Switchable Wettability and Adhesion of Micro/Nanostructured Elastomer Surface via Electric Field for Dynamic Liquid Droplet Manipulation

Experimental debate on the overlooked fundamental concepts in surface wetting and topography vs. ice adhesion strength relationships

HYPOTHESIS

Relating surface characteristics (especially wetting and topography) and ice adhesion strength (IAS) have a long history. Several wetting parameters correlated with IAS have been introduced. However, subsequent efforts to repeat these correlations have produced contradictory results. A comprehensive literature survey on this topic reveals significant shortcomings in applying appropriate wetting and topography fundamental concepts and techniques. Inaccurate arguments are seen to be utilized in establishing wetting vs. IAS relationships, and even seemingly identical test methods are fundamentally inconsistent.

EXPERIMENTS

This study first provides a thorough summary of all wetting and topography parameters reported to have a link with IAS. Then, it assesses a large and diverse set of surfaces regarding these wetting parameters (utilizing optical and force-based methods) and topography parameters (using techniques with different scales and resolutions). Finally, the correlation of these parameters with shear IAS is evaluated.

FINDINGS

The findings shed light on the factual and conceptual errors that cause occasional irreproducible relationships with IAS. For instance, the renowned relationship between the practical work of adhesion [∝(1+cosθrec)] and shear IAS is disputed due to fundamentally flawed assumptions. A potential wetting parameter for correlating to shear IAS on smooth non-soft surfaces in the wettability range of θadv,θrec<120° was identified, i.e., the tilting-obtained trigonometric contact angle hysteresis (i.e., [Formula: see text] ). Numerical correlations, geometrical similarities, and fundamental principles support the plausible link of this wetting parameter to shear IAS.

Swift Droplet Manipulation on BTO/Polyimide Slippery Surfaces

Droplet manipulation on functional surfaces is an urgent problem to be solved. Fast and precise droplet manipulation plays an important role in many applications, such as microreactors and microfluidics. Although numerous techniques have been developed to manipulate droplets by injecting external stimuli, it remains a challenge to achieve high-precision, high-sensitivity, and fast droplet manipulation on smart, slippery response surfaces. Here, we report an intelligent slippery photopyroelectric response near-infrared-induced MXene-barium titanate/polyimide (SFMBPI) membrane. By using local near-infrared radiation (NIR), we can precisely control the droplet transport on the SFMBPI membrane, and SFMBPI uses electrospinning technology to better lock the dimethylsilicone oil, reducing the loss during the control process. Moreover, due to the presence of the pyroelectric layer, double external stimuli can be achieved. The thermal stimulation of the photothermal layer and the charge action of the pyroelectric layer make the manipulation of droplets on the SFMBPI surface more efficient and faster. Moreover, the experiment of negative gravity transport at an inclination angle of 6° demonstrates that the existence of the pyroelectric layer results in a greater driving force on the droplets, which can be more widely used. In addition, by inducing the direction of the NIR, programmable droplet transport and droplet merging can be achieved. Also, the SFMBPI membrane can be used for underwater bubble manipulation. This precise manipulation of droplets on the surface of SFMBPI membranes can be widely used in other fields, such as microfluidics.

Milliscale Shape-Programmable Magnetic Machines Based on Modular Janus Disks

Through billions of years of evolution, small and microorganisms have come to possess distinctive shape-morphing abilities to live in complex fluid environments. However, fabricating milliscale programmable machines with shape-morphing ability often involves complicated architectures requiring arduous fabrication processes and multiple external stimuli. Here, milliscale programmable machines with reconfigurable structures and extensible sizes are proposed based on the sequential assembly of simple Janus disks at liquid surfaces. The modular machines consist of magnetic Janus disks that are assembled into expected chain shapes in turn. Based on the modular structures with programmable shapes, multiple locomotion modes are developed according to their structural characteristics. Their multifunctionality in manipulating and delivering objects through contacting or noncontacting ways based on the programmable structures is demonstrated. The shape-programmable behaviors of the machines open up a new way toward constructing reconfigurable soft microrobots and understanding complex assembly mechanisms.

