Elastic Fibers/Fabrics for Wearables and Bioelectronics

Biointerface Fiber Technology from Electrospinning to Inflight Printing

Building two-dimensional (2D) and three-dimensional (3D) micro- and nanofibril structures with designable patterns and functionalities will offer exciting prospects for numerous applications spanning from permeable bioelectronics to tissue engineering scaffolds. This Spotlight on Applications highlights recent technological advances in fiber printing and patterning with functional materials for biointerfacing applications. We first introduce the current state of development of micro- and nanofibers with applications in biology and medical wearables. We then describe our contributions in developing a series of fiber printing techniques that enable the patterning of functional fiber architectures in three dimensions. These fiber printing techniques expand the material library and device designs, which underpin technological capabilities from enabling fundamental studies in cell migration to customizable and ecofriendly fabrication of sensors. Finally, we provide an outlook on the strategic pathways for developing the next-generation bioelectronics and "Fiber-of-Things" (FoT) using nano/micro-fibers as architectural building blocks.

Cellulose-based functional textiles through surface nano-engineering with MXene and MXene-based composites

The emergence of smart textiles with the ability to regulate body temperature, monitor human motion, exhibit antibacterial properties, sound fire alarms, and offer fire resistance has sparked considerable interest in recently. MXene displays remarkable attributes like high metallic conductivity, electromagnetic shielding capability, and photothermal/electrothermal properties. Furthermore, due to the highly polar surface groups, MXene nanosheets show exceptional hydrophilic properties and are able to establish strong connections with the polar surfaces of natural fabrics. This review focuses on the most recent developments in altering the surface of cellulosic textiles with MXene and MXene-based composites. The combination of MXene with other modifier agents, such as phosphorous compounds, graphene, carbon nanotube, conductive polymers, antibacterial macromolecules, superhydrophobic polymers, and metal or metal oxide nanoparticles, imparts diverse functionalities to textiles, such as self-cleaning and fire resistance. Moreover, the synergistic effects between these modifier agents with MXenes can improve MXene-related properties like antibacterial, photothermal, electrothermal, and motion- and fire-sensing characteristics.

Breathable and Stretchable Epidermal Electronics for Health Management: Recent Advances and Challenges

Advanced epidermal electronic devices, capable of real-time monitoring of physical, physiological, and biochemical signals and administering appropriate therapeutics, are revolutionizing personalized healthcare technology. However, conventional portable electronic devices are predominantly constructed from impermeable and rigid materials, which thus leads to the mechanical and biochemical disparities between the devices and human tissues, resulting in skin irritation, tissue damage, compromised signal-to-noise ratio (SNR), and limited operational lifespans. To address these limitations, a new generation of wearable on-skin electronics built on stretchable and porous substrates has emerged. These substrates offer significant advantages including breathability, conformability, biocompatibility, and mechanical robustness, thus providing solutions for the aforementioned challenges. However, given their diverse nature and varying application scenarios, the careful selection and engineering of suitable substrates is paramount when developing high-performance on-skin electronics tailored to specific applications. This comprehensive review begins with an overview of various stretchable porous substrates, specifically focusing on their fundamental design principles, fabrication processes, and practical applications. Subsequently, a concise comparison of various methods is offered to fabricate epidermal electronics by applying these porous substrates. Following these, the latest advancements and applications of these electronics are highlighted. Finally, the current challenges are summarized and potential future directions in this dynamic field are explored.

Fabrication, sustainability, and key performance indicators of bioelectronics via fiber building blocks

Bioelectronics provide efficient information exchange between living systems and man-made devices, acting as a vital bridge in merging the domains of biology and technology. Using functional fibers as building blocks, bioelectronics could be hierarchically assembled with vast design possibilities across different scales, enhancing their application-specific biointegration, ergonomics, and sustainability. In this work, the authors review recent developments in bioelectronic fiber elements by reflecting on their fabrication approaches and key performance indicators, including the life cycle sustainability, environmental electromechanical performance, and functional adaptabilities. By delving into the challenges associated with physical deployment and exploring innovative design strategies for adaptability, we propose avenues for future development of bioelectronics via fiber building blocks, boosting the potential of "Fiber of Things" for market-ready bioelectronic products with minimized environmental impact.

