Initiator Feeding Policies in Semi-Batch Free Radical Polymerization: A Monte Carlo Study

A Monte Carlo simulation algorithm is developed to visualize the impact of various initiator feeding policies on the kinetics of free radical polymerization. Three cases are studied: (1) general free radical polymerization using typical rate constants; (2) diffusion-controlled styrene free radical polymerization in a relatively small amount of solvent; and (3) methyl methacrylate free radical polymerization in solution. The number- and weight-average chain lengths, molecular weight distribution (MWD), and polymerization time were computed for each initiator feeding policy. The results show that a higher number of initiator shots throughout polymerization at a fixed amount of initiator significantly increases average molecular weight and broadens MWD. Similar results are also observed when most of the initiator is added at higher conversions. It is demonstrated that one can double the molecular weight of polystyrene and increase its dispersity by 50% through a four-shot instead of a single shot feeding policy. Similar behavior occurs in the case of methyl methacrylate, while the total time drops by about 5%. In addition, policies injecting initiator at high monomer conversions result in a higher unreacted initiator content in the final product. Lastly, simulation conversion-time profiles are in agreement with benchmark literature information for methyl methacrylate, which essentially validates the highly effective and flexible Monte Carlo algorithm developed in this work.

Complex polymer architectures through free-radical polymerization of multivinyl monomers

The construction of complex polymer architectures with well-defined topology, composition and functionality has been extensively explored as the molecular basis for the development of modern polymer materials. The unique reaction kinetics of free-radical polymerization leads to the concurrent formation of crosslinks between polymer chains and rings within an individual chain and, thus, free-