Controllable Manipulation of Large-Volume Droplet on Non-Slippery Surfaces Based on Triboelectric Contactless Charge Injection

Controllable droplet manipulation is crucial in diverse scientific and engineering fields. Traditional electric-based methods usually rely on commercial high-voltage (HV) power sources, which are typically bulky, expensive, and potentially hazardous. The triboelectric nanogenerator (TENG) is a highly studied device that can generate HV output with limited current, showing great potential in droplet manipulation applications. However, current TENG-based approaches usually utilize traditional free-standing TENGs that produce short-pulsed alternating-current signals. This limitation hinders continuous electrostatic forces necessary for precise droplet control, leading to complex circuitry and suboptimal droplet motion control in terms of volume, distance, direction, and momentum. Here, a triboelectric contactless charge injection (TCCI) method employing a novel dual-functional triboelectric nanogenerator (DF-TENG), is proposed. The DF-TENG can produce both high voltage and constant current during unidirectional motion, enabling continuous corona discharges for contactless charge injection into the droplets. Using this method, a large-volume droplet (3000 µL) can be controlled with momentum up to 115.2 g mm s-1, quintupling the highest value recorded by the traditional methods. Moreover, the TCCI method is adaptable for a variety of non-slippery substrates and droplets of different compositions and viscosities, which makes it an ideal manipulation strategy for droplet transport, chemical reactions, and even driving solids.

Magnetically Responsive Superhydrophobic Surface with Reversibly Switchable Wettability: Fabrication, Deformation, and Switching Performance

Responsive surfaces with reversibly switchable wettability have attracted widespread attention due to their diverse range of potential applications in the past few years. As a representative example, the magnetically actuated dynamic regulation structured surfaces provide a convenient and unique approach to achieving remote control and instantaneous response. However, (quasi)quantitative design strategies and economical fabrication methods with high precision for magnetically responsive surfaces with both superhydrophobicity and superior wetting switchability still remain challenging. In this work, a manufacturing technique for high-aspect-ratio magnetically responsive superhydrophobic surfaces (MRSSs) via the integration of micromilling, replica molding, and coating modification is proposed. The geometrical parameters of magnetic micropillar arrays (MMAs) on the surface are specially designed on the basis of the Cassie-Wenzel (C-W) transition critical condition in order to guarantee the initial superhydrophobicity of the surface. Benefiting from the reconfigurable microstructures of MMAs in response to magnetic fields (i.e., shifting between upright and curved states), the wettability and adhesion of MRSSs can be reversibly switched. The smart wetting controllability presented on MRSSs is proven to be largely determined by the geometrical parameters and deformation capacity of the micropillars, while the visible wetting switching is mainly ascribed to the variation in wetting regimes of droplets. The modification of the superhydrophobic coatings on the micropillar top is also demonstrated to be capable of further enhancing the initial hydrophobicity and switchable wettability of surfaces, producing water droplets with a volume of 4-6 μL to exhibit the reversible switch from low adhesive superhydrophobicity to high adhesive hydrophilicity. In addition to providing an alternative fabrication strategy, this work also presents a set of design concepts for more applicable and sensitive MRSSs, offering a reference to both fundamental research and practical applications.

Curvature Adjustable Liquid Transport on Anisotropic Microstructured Elastic Film

Directional liquid transport is expected via adjusting chemical components, surface morphology, and external stimuli and is critical for practical applications. Although many studies have been conducted, there are still challenges to achieving real-time transformation of liquid transport direction on the material surface. Herein, we demonstrate a strategy to achieve curvature responsive anisotropic wetting on the elastic film with V-shaped prism microarray (VPM) microstructure, which can be used to control the direction of liquid transport. The results reveal that the curvature change of an elastic film can adjust the arrangement of V-shaped prisms on the elastic film. Correspondingly, the liquid wetting trend will change and even the moving direction reverses with varying arrangements of the V-shaped prisms on the elastic film. Meanwhile, surface hydrophobicity of the VPM elastic film also affects the liquid wetting trend and even shows the opposite transport direction of the liquid, which is up to the water wetting state on the VPM elastic film. Based on these results, the VPM elastic film can serve as a valve to control the liquid transport direction and is promising in the application of liquid directional harvest, chemical reaction, microfluidic, etc.

