly regular solid topographies. In this work, we aim to address this experimental gap by studying the friction experienced by water droplets on LIS based on both random and regular polysilsesquioxane nanostructures. We show that the available models apply to the tested surfaces, but we observe a previously unreported droplet memory effect: as consecutive droplets travel along the same path, their velocity increases up to a plateau value before returning to the original state after a sufficiently long time. We study the features of this phenomenon by evaluating the motion of droplets when they cross the path of a previous sequence of droplets, discovering that moving droplets create a low-friction trace in their wake, whose size matches their base diameter. Finally, we attribute this to the temporary smoothing out of an initially conformal lubricant layer by means of a Landau-Levich-Derjaguin liquid film deposition behind the moving droplet. The proposed mechanism might apply to any LIS with a conformal lubricant layer.

Spray-Coated Superhydrophobic Overlayer with Photothermal and Electrothermal Functionalities for All-Weather De/anti-icing Applications

High-performance de/anti-icing overlayers which can be deposited on diverse surfaces offer great potential in many industrial settings and daily life, yet a versatile overlayer applicable to all-weather conditions (high humidity, low temperature, raining, snowing, etc.) is in high demand for practical applications. This study presents the fabrication and application of a superhydrophobic overlayer with a bioinspired hierarchical surface which additionally possesses photothermal and electrothermal functionalities, so it can operate as a de/anti-icing layer in extreme environments. The overlayer, with a papilla-like microstructure similar to that of a lotus leaf, features polydopamine-decorated layered basic zinc acetate microparticles distributed in the framework of multiwalled carbon nanotubes. Specifically, the overlayer is superhydrophobic, and its capability of suppressing the condensation of water droplets and growth of ice crystals is verified by both in situ environmental scanning electron microscopy observations and freezing experiments. Moreover, the overlayer can be warmed up to 74 and 105 °C under the excitation of sunlight and direct current bias, respectively, which is sufficiently high for deicing in severe weather. It is worth mentioning that the overlayer is produced by a spray-coating technique; therefore, it is suitable for large-scale deployment on arbitrary substrate materials. The findings provide insights into a new strategy for engineering multifunctional overlayers and can lead to expanding applications of composite coatings.

Nature-Inspired High Temperature Scale-Resistant Slippery Lubricant-Induced Porous Surfaces (HTS-SLIPS)

Scale formation is a longstanding and unresolved problem in a number of fields, including power production, petroleum exploration, thermal desalination, and construction. Herein, a high-temperature scale-resistant slippery lubricant-induced surface (HTS-SLIPS) is developed by one-step electrodeposition and lubricant infusion. The fractal cauliflower-like morphology with lubricant oil is conducive to forming an ultralow contact angle hysteresis of ≈1°. The 10-d real-world boiling trial indicates that by replacing the uncoated surface with HTS-SLIPS, the reduction in scale mass is greater than 200% because of the low surface free energy (4.3 mJ m^-2 ) and outstanding smoothness (R_a  = 41 ± 8 nm) of HTS-SLIPS. Thanks to the scale retardation, the bubble departure frequency of HTS-SLIPS is eightfold higher than that of uncoated surfaces, signifying superior heat transfer efficiency. In these demonstrations, HTS-SLIPS coated spiral tube exhibits better flowability and lower pressure drop than the uncoated one. In addition, favorable compatibility between HTS-SLIPS and mechanical vibration is experimentally verified to strengthen the descaling of SLIPS synergistically. It is anticipated that the simple and scalable coating fabrication approach will be applicable in numerous industrial high-temperature processes where scale formation is encountered.

Universal and Stable Slippery Coatings: Chemical Combination Induced Adhesive-Lubricant Cooperation

Liquid lubricant of low affinity makes slippery coatings widely used in lubricating, anti-biofouling, anti-icing, fluid guiding, and drag reduction. Two critical challenges, however, remain in the practical application of slippery coatings consisting of liquid lubricants: (1) universality regardless of roughness and chemical composition of substrates, (2) stability of surface lubricity against evaporation. Herein, a chemical method is reported to create a universal and stable slippery lubricant-adhesive cooperated coating (SLACC) through acid catalyzed dehydration reaction between the phenolic hydroxyl of polydopamine (PDA), with universal (for challenge-1) and strong (for challenge-2) adhesion properties, and liquid-like polydimethylsiloxane (PDMS), with lubricant properties. Through overlying PDMS on PDA, a spatial gradient interpenetration of chemical combined PDA and PDMS leaving lubricant PDMS at the outermost of coating is achieved. This structure contributes to the following performances of SLACC: nearly universality suitable for 100 different abiotic or biotic substrates and stability sustainable for long-term usages, UV radiating, refrigerating, hot air drying, freeze drying, knife scratch and abrasion. This proposed strategy is envisioned anti-fouling from plane to tube and exhibits drag reduction in confined space.

