Ultrathin and Ultrastrong Kevlar Aramid Nanofiber Membranes for Highly Stable Osmotic Energy Conversion

Mechanically robust ultrathin nanofibrous films by using microfluidic-based continuous printing

Ultrathin nanofibrous films with unique properties, such as controlled thickness, structures, and excellent mechanical robustness, play a vital role in flexible wearable devices, electronic skin, and rechargeable batteries. However, nanofibrous films are always facing limitations in their mechanical properties, even though they are strong when used as textiles, mainly owing to their structural shortcomings by using conventional fabrication methods. Herein, we present the fabrication of free-standing ultrathin nanofibrous films with good mechanical properties by using a microfluidic-based continuous printing strategy. Owing to the precisely controllable microfluidic flow in the micrometre-scale, the resulting aramid nanofibre (ANF) films can reach thicknesses as low as 140 ± 25 nm. Specifically, the tensile strength of such ultrathin ANF films is recorded at an impressive value of 667 ± 40 MPa, representing a 120% improvement compared to the films prepared by using casting method. Such excellent mechanical robustness comes from the double-sided protonation, which shows a symmetrically dense structure compared to the asymmetric structure of cast films. Furthermore, we demonstrate the continuous fabrication of thin regenerated cellulose nanofiber (RCNF) and cellulose diacetate (CDA) films using the microfluidic-based printing strategy. Both microfluidic-based films show significant enhancements in strength, with a 42% increase for RCNF and a 94% increase for CDA compared to their cast films. We envision that this microfluidic-based continuous printing strategy provides a promising pathway for the development of advanced ultrathin nanofibrous films towards practical applications.

Massively Enhanced Charge Selectivity, Ion Transport, and Osmotic Energy Conversion by Antiswelling Nanoconfined Hydrogels

Developing a nanofluidic membrane with simultaneously enhanced ion selectivity and permeability for high-performance osmotic energy conversion has largely been unexplored. Here, we tackle this issue by the confinement of highly space-charged hydrogels within an orderedly aligned nanochannel array membrane. The nanoconfinement effect endows the hydrogel-based membrane with excellent antiswelling property. Furthermore, experimental and simulation results demonstrate that such a nanoconfined hydrogel membrane exhibits massively enhanced cation selectivity and ion transport properties. Consequently, an amazingly high power density up to ∼52.1 W/m2 with an unprecedented energy conversion efficiency of 37.5% can be reached by mixing simulated salt-lake water (5 M NaCl) and river water (0.01 M NaCl). Both efficiency indexes surpass those of most of the state-of-the-art nanofluidic membranes. This work offers insights into the design of highly ion-selective membranes to achieve ultrafast ion transport and high-performance osmotic energy harvesting.

Enhancing Ionic Selectivity and Osmotic Energy by Using an Ultrathin Zr-MOF-Based Heterogeneous Membrane with Trilayered Continuous Porous Structure

Designing a nanofluidic membrane with high selectivity and fast ion transport property is the key towards high-performance osmotic energy conversion. However, most of reported membranes can produce power density less than commercial benchmark (5 W/m2), due to the imbalance between ion selectivity and permeability. Here, we report a novel nanoarchitectured design of a heterogeneous membrane with an ultrathin and dense zirconium-based UiO-66-NH2 metal-organic framework (MOF) layer and a highly aligned and interconnected branched alumina nanochannel membrane. The design leads to a continuous trilayered pore structure of large geometry gradient in the sequence from angstrom-scale to nano-scale to sub-microscale, which enables the enhanced directional ion transport, and the angstrom-sized (~6.6-7 Å) UiO-66-NH2 windows render the membrane with high ion selectivity. Consequently, the novel heterogeneous membrane can achieve a high-performance power of ~8 W/m2 by mixing synthetic seawater and river water. The power density can be largely upgraded to an ultrahigh ~17.1 W/m2 along with ~48.5 % conversion efficiency at a 50-fold KCl gradient. This work not only presents a new membrane design approach but also showcases the great potential of employing the zirconium-based MOF channels as ion-channel-mimetic membranes for highly efficient blue energy harvesting.

All-natural 2D nanofluidics as highly-efficient osmotic energy generators

Two-dimensional nanofluidics based on naturally abundant clay are good candidates for harvesting osmotic energy between the sea and river from the perspective of commercialization and environmental sustainability. However, clay-based nanofluidics outputting long-term considerable osmotic power remains extremely challenging to achieve due to the lack of surface charge and mechanical strength. Here, a two-dimensional all-natural nanofluidic (2D-NNF) is developed as a robust and highly efficient osmotic energy generator based on an interlocking configuration of stacked montmorillonite nanosheets (from natural clay) and their intercalated cellulose nanofibers (from natural wood). The generated nano-confined interlamellar channels with abundant surface and space negative charges facilitate selective and fast hopping transport of cations in the 2D-NNF. This contributes to an osmotic power output of ~8.61 W m-2 by mixing artificial seawater and river water, higher than other reported state-of-the-art 2D nanofluidics. According to detailed life cycle assessments (LCA), the 2D-NNF demonstrates great advantages in resource consumption (1/14), greenhouse gas emissions (1/9), and production costs (1/13) compared with the mainstream 2D nanofluidics, promising good sustainability for large-scale and highly-efficient osmotic power generation.