A magnetic responsive composite surface for high-performance droplet and bubble manipulation

Here, a magnetic responsive composite surface (MRCS) was prepared by injecting a magnetic elastomer into ZnO nanoarrays for intelligent control of droplet/bubble transport. This non-pollution, non-contact operation method has shown great potential in micro-fluids, micro-chemical reactors, chip laboratory environments and other related applications.

Gradient monolayered porous membrane for liquid manipulation: from fabrication to application

The controlled transport of liquid on a smart material surface has important applications in the fields of microreactors, mass and heat transfer, water collection, microfluidic devices and so on. Porous membranes with special wettability have attracted extensive attention due to their unique unidirectional transport behavior, that is, liquid can easily penetrate in one direction while reverse transport is prevented, which shows great potential in functional textiles, fog collection, oil/water separation, sensors, etc. However, many porous membranes are synthesized from multilayer structural materials with poor mechanical properties and are currently prone to delamination, which limits their stability. While a monolayered porous membrane, especially for gradient structure, is an efficient, stable and durable material owing to its good durability and difficult stratification. Therefore, it is of great significance to fabricate a monolayered porous membrane for controllable liquid manipulation. In this minireview, we briefly introduce the classification and fabrication of typical monolayered porous membranes. And the applications of monolayered porous membranes in unidirectional penetration, selective separation and intelligent response are further emphasized and discussed. Finally, the controllable preparation and potential applications of porous membranes are featured and their prospects discussed on the basis of their current development.

Adhesion behaviors of water droplets on bioinspired superhydrophobic surfaces

The adhesion behaviors of droplets on surfaces are attracting increasing attention due to their various applications. Many bioinspired superhydrophobic surfaces with different adhesion states have been constructed in order to mimic the functions of natural surfaces such as a lotus leaf, a rose petal, butterfly wings, etc. In this review, we first present a brief introduction to the fundamental theories of the adhesion behaviors of droplets on various surfaces, including low adhesion, high adhesion and anisotropic adhesion states. Then, different techniques to characterize droplet adhesion on these surfaces, including the rotating disk technique, the atomic force microscope cantilever technique, and capillary sensor-based techniques, are described. Wetting behaviors, and the switching between different adhesion states on bioinspired surfaces, are also summarized and discussed. Subsequently, the diverse applications of bioinspired surfaces, including water collection, liquid transport, drag reduction, and oil/water separation, are discussed. Finally, the challenges of using liquid adhesion behaviors on various surfaces, and future applications of these surfaces, are discussed.

Conductive Materials with Elaborate Micro/Nanostructures for Bioelectronics

Bioelectronics, an emerging field with the mutual penetration of biological systems and electronic sciences, allows the quantitative analysis of complicated biosignals together with the dynamic regulation of fateful biological functions. In this area, the development of conductive materials with elaborate micro/nanostructures has been of great significance to the improvement of high-performance bioelectronic devices. Thus, here, a comprehensive and up-to-date summary of relevant research studies on the fabrication and properties of conductive materials with micro/nanostructures and their promising applications and future opportunities in bioelectronic applications is presented. In addition, a critical analysis of the current opportunities and challenges regarding the future developments of conductive materials with elaborate micro/nanostructures for bioelectronic applications is also presented.

