Oxygen permeation of various archetypes of oxygen membranes based on BSCF

Thermal Swing Reduction-Oxidation of Me(Ba, Ca, or Mg)SrCoCu Perovskites for Oxygen Separation from Air

The climate change impact associated with greenhouse gas emissions is a major global concern. This work investigates perovskite compounds for oxygen separation from air to supply oxygen to oxyfuel energy systems to abate these significant environmental impacts. The perovskites studied were Me0.5Sr0.5Co0.8Cu0.2O3−δ (MeSCC) where the A-site substitution was carried out by four different cations (Me = Ca, Mg, Sr, or Ba). SEM analysis showed the formation of small particle (<1 µm) aggregates with varying morphological features. XRD analysis confirmed that all compounds were perovskites with a hexagonal phase. Under reduction and oxidation reactions (redox), Ba and Ca substitutions resulted in the highest and lowest oxygen release, respectively. In terms of real application for oxygen separation from air, Ba substitution as BaSCC proved to be preferable due to short temperature cycles for the uptake and release of oxygen of 134 °C, contrary to Ca substitution with long and undesirable temperature cycles of 237 °C. As a result, a small air separation unit of 0.66 m3, containing 1000 kg of BaSCC, can produce 18.5 ton y−1 of pure oxygen by using a conservative heating rate of 1 °C min−1. By increasing the heating rate by a further 1 °C min−1, the oxygen production almost doubled by 16.7 ton y−1. These results strongly suggest the major advantages of short thermal cycles as novel designs for air separation. BaSCC was stable under 22 thermal cycles, and coupled with oxygen production, demonstrates the potential of this technology for oxyfuel energy systems to reduce the emission of greenhouse gases.

Zirconium and Yttrium Co-Doped BaCo0.8Zr0.1Y0.1O3-δ: A New Mixed-Conducting Perovskite Oxide-Based Membrane for Efficient and Stable Oxygen Permeation

Oxygen permeation membranes (OPMs) are regarded as promising technology for pure oxygen production. Among various materials for OPMs, perovskite oxides with mixed electron and oxygen-ion (e^-/O^2-) conducting capability have attracted particular interest because of the high O^2- conductivity and structural/compositional flexibility. However, BaCoO_3-δ-based perovskites as one of the most investigated OPMs suffer from low oxygen permeation rate and inferior structural stability in CO₂-containing atmospheres. Herein, zirconium and yttrium co-doped BaCoO_3-δ (BaCo_1-2xZr_xY_xO_3-δ, x = 0, 0.05, 0.1 and 0.15) are designed and developed for efficient and stable OPMs by stabilizing the crystal structure of BaCoO_3-δ. With the increased Zr/Y co-doping content, the crystal structural stability of doped BaCoO_3-δ is much improved although the oxygen permeation flux is slightly reduced. After optimizing the co-doping amount, BaCo_0.8Zr_0.1Y_0.1O_3-δ displays both a high rate and superior durability for oxygen permeation due to the well-balanced grain size, oxygen-ion mobility, crystal structural stability, oxygen vacancy concentration and surface exchange/bulk diffusion capability. Consequently, the BaCo_0.8Zr_0.1Y_0.1O_3-δ membrane delivers a high oxygen permeation rate of 1.3 mL min^-1 cm^-2 and relatively stable operation at 800 ∘C for 100 h. This work presents a promising co-doping strategy to boost the performance of perovskite-based OPMs, which can promote the industrial application of OPM technology.

Novel Approach for Developing Dual-Phase Ceramic Membranes for Oxygen Separation through Beneficial Phase Reaction

A novel method based on beneficial phase reaction for developing composite membranes with high oxygen permeation flux and favorable stability was proposed in this work. Various Ce0.8Sm0.2O2-δ (SDC) + SrCO3+Co3O4 powders with different SDC contents were successfully fabricated into membranes through high temperature phase reaction. The X-ray diffraction (XRD) measurements suggest that the solid-state reaction between the SDC, SrCO3 and Co3O4 oxides occurred at the temperature for membrane sintering, leading to the formation of a highly conductive tetragonal perovskite phase SmxSr1-xCoO3-δ. The morphology and elemental distribution of the dual-phase membranes were characterized using back scattered scanning electron microscopy and energy dispersive X-ray spectroscopy (BSEM-EDX). The oxygen bulk diffusivity and surface exchange properties of the materials were investigated via the electrical conductivity relaxation technique, which supported the formation of conductive phases. The SDC+20 wt % SrCO3+10.89 wt % Co3O4 membrane exhibited the highest permeation flux among the others, reaching 0.93 mL cm(-2) min(-1) [STP = standard temperature and pressure] under an air/helium gradient at 900 °C for a membrane with a thickness of 0.5 mm. In addition, the oxygen permeation flux remained stable during the long-time test. The results demonstrate the beneficial phase reaction as a practical method for the development of high-performance dual-phase ceramic membranes.