Three-Dimensional Open Water Microchannel Transpiration Mimetics

The key problem that hinders the water transportation performance and application of microchannels is the annoying gaslock. Realizing liquid transport without the gaslock requires a specially designed pump and a channel system, as well as the reduction of gas concentration in liquids. In nature, to eat viscous nectar with high efficiency, hummingbirds use their open geometric tongue for nectar-sucking. Inspired by hummingbirds' tongue, we report a bionic open microchannel that discharges unwanted gas inside the microchannel from the opening without influencing its fluidic performance. The opening can also be used for extrusion of oil droplets in microchannels, indicating great potential applications in oil-water separation and chemical slow release, especially for bubble discharge in microchannels. Most significantly, a mimicked "leaf" with our bionic open microchannnels exhibits marvelous "transpiration" performance when irradiated by a laser. Our work provides a new strategy for the fabrication of open microchannels and sheds light on potential applications of multiphase phenomena in microchannels including oil-water separation, phase change heat and mass transfer, solar vapor generation, and precisely controllable drug delivery.

Slippery, Water-Infused Membrane with Grooved Nanotrichomes for Lubricating-Induced Oil Repellency

Water, abundant and ubiquitous in nature, is an easy yet powerful resource for the creatures to survive by putting together with their topologies interfacing their living environment. Here, a slippery, water-infusing surface (SWIS) that retains a thick and stable water layer on the membrane is presented, robustly maintaining the oil repellency against the pressure and friction of immiscible liquids. Inspired by the plant trichome structures and their function, grooved nanotrichome, formed on the fibrous membrane by the oxygen plasma etching, induces robust water lubrication on the SWIS. SWIS membrane repels and separates highly viscous and adhesive oils in air and underwater by preventing oils from adhering to the lubricating surface. Repeated tests both in air and underwater confirm the antiadhesion and self-cleaning properties of the SWIS. The SWIS oil scooper, fixed on a frame with a handle, successfully collects spilled oil on a pilot-scale oil spill site and a real ocean oil spill site by simply scooping and recovering the oil. In addition, SWIS membrane is expected to help protect environments with further applications such as oil-wastewater treatment and oil separation in food.

Bioinspired Fatty Acid Amide-Based Slippery Oleogels for Shear-Stable Lubrication

Liquid-repellent technology is an efficient means of energy-saving and biofouling avoidance. However, liquid-repellent surfaces suffer from inefficient lubricant retention under shear flow and fouling problem in marine environment. Here, the authors demonstrate a fatty acid amide (FAA)-based oleogel for stable and sustainable lubrication in marine environment. The lubrication management of marine creatures is emulated in synthetic oleogels by incorporating solid (FAA) and liquid lubricants into the molecular meshes of polymeric networks, with the nature-derived solid lubricant providing multifunctional synergistic effects with liquid oil molecules for slippery property and remarkable anti-biofouling. The lubricant-confining gel achieves shear-stable lubricity with efficient oil management. The oleogel provides continued lubrication without biofouling for approximately 4 months in marine field tests. The gel design provides a new paradigm for sustainable and shear-stable lubrication in marine environment.

Linear shrinkage of hydrogel coatings exposed to flow: interplay between dissolution of water and advective transport

We investigate the shrinkage of a surface-grafted water-swollen hydrogel under shear flows of oils by laser scanning confocal microscopy. Interestingly, external shear flows of oil lead to linear dehydration and shrinkage of the hydrogel for all investigated flow conditions irrespective of the chemical nature of the hydrogel. The reason is that the finite solubility of water in oil removes water from the hydrogel continuously by diffusion. The flow advects the water-rich oil, as demonstrated by numerical solutions of the underlying convection-diffusion equation. In line with this hypothesis, shear does not cause gel shrinkage for water-saturated oils or non-solvents. The solubility of water in the oil will tune the dehydration dynamics.

Stretch-Enhanced Anisotropic Wetting on Transparent Elastomer Film for Controlled Liquid Transport

Direction-controlled wetting surfaces, special for lubricating oil infused anisotropic surfaces, have attracted great research interest in directional liquid collection, expelling, transfer, and separation. Nonetheless, there are still existing difficulties in achieving directional and continuous liquid transport. Herein, we present a strategy to achieve directional liquid transport on transparent lubricating oil infused elastomer film with V-shaped prisms microarray (VPM). The results reveal that the water wetting direction in the parallel and staggered arrangement of the VPM structure surface with lubricating oil infusion is the opposite, which is completely different from the wetting direction on the usual VPM surface in air. Moreover, asymmetric stretching can enhance or weaken the directional water wetting tendency on the lubricating oil infused VPM elastomer film and even can reverse the droplet wetting direction. In a closed moist environment, tiny droplets gradually coalesce and then slip away from the lubricating oil infused VPM surface to keep the surface transparent, due to the cooperation of imbalanced Laplace pressure, resulting from the anisotropic geometric structures, varying VPMs spacing, and gravity. Thus, this work provides a paradigm to design and fabricate a type of surface engineering material in the application fields of directional expelling, liquid collection, anti-biofouling, anti-icing, drag reduction, anticorrosion, etc.