Flexible and Precise Droplet Manipulation by a Laser-Induced Shape Temperature Field on a Lubricant-Infused Surface

Light actuation on a lubricant-infused surface (LIS) has attracted great attention because of its flexibility and remote control of droplet motion. However, to actuate a droplet on a LIS flexibly and precisely by light, the key issue is to control two degrees of freedom of the droplet motion in real time. In this paper, we propose a C-shape temperature field (CSTF) induced by rapid and selective laser irradiation on a LIS. The CSTF could not only manipulate a single droplet precisely and flexibly but also process multiple droplets automatically and orderly in real time. The mechanism showed that the droplet was confined by the Marangoni force in two orthogonal directions. For single droplet manipulation, the CSTF had the capability of correcting the off-track droplet motion. Moreover, the droplet motion, including rectilinear motion and curvilinear motion, could be precisely and flexibly controlled by the motion of the CSTF. For manipulation of multiple droplets, coalescence of multiple droplets was successfully achieved by triple rotating CSTFs. Such a method was applied in the detection of 5 μL of bovine serum albumin (BSA) by triggering chromogenic reactions automatically and orderly, which improved the efficiency of the whole process. We believe that this method is a significant candidate for intelligent droplet manipulation.

Precise Controlling of Friction and Adhesion on Reprogrammable Shape Memory Micropillars

Microstructured surfaces with stimuli-responsive performances have aroused great attention in recent years, but it still remains a significant challenge to endow surfaces with precisely controlled morphological changes in microstructures, so as to get the precise control of regional properties (e.g., friction, adhesion). Herein, a kind of carbonyl iron particle-doped shape memory polyurethane micropillar with precisely controllable morphological changes is realized, upon remote near-infrared light (NIR) irradiation. Owing to the reversible transition of micropillars between bent and upright states, the micro-structured surface exhibits precisely controllable low-to-high friction transitions, together with the changes of friction coefficient ranging from ∼0.8 to ∼1.2. Hence, the changes of the surface friction even within an extremely small area can be precisely targeted, under local NIR laser irradiation. Moreover, the water droplet adhesion force of the surface can be reversibly switched between ∼160 and ∼760 μN, demonstrating the application potential in precisely controllable wettability. These features indicate that the smart stimuli-responsive micropillar arrays would be amenable to a variety of applications that require remote, selective, and on-demand responses, such as a refreshable Braille display system, micro-particle motion control, lab-on-a-chip, and microfluidics.

Simple but Efficient Method To Transport Droplets on Arbitrarily Controllable Paths

The flexible manipulation of droplets manifests a wide spectrum of applications, such as micro-flow control, drug-targeted therapy, and microelectromechanical system heat dissipation. How to realize the efficient control of droplets has become a problem of concern. In this paper, a simple method that can realize the transport of droplets along any controllable path is proposed. It not only has a simple preparation process and clear transport mechanism but is also easy to realize in manipulation technology. A magnetic-sensitive surface is prepared by filling a polymer matrix with magnetic particles and immersing in a lubricant. Under the action of an external magnetic field, rough microstructures are generated locally on the surface, forming the wettability gradient with the area far away from the field. Moving the magnetic field, the wettability gradient region moves accordingly and drives droplets to transport. To better control the transport path of droplets or realize a more complex path design, a ring-shaped magnetic field is further adopted, during which the droplet is automatically located in the ring-shaped region and moves with the movement of the ring-shaped magnetic field. The present technique is simple and easy to implement, which should be helpful in the field of precise regulation of the droplet position.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Bioinspired self-cleaning surface with microflower-like structures constructed by electrochemically corrosion mediated self-assembly

Developing facile and low-cost methods for the fabrication of bioinspired self-cleaning surfaces is of significant importance but still very challenging. In this work, we present a simple facile and low-cost...

Stretch-Enhanced Anisotropic Wetting on Transparent Elastomer Film for Controlled Liquid Transport

Direction-controlled wetting surfaces, special for lubricating oil infused anisotropic surfaces, have attracted great research interest in directional liquid collection, expelling, transfer, and separation. Nonetheless, there are still existing difficulties in achieving directional and continuous liquid transport. Herein, we present a strategy to achieve directional liquid transport on transparent lubricating oil infused elastomer film with V-shaped prisms microarray (VPM). The results reveal that the water wetting direction in the parallel and staggered arrangement of the VPM structure surface with lubricating oil infusion is the opposite, which is completely different from the wetting direction on the usual VPM surface in air. Moreover, asymmetric stretching can enhance or weaken the directional water wetting tendency on the lubricating oil infused VPM elastomer film and even can reverse the droplet wetting direction. In a closed moist environment, tiny droplets gradually coalesce and then slip away from the lubricating oil infused VPM surface to keep the surface transparent, due to the cooperation of imbalanced Laplace pressure, resulting from the anisotropic geometric structures, varying VPMs spacing, and gravity. Thus, this work provides a paradigm to design and fabricate a type of surface engineering material in the application fields of directional expelling, liquid collection, anti-biofouling, anti-icing, drag reduction, anticorrosion, etc.