Highly-Aligned All-Fiber Actuator with Asymmetric Photothermal-Humidity Response and Autonomous Perceptivity

Soft robots adapt to complex environments for autonomous locomotion, manipulation, and perception are attractive for robot-environment interactions. Strategies to reconcile environment-triggered actuation and self-powered sensing responses to different stimuli remain challenging. By tuning the in situ vapor phase solvent exchange effect in continuous electrospinning, an asymmetric highly-aligned all-fiber membrane (HAFM) with a hierarchical "grape-like" nanosphere-assembled microfiber structure (specific surface area of 13.6 m2 g-1) and excellent mechanical toughness (tensile stress of 5.5 MPa, and fracture toughness of 798 KJ m-3) is developed, which shows efficient asymmetric actuation to both photothermal and humidity stimuli. The HAFM consists of a metal-organic framework (MOF)-enhanced moisture-responsive layer and an MXene-improved photothermal-responsive layer, which achieves substantial actuation with a bending curvature up to ≈7.23 cm-1 and a fast response of 0.60 cm-1 s-1. By tailoring the fiber alignment and bi-layer thickness ratio, different types of micromanipulators, automatic walking robots, and plant robots with programmable structures are demonstrated, which are realized for self-powered information perception of material type, object moisture, and temperature by integrating the autonomous triboelectric effect induced by photothermal-moisture actuation. This work presents fiber materials with programable hierarchical asymmetries and inspires a common strategy for self-powered organism-interface robots to interact with complex environments.

Water-Based Continuous Fabrication of Highly Elastic Electromagnetic Fibers

Elastic electromagnetic fibers are promising building blocks for next-generation flexible electronics. However, fabrication of elastic fibers is still difficult and usually requires organic solvents or high temperatures, restricting their widespread applications. Furthermore, the continuous production of electromagnetic fibers has not been realized previously. In this study, we propose an ionic chelation strategy to continuously produce electromagnetic fibers with a magnetic liquid metal (MLM) as the core and elastic polyurethane as the sheath in water at room temperature. Sodium alginate (SA) has been introduced to rapidly chelate with calcium ions (Ca2+) in a coagulation bath to support the continuous spinning of waterborne polyurethane (WPU) as a sheath. Meanwhile, WPU-encapsulated MLM microparticles efficiently suppress the fluid instability of MLM for continuous extrusion as the core. The resultant fiber exhibits excellent mechanical performances (tensile strength and toughness up to 32 MPa and 124 MJ/m3, respectively), high conductive stability in large deformations (high conductivity of 7.6 × 104 S/m at 580% strain), and magnetoactive properties. The applications of this electromagnetic fiber have been demonstrated by conductance-stable wires, sensors, actuation, and electromagnetic interference shielding. This work offers a water-based molecular principle for efficient and green fabrication of multifunctional fibers and will inspire a series of applications.

Resorbable conductive materials for optimally interfacing medical devices with the living

Implantable and wearable bioelectronic systems are arising growing interest in the medical field. Linking the microelectronic (electronic conductivity) and biological (ionic conductivity) worlds, the biocompatible conductive materials at the electrode/tissue interface are key components in these systems. We herein focus more particularly on resorbable bioelectronic systems, which can safely degrade in the biological environment once they have completed their purpose, namely, stimulating or sensing biological activity in the tissues. Resorbable conductive materials are also explored in the fields of tissue engineering and 3D cell culture. After a short description of polymer-based substrates and scaffolds, and resorbable electrical conductors, we review how they can be combined to design resorbable conductive materials. Although these materials are still emerging, various medical and biomedical applications are already taking shape that can profoundly modify post-operative and wound healing follow-up. Future challenges and perspectives in the field are proposed.

Review on design strategies and applications of flexible cellulose‑carbon nanotube functional composites

Combining the excellent biocompatibility and mechanical flexibility of cellulose with the outstanding electrical, mechanical, optical and stability properties of carbon nanotubes (CNTs), cellulose-CNT composites have been extensively studied and applied to many flexible functional materials. In this review, we present advances in structural design strategies and various applications of cellulose-CNT composites. Firstly, the structural characteristics and corresponding treatments of cellulose and CNTs are analyzed, as are the potential interactions between the two to facilitate the formation of cellulose-CNT composites. Then, the design strategies and processing techniques of cellulose-CNT composites are discussed from the perspectives of cellulose fibers at the macroscopic scale (natural cotton, hemp, and other fibers; recycled cellulose fibers); nanocellulose at the micron scale (nanofibers, nanocrystals, etc.); and macromolecular chains at the molecular scale (cellulose solutions). Further, the applications of cellulose-CNT composites in various fields, such as flexible energy harvesting and storage devices, strain and humidity sensors, electrothermal devices, magnetic shielding, and photothermal conversion, are introduced. This review will help readers understand the design strategies of cellulose-CNT composites and develop potential high-performance applications.