Liquid-Based Adaptive Structural Materials

Structural materials are used to provide stable mechanical architectures and transmit or support forces, and they play an important role in materials science and technology. During the long process of the exploitation of structural materials, the functionality of structural materials has gained prominence. Adaptive structures responding to external stimuli have come to the fore with significant advantages in structural materials. However, many solid adaptive structural materials still suffer from their single function and the lack of dynamic performance, such as issue around fouling and energy consumption, defects present everywhere in materials at the microscale, etc. To meet the increasing demands, more and more researchers have started turning their attention to liquid-based materials owing to their intrinsic spontaneous, dynamic, and functional properties. Liquid-based adaptive structural materials (LASMs) have been proposed and developed. Building upon both dynamic liquids and fixed solids, LASMs have been demonstrated to possess both dynamic adaptivity (from the active liquid part) and stable mechanical structure (from the fixed solid part), which are desired in many applications such as 3D printing, droplet manipulation, omniphobic surfaces, microfluidics, mass separation, etc. A unifying view of the recent progress of LASMs is presented, including liquid with particles, liquid with surfaces, as well as liquid with membranes. In addition, the discussion of the prospects and challenges are provided for promoting the development of LASMs.

Programmable droplet manipulation and wetting with soft magnetic carpets

A set of magnetically responsive, soft hairs, which form a soft magnetic carpet, can be infused with a liquid to achieve switchable wetting. Applying a pattern of magnetic field results in a reconfigurable wetting pattern on the soft magnetic carpet. Combining this switchable wetting with a travelling magnetic field wave can allow us to spatially manipulate droplets. The efficiency of the droplet manipulation depends on the size and the contact angle of the droplet, which allows a pathway to sort and separate different droplets. Temporal and spatial control over multiple droplets allows us to conduct droplet reactions, which has a potential to be used for automated analytical testing and screening.

The ability to regulate interfacial and wetting properties is highly demanded in anti-icing, anti-biofouling, and medical and energy applications. Recent work on liquid-infused systems achieved switching wetting properties, which allow us to turn between slip and pin states. However, patterning the wetting of surfaces in a dynamic fashion still remains a challenge. In this work, we use programmable wetting to activate and propel droplets over large distances. We achieve this with liquid-infused soft magnetic carpets (SMCs) that consist of pillars that are responsive to external magnetic stimuli. Liquid-infused SMCs, which are sticky for a water droplet, become slippery upon application of a magnetic field. Application of a patterned magnetic field results in a patterned wetting on the SMC. A traveling magnetic field wave translates the patterned wetting on the substrate, which allows droplet manipulation. The droplet speed increases with an increased contact angle and with the droplet size, which offers a potential method to sort and separate droplets with respect to their contact angle or size. Furthermore, programmable control of the droplet allows us to conduct reactions by combining droplets loaded with reagents. Such an ability of conducting small-scale reactions on SMCs has the potential to be used for automated analytical testing, diagnostics, and screening, with a potential to reduce the chemical waste.

Lubricant-Mediated Strong Droplet Adhesion on Lubricant-Impregnated Surfaces

Lubricant-impregnated surfaces have recently emerged as a new type of multifunctional coating with a promising capability in exhibiting low friction or contact angle hysteresis. However, lubricant-infused surfaces severely suffer from the tensile droplet-lubricant adhesion. In this study, we show that lubricant-infused surfaces allow for a strong tensile droplet adhesion, which results in the generation of an offspring residual droplet when a droplet detaches from the surface. Such tensile liquid-liquid adhesion and the corresponding liquid residue are solely mediated by the lubricant, independent of the underlying surface topography. We reveal how the lubricant film mediates droplet adhesion by measuring the maximum adhesion force and liquid residue and theoretically analyzing Laplace pressure force from the droplet shape and surface tension force depending on the contact line. Further, the presence of lubricant-induced adhesion considerably compromises the advantages of lubricant-infused surfaces in some applications. The lubricant-triggered tensile adhesion hampers the loss-free droplet transfer away from the surfaces in the photoelectrically and magnetically driven droplet manipulation. In addition, we demonstrate that the lubricant-triggered adhesion plays a dominant role in attenuating the efficiency of fog harvesting by impeding the shedding of the intercepted droplets by comparing the onset time, droplet radius, and collection efficiency. These findings advance our fundamental understanding of droplet adhesion on lubricant-infused surfaces and significantly benefit the design of lubricant-infused surfaces for various applications.