Addressing Challenges in Ion-Selectivity Characterization in Nanopores

Ion selectivity is the basis for designing smart nanopore/channel-based devices, e.g., ion separators and biosensors. Quantitative characterization of ion selectivities in nanopores often employs the Nernst or Goldman-Hodgkin-Katz (GHK) equation to interpret transmembrane potentials. However, the direction of the measured transmembrane potential drop is not specified in these equations, and selectivity values calculated using absolute values of transmembrane potentials do not directly reveal the ion for which the membrane is selective. Moreover, researchers arbitrarily choose whether to use the Nernst or GHK equation and overlook the significant differences between them, leading to ineffective quantitative comparisons between studies. This work addresses these challenges through (a) specifying the transmembrane potential (sign) and salt concentrations in terms of working and reference electrodes and the solutions in which they reside when using the Nernst and GHK equations, (b) reporting of both Nernst-selectivity and GHK-selectivity along with solution compositions and transmembrane potentials when comparing different nanopores/channels, and (c) performing simulations to define an ideal selectivity for nanochannels. Experimental and modeling studies provide significant insight into these fundamental equations and guidelines for the development of nanopore/channel-based devices.

Charge-Gradient Sulfonated Poly(ether ether ketone) Membrane with Enhanced Ion Selectivity for Osmotic Energy Conversion

Engineered asymmetric heterogeneous ion-selective membranes have become a focal point for their improved efficiency in harnessing osmotic energy from ionic solutions with varying salinity. However, achieving both energy conversion efficiency and excellent chemical stability necessitates effectively mitigating the formation of detrimental interface cracks between two different layers. We develop a charge-gradient sulfonated poly(ether ether ketone) (SPEEK) membrane (CG-SPEEK) on a large-scale using a straightforward coating method. As an osmotic energy generator, CG-SPEEK membrane achieves an impressive output power density of 9.2 W m-2 and exhibits ultrahigh cation selectivity (0.99), with an energy conversion efficiency of 48% at a 50-fold NaCl concentration gradient. The results highlight the ion diode effects of CG-SPEEK, driven by a charge density gradient that accelerates cation transport while suppressing ion concentration polarization. Density functional theory simulations provide further insights, revealing that the energy barrier for Na+ ion transport through CG-SPEEK membrane is lower than that through a homogeneous SPEEK membrane. This work not only enhances our understanding of ion transport dynamics but also establishes the CG-SPEEK membrane as a promising candidate for efficient osmotic energy conversion applications.

A facile strategy for the preparation of carbon nanotubes/polybutadiene crosslinked composite membrane and its application in osmotic energy harvesting

The osmotic energy between riverine water and seawater can be converted into electricity by reverse electrodialysis (RED). However, the facile fabrication of advanced RED membranes with high energy conversion efficiencies, large areas, and excellent mechanical properties remains a challenge. Carbon nanotubes (CNTs) exhibit excellent conductivity and provide suitable channels for ion transport but cannot form membranes independently, which limits the related applications in osmotic energy conversion. Herein, a new organic-inorganic composite membrane is prepared by combining hydroxyl-terminated polybutadiene as a matrix and carbon nanotubes as transport nanochannels. The nanotubes are pre-subjected to plasma treatment to increase the surface charge density and transport capacity of the nanochannels, improving the ion selectivity and energy conversion efficiency. Under actual seawater/river water conditions, the developed membrane delivers a power density of ∼5.1 W/m2 and shows good mechanical strength (219 MPa). Our work provides a facile solution to the problem posed by the inability of ideal nanochannels to form membranes independently and paves the way for the application of RED membranes in osmotic energy conversion.

Folk arts-inspired twice-coagulated configuration-editable tough aerogels enabled by transformable gel precursors

Aerogels, as famous lightweight and porous nanomaterials, have attracted considerable attention in various emerging fields in recent decades, however, both low density and weak mechanical performance make their configuration-editing capability challenging. Inspired by folk arts, herein we establish a highly efficient twice-coagulated (TC) strategy to fabricate configuration-editable tough aerogels enabled by transformable gel precursors. As a proof of concept, aramid nanofibers (ANFs) and polyvinyl alcohol (PVA) are selected as the main components of aerogel, among which PVA forms a flexible configuration-editing gel network in the first coagulation process, and ANF forms a configuration-locking gel network in the second coagulation process. TC strategy guarantees the resulting aerogels with both high toughness and feasible configuration editing capability individually or simultaneously. Altogether, the resulting tough aerogels with special configuration through soft to hard modulation provide great opportunities to break through the performance limits of the aerogels and expand application areas of aerogels.