Highly Sensitive Capacitive Fiber Pressure Sensors Enabled by Electrode and Dielectric Layer Regulation

Capacitive pressure sensors play an important role in the field of flexible electronics. Despite significant advances in two-dimensional (2D) soft pressure sensors, one-dimensional (1D) fiber electronics are still struggling. Due to differences in structure, the theoretical research of 2D sensors has difficulty guiding the design of 1D sensors. The multiple response factors of 1D sensors and the capacitive response mechanism have not been explored. Fiber sensors urgently need a tailor-made theoretical research and development path. In this regard, we established a fiber pressure-sensing platform using a coaxial wet spinning process. Aiming at the two problems of the soft electrode modulus and dielectric layer thickness, the conclusions are drawn from three aspects: model analysis, experimental verification, and formula derivation. It makes up some theoretical blanks of capacitive fiber pressure sensors. Through the self-regulation of these two factors without a complex structural design, the sensitivity can be significantly improved. This provides a great reference for the design and development of fiber pressure sensors. Besides, taking advantage of the scalability and easy integration of 1D electronics, multipoint sensors prepared by fibers have verified their application potential in health monitoring, human-machine interface, and motion behavior analysis.

Imaging of Accumulated Mechanical Stresses Using Self-Assembled Layered Conjugated Polymer

When mechanical stresses, such as tensile, compressive, and frictional stresses, are applied to objects by various motions, they are accumulated in materials. Conventional mechanoresponsive materials and sensors detect one-time applied stress. However, the accumulated stresses are not visualized or measured in previous works. The present study demonstrated imaging and sensing of not only one-time but also accumulated tensile, compressive, and frictional stresses. Polyurethane (PU) film was combined with 2D layered polydiacetylene (PDA), a stimuli-responsive color-changing polymer. PDA generally exhibits no color changes with the application of tensile and compression stresses because the molecular motion leading to the color change is not induced by such mechanical stresses. Here the versatile mechanoresponsiveness was achieved using a block copolymer guest partially intercalated in the layered PDA. As the interlayer and outerlayer segments interact with PDA and PU, respectively, the applied stresses to the film are transferred from PU to PDA via the block copolymer guest. The color changes of the film imaged and quantified the accumulated work depending on the number and strength of the applied multiple stresses such as tensile, compressive, and frictional stresses. The design strategy of materials and methodology of sensing can be applied to the development of new sensors for accumulated mechanical stresses in a wide range of length and strength scales.

Integration of Multiple Heterointerfaces in a Hierarchical 0D@2D@1D Structure for Lightweight, Flexible, and Hydrophobic Multifunctional Electromagnetic Protective Fabrics

The development of wearable multifunctional electromagnetic protective fabrics with multifunctional, low cost, and high efficiency remains a challenge. Here, inspired by the unique flower branch shape of "Thunberg's meadowsweet" in nature, a nanofibrous composite membrane with hierarchical structure was constructed. Integrating sophisticated 0D@2D@1D hierarchical structures with multiple heterointerfaces can fully unleash the multifunctional application potential of composite membrane. The targeted induction method was used to precisely regulate the formation site and morphology of the metal-organic framework precursor, and intelligently integrate multiple heterostructures to enhance dielectric polarization, which improves the impedance matching and loss mechanisms of the electromagnetic wave absorbing materials. Due to the synergistic enhancement of electrospinning-derived carbon nanofiber "stems", MOF-derived carbon nanosheet "petals" and transition metal selenide nano-particle "stamens", the CoxSey/NiSe@CNSs@CNFs (CNCC) composite membrane obtains a minimum reflection loss value (RLmin) of -68.40 dB at 2.6 mm and a maximum effective absorption bandwidth (EAB) of 8.88 GHz at a thin thickness of 2.0 mm with a filling amount of only 5 wt%. In addition, the multi-component and hierarchical heterostructure endow the fibrous membrane with excellent flexibility, water resistance, thermal management, and other multifunctional properties. This work provides unique perspectives for the precise design and rational application of multifunctional fabrics.