The challenge of lubricant-replenishment on lubricant-impregnated surfaces

Lubricant-impregnated surfaces are two-component surface coatings. One component, a fluid called the lubricant, is stabilized at a surface by the second component, the scaffold. The scaffold can either be a rough solid or a polymeric network. Drops immiscible with the lubricant, hardly pin on these surfaces. Lubricant-impregnated surfaces have been proposed as candidates for various applications, such as self-cleaning, anti-fouling, and anti-icing. The proposed applications rely on the presence of enough lubricant within the scaffold. Therefore, the quality and functionality of a surface coating are, to a large degree, given by the extent to which it prevents lubricant-depletion. This review summarizes the current findings on lubricant-depletion, lubricant-replenishment, and the resulting understanding of both processes. A multitude of different mechanisms can cause the depletion of lubricant. Lubricant can be taken along by single drops or be sheared off by liquid flowing across. Nano-interstices and scaffolds showing good chemical compatibility with the lubricant can greatly delay lubricant depletion. Often, depletion of lubricant cannot be avoided under dynamic conditions, which warrants lubricant-replenishment strategies. The strategies to replenish lubricant are presented and range from spraying or stimuli-responsive release to built-in reservoirs.

Capillary Balancing: Designing Frost-Resistant Lubricant-Infused Surfaces

Slippery lubricant-infused surfaces (SLIPS) have shown great promise for anti-frosting and anti-icing. However, small length scales associated with frost dendrites exert immense capillary suction pressure on the lubricant. This pressure depletes the lubricant film and is detrimental to the functionality of SLIPS. To prevent lubricant depletion, we demonstrate that interstitial spacing in SLIPS needs to be kept below those found in frost dendrites. Densely packed nanoparticles create the optimally sized nanointerstitial features in SLIPS (Nano-SLIPS). The capillary pressure stabilizing the lubricant in Nano-SLIPS balances or exceeds the capillary suction pressure by frost dendrites. We term this concept capillary balancing. Three-dimensional spatial analysis via confocal microscopy reveals that lubricants in optimally structured Nano-SLIPS are not affected throughout condensation (0 °C), extreme frosting (-20 °C to -100 °C), and traverse ice-shearing (-10 °C) tests. These surfaces preserve low ice adhesion (10-30 kPa) over 50 icing cycles, demonstrating a design principle for next-generation anti-icing surfaces.

Fabrication of a Porous Slippery Icephobic Surface and Effect of Lubricant Viscosity on Anti-Icing Properties and Durability

A breakdown caused by the icing of power generation infrastructure is one of the serious disasters occurring in the power system. Slippery lubricant-infused porous surfaces (SLIPSs), whose ice adhesion strength is extremely low, have a promising application in the anti-icing field. In the present study, we fabricated SLIPSs with low ice adhesion strength by infusing silicone oil into an anodic aluminum oxide (AAO) substrate. In addition, the effects of the viscosity of silicone oil on the anti-icing properties and durability of the SLIPSs were investigated. The results show that a lower viscosity silicone oil brings about more slippery surfaces and lower ice adhesion strength. The ice adhesion strength was reduced by 99.3% in comparison with the bare Al alloy. However, low-viscosity silicone oil has worse de-icing resistance and heat resistance. Additionally, the porous films filled with low-viscosity silicone oil possess a better self-healing property after icing/de-icing cycles and followed by exposure to the atmosphere. When the viscosity of silicone oil is 50 mPa·s, the SLIPSs exhibit the best durability for anti-icing. Even after 21 de-icing tests or 168 h of heating at 90 °C, the ice adhesion strength still remains below 10% compared with that of bare Al. This work provides some useful advice for the design and fabrication of anti-icing SLIPSs.

Could petroleum work as lubricant oil on slippery lubricated surfaces to prevent inorganic scaling?

The use of nucleation and growth inhibitors at offshore oil industry to avoid inorganic scaling could be replaced by both physical and chemical modifications at surfaces to prevent the scaling. In that way, the slippery lubricated surfaces have been showing promising results as scaling preventers, notably when the lubricants are perfluorinated oils, which are immiscible with almost every kind of compound. Nonetheless, the requirement of periodically refilling these lubricant oils is disadvantageous, especially when dealing with deep sea facilities. Using petroleum as the lubricant oil could skip the refilling step, since it is always present in the extraction medium. So, this work tests the effectiveness of petroleum as the lubricant oil in functionalized textured polyaniline applied as anti-scaling material in conditions that simulate the medium of offshore operation. As result, petroleum as lubricant oil presents effective anti-scaling capacity and works perfectly in slippery lubricated surfaces.

Life and death of liquid-infused surfaces: a review on the choice, analysis and fate of the infused liquid layer

We review the rational choice, the analysis, the depletion and the properties imparted by the liquid layer in liquid-infused surfaces – a new class of low-adhesion surface.