Tunable surface electric field of electrode materials via constructing Schottky heterojunctions for selective conversion of trash ions to treasures

Surface electric field of catalyst is widely recognized as one of the key points to boost catalytic activity. However, there is still a lack of convenient ways to tune the surface electric field to selectively boost the catalytically conversions of different types of reactants in specific catalytic reaction. Here, we introduce a concept-new method to tune the surface electric field of electrode materials by adjusting the number and density of heterojunctions inside. Both theoretical and experimental results prove that the well-designed surface electric field of an electrocatalyst plays a key role in facilitating pre-adsorption and/or activation of reactants for selective conversion of trash ions to useful products in hydrogen evolution reaction, oxygen evolution reaction and NO x - reduction reaction.

Formulating Multiphase Medium Anti-wetting States in an Air-Water-Oil System: Engineering Defects for Interface Chemical Evolutions

Studies which regulate macroscopic wetting states on determined surfaces in multiphase media are of far-reaching significance but are still in the preliminary stage. Herein, inspired by the wettability subassembly of fish scales, Namib desert beetle shell, and lotus leaf upper side, interfaces in the air-water-oil system are programmed by defect engineering to tailor the anti-wetting evolution from double to triple liquid repellency states. By controlling the visible light irradiation and plasma treatment, surface oxygen vacancies on Cu_xO@TiO₂ nanowires (NWs) can be healed or reconstructed. The original membrane or the membrane after plasma treatment possesses abundant surface oxygen vacancies, and the homogeneous hydrophilic membrane shows only double anti-wetting states in the water-oil system. By the unsaturated visible light irradiation time, the surface oxygen vacancy partially healed, the heterogeneous hydrophilic-hydrophobic components occupied the membrane surface, and the anti-wetting state finally changed from double to triple in the air-water-oil system. After the illumination time reaches saturation, it promotes the healing of all surface oxygen vacancies, and the membrane surface only contains uniform hydrophobic components and only maintains double anti-wetting state in the air-oil system. The mechanism of the triple anti-wetting state on a heterogeneous surface is expounded by establishing a wetting model. The wetting state and the adhesion state of the Cu_xO@TiO₂ NW membrane show regional specificity by controlling the illumination time and region. The underwater oil droplets exhibit the "non-adhesive" and "adhesive" state in a region with unsaturated irradiation time or in an unirradiated region, respectively. Underwater oil droplet manipulation can be accomplished easily based on switchable wettability and adhesion. Current studies reveal that defect engineering can be extended to anti-wetting evolution in the air-water-oil system. Constructing an anti-wetting interface by heterogeneous components provides reference for designing the novel anti-wetting interface.

Smart Bionic Surfaces with Switchable Wettability and Applications

In order to satisfy the needs of different applications and more complex intelligent devices, smart control of surface wettability will be necessary and desirable, which gradually become a hot spot and focus in the field of interface wetting. Herein, we review interfacial wetting states related to switchable wettability on superwettable materials, including several classical wetting models and liquid adhesive behaviors based on the surface of natural creatures with special wettability. This review mainly focuses on the recent developments of the smart surfaces with switchable wettability and the corresponding regulatory mechanisms under external stimuli, which is mainly governed by the transformation of surface chemical composition and geometrical structures. Among that, various external stimuli such as physical stimulation (temperature, light, electric, magnetic, mechanical stress), chemical stimulation (pH, ion, solvent) and dual or multi-triggered stimulation have been sought out to realize the regulation of surface wettability. Moreover, we also summarize the applications of smart surfaces in different fields, such as oil/water separation, programmable transportation, anti-biofouling, detection and delivery, smart soft robotic etc. Furthermore, current limitations and future perspective in the development of smart wetting surfaces are also given. This review aims to offer deep insights into the recent developments and responsive mechanisms in smart biomimetic surfaces with switchable wettability under external various stimuli, so as to provide a guidance for the design of smart surfaces and expand the scope of both fundamental research and practical applications.

Titanium Dioxide Derived Materials with Superwettability

Titanium dioxide (TiO2) is widely used in various fields both in daily life and industry owing to its excellent photoelectric properties and its induced superwettability. Over the past several decades, various methods have been reported to improve the wettability of TiO2 and plenty of practical applications have been developed. The TiO2-derived materials with different morphologies display a variety of functions including photocatalysis, self-cleaning, oil-water separation, etc. Herein, various functions and applications of TiO2 with superwettability are summarized and described in different sections. First, a brief introduction about the discovery of photoelectrodes made of TiO2 is revealed. The ultra-fast spreading behaviors on TiO2 are shown in the part of ultra-fast spreading with superwettability. The part of controllable wettability introduces the controllable wettability of TiO2-derived materials and their related applications. Recent developments of interfacial photocatalysis and photoelectrochemical reactions with TiO2 are presented in the part of interfacial photocatalysis and photoelectrochemical reactions. The part of nanochannels for ion rectification describes ion transportation in nanochannels based on TiO2-derived materials. In the final section, a brief conclusion and a future outlook based on the superwettability of TiO2 are shown.

CO2-Triggered ON/OFF Wettability Switching on Bioinspired Polylactic Acid Porous Films for Controllable Bioadhesion

Bioinspired honeycomb-like porous films with switchable properties have drawn much attention recently owing to their potential application in scenarios in which the conversion between two opposite properties is required. Herein, the CO₂-gas-triggered ON/OFF switching wettability of biocompatible polylactic acid (PLA) honeycomb porous films is fabricated. Highly ordered porous films with diameters between 2.0 and 2.8 μm are separately prepared from complexes of nonresponsive PLA and a CO₂-sensitive melamine derivative [N²,N⁴,N⁶-tris(3-(dimethylamino)propyl)-1,3,5-triazine-2,4,6-triamine, MET] via the breath figure method. The hydrophilic CO₂-sensitive groups can be precisely arranged in the pore's inner surface and/or top surface of the films by simply changing the PLA/MET ratio. The sensitive groups in the pore's inner surface act as a switch triggered by CO₂ gas controlling water to enter the pores or not, thus resulting in ON/OFF switching wettability. The largest response of the water contact angle of honeycomb films reaches 35°, from 100 to 65°, leading to an obvious hydrophobic-hydrophilic conversion. The improved surface wettability enhances the interaction between the cell and honeycomb film surface, thus resulting in a better cell attachment. Such smart properties accompanying the biocompatible polymer and biological gas trigger facilitate possible biomedical and bioengineering applications in the future for these films.

Magnetically Responsive Film Decorated with Microcilia for Robust and Controllable Manipulation of Droplets

Droplet manipulations are critical for applications ranging from biochemical analysis, medical diagnosis to environmental controls. Even though magnetic actuation has exhibited great potential, the capability of high-speed, precise manipulation, and mixing improvement covering a broad droplet volume has not yet been realized. Herein, we demonstrated that the magnetic actuation could be conveniently achieved via decorating the magnetically responsive film with microcilia. Under magnetic field, the film can quickly response with localized deformation, along with the microcilia to realize the surface superhydrophobicity for droplet manipulation with velocity up to ∼173 mm/s covering a broad volume of 2-100 μL. The robust system further allows us to realize rapid and complete droplet mixing within ∼1.6 s. In addition, the microcilia decorated surface can preserve the robust superhydrophobicity after various stability tests, for example, normal pressing, chemical corrosion, and mechanical abrasion, exhibiting the possibility toward the long-term and real applications. With the multifunctional demonstrations such as obvious mixing improvement, parallel manipulation, and serial dilution, we believe that the methodology can open up a magnetic field-based avenue for future applications in digital microfluidics, and biochemical assays, etc.