Asymmetric Nanoporous Alumina Membranes for Nanofluidic Osmotic Energy Conversion

The potential of harnessing osmotic energy from the interaction between seawater and river water has been recognized as a promising, eco-friendly, renewable, and sustainable source of power. The reverse electrodialysis (RED) technology has gained significant interest for its ability to generate electricity by combining concentrated and diluted streams with different levels of salinity. Nanofluidic membranes with tailored ion transport dynamics enable efficient harvesting of renewable osmotic energy. In this regard, anodic aluminum oxide (AAO) membranes with abundant nanochannels provide a cost-effective nanofluidic platform to obtain structures with a high density of ordered pores. AAO can be utilized in constructing asymmetric composite membranes with enhanced ion flux and selectivity to improve output power generation. In this review, we first present the fundamental structure and properties of AAO, followed by summarizing the fabrication techniques for asymmetric membranes using AAO and other nanostructured materials. Subsequently, we discuss the materials employed in constructing asymmetric structures incorporating AAO while emphasizing how material selection and design can resist and promote efficient energy conversion. Finally, we provide an outlook on future applications and address the challenges that need to be overcome for successful osmotic energy conversion.

High Strength MXene/PBONF Heterogeneous Membrane with Excellent Ion Selectivity for Efficient Osmotic Energy Conversion

Layered MXene nanofluidic membranes still face the problems of low mechanical property, poor ion selectivity, and low output power density. In this work, we successfully constructed heterostructured membranes with the combination of the layered channels of the MXene layer on the top and the nanoscale poly(p-phenylene-benzodioxazole) nanofiber (PBONF) layer on the bottom through a stepwise filtration method. The as-prepared MXene/PBONF-50 heterogeneous membrane exhibits high mechanical properties (strength of 221.6 MPa, strain of 3.2%), high ion selectivity of 0.87, and an excellent output power density of 15.7 W/m2 at 50-fold concentration gradient. Excitingly, the heterogeneous membrane presents a high power density of 6.8 W/m2 at a larger testing area of 0.79 mm2 and long-term stability. This heterogeneous membrane construction provides a viable strategy for the enhancement of mechanical properties and osmotic energy conversion of 2D materials.

Enhancing the performance of a cylindrical nanopore in osmotic power generation through designing the waveform of its inner surface

Recently, nanofluidic osmotic power, a promising technology converting the salinity difference between brine and fresh water into electricity using nanopores, has drawn the attention of researchers. Previous studies in this field were based mainly on nanopores having a smooth inner surface. To enhance the performance of nanofluidic osmotic power, we investigated four types of cylindrical nanopores, each with a unique waveform wall design (square, saw-tooth, triangle, and sine waves). This study focused on elucidating the influence of bulk salt concentration and geometric characteristics at the solid-liquid interface. We demonstrated that the presence of a waveform wall introduces new variables that have a significant impact on the overall performance of a nanofluidic osmotic power system. At the optimal amplitude of the waveform wall, raising waveform frequency can remarkably improve the osmotic current, diffusion potential, maximum power, and maximum efficiency. The present study provides a novel aspect of osmotic power, where the geometric nature of the nanopore reveals profound and intriguing phenomena primarily attributed to the distribution of ions within its interior.

Robust Cellulose Nanocrystal-Based Self-Assembled Composite Membranes Doped with Polyvinyl Alcohol and Graphene Oxide for Osmotic Energy Harvesting

Osmotic energy from the salinity gradients represents a promising energy resource with stable and sustainable characteristics. Nanofluidic membranes can be considered as powerful alternatives to the traditional low-performance ion exchange membrane to achieve high-efficiency osmotic energy harvesting. However, the development of a highly efficient and easily scalable core membrane component from low-cost raw materials remains challenging. Here, a composite membrane based on the self-assembly of cellulose nanocrystals (CNCs) with polyvinyl alcohol (PVA) and graphene oxide (GO) nanoflakes as additives is developed to provide a solution. The introduction of soft PVA polymer significantly improves the mechanical strength and water stability of the composite membrane by forming a nacre-like structure. Benefiting from the abundant negative charges of CNC nanorods and GO nanoflakes and the generated network nanochannels, the composite membrane demonstrates a good cation-selective transport capacity, thus contributing to an optimal osmotic energy conversion of 6.5 W m-2 under a 100-fold salinity gradient and an exemplary stability throughout 25 consecutive days of operation. This work provides an option for the development of nanofluidic membranes that can be easily produced on a large scale from well-resourced and sustainable biomass materials for high-efficiency osmotic energy conversion.

Harvesting Blue Energy Based on Salinity and Temperature Gradient: Challenges, Solutions, and Opportunities

Greenhouse gas emissions associated with power generation from fossil fuel combustion account for 25% of global emissions and, thus, contribute greatly to climate change. Renewable energy sources, like wind and solar, have reached a mature stage, with costs aligning with those of fossil fuel-derived power but suffer from the challenge of intermittency due to the variability of wind and sunlight. This study aims to explore the viability of salinity gradient power, or "blue energy", as a clean, renewable source of uninterrupted, base-load power generation. Harnessing the salinity gradient energy from river estuaries worldwide could meet a substantial portion of the global electricity demand (approximately 7%). Pressure retarded osmosis (PRO) and reverse electrodialysis (RED) are more prominent technologies for blue energy harvesting, whereas thermo-osmotic energy conversion (TOEC) is emerging with new promise. This review scrutinizes the obstacles encountered in developing osmotic power generation using membrane-based methods and presents potential solutions to overcome challenges in practical applications. While certain strategies have shown promise in addressing some of these obstacles, further research is still required to enhance the energy efficiency and feasibility of membrane-based processes, enabling their large-scale implementation in osmotic energy harvesting.

Microfluidic-Based Continuous Fabrication of Ultrathin Hydrogel Films with Controllable Thickness

Ultrathin hydrogel films composed of cross-linked polymer networks swollen by water, with soft and moisturized features similar to biological tissue, play a vital role in flexible biosensors and wearable electronics. However, achieving efficient and continuous fabrication of such films remains a challenge. Here, we present a microfluidic-based strategy for the continuous fabrication of free-standing ultrathin hydrogel films by using laminar flow, which can be precisely controlled in the micrometer scale. Compared with conventional methods, the microfluidic-based method shows advantages in producing hydrogel films with a high homogeneity as well as maintaining the structural integrity, without the need of supporting substrates and sophisticated equipment. This strategy allows the precise control over the thickness of the hydrogel films ranging from 15 ± 0.2 to 39 ± 0.5 μm, by adjusting the height of the microfluidic channels, with predictable opportunities for scaling up. Therefore, our strategy provides a facile route to produce advanced thin polymer films in a universal, steerable, and scalable manner and will promote the applications of thin polymer films in biosensors and wearable electronics.

Electrodeposited MOFs Membrane with In Situ Incorporation of Charged Molecules for Osmotic Energy Harvesting

Ion-selective membranes are considered as the promising candidates for osmotic energy harvesting. However, the fabrication of highly perm-selective membrane is the major challenge. Metal-organic frameworks (MOFs) with well-defined nanochannels along functional charged groups show great importance to tackle this problem. Here, a series of dense sodium polystyrene sulfonate (PSS) incorporated MOFs composite membranes (PSS@MOFs) on a porous anodic aluminum oxide (AAO) membrane via in situ anodic electrodeposition process are developed. Benefiting to the novel structural design of the confined Ag layer, PSS@MOFs dense composite membrane with less defects formed. The sulfonated nanochannels of the PSS@MOFs composite membrane provided rapid and selective transport of cations due to the enhanced electrostatic interaction between the permeating ions and MOFs. While osmotic energy conversion, 860 nm thick negatively charged PSS@MOFs composite membrane achieves an ultrahigh cation transfer number of 0.993 and energy conversion efficiency of 48.8% at a 100-fold salinity gradient. Moreover, a large output power of 2.90 µW has been achieved with an ultra-low internal resistance of 999 Ω, employing an effective area of 12.56 mm² . This work presents a promising strategy to construct a high-performance MOFs-based osmotic energy harvesting system for practical applications.

Membranes for Osmotic Power Generation by Reverse Electrodialysis

In recent years, the utilization of the selective ion transport through porous membranes for osmotic power generation (blue energy) has received a lot of attention. The principal of power generation using the porous membranes is same as that of conventional reverse electrodialysis (RED), but nonporous ion exchange membranes are conventionally used for RED. The ion transport mechanisms through the porous and nonporous membranes are considerably different. Unlike the conventional nonporous membranes, the ion transport through the porous membranes is largely dictated by the principles of nanofluidics. This owes to the fact that the osmotic power generation via selective ion transport through porous membranes is often referred to as nanofluidic reverse electrodialysis (NRED) or nanopore-based power generation (NPG). While RED using nonporous membranes has already been implemented on a pilot-plant scale, the progress of NRED/NPG has so far been limited in the development of small-scale, novel, porous membrane materials. The aim of this review is to provide an overview of the membrane design concepts of nanofluidic porous membranes for NPG/NRED. A brief description of material design concepts of conventional nonporous membranes for RED is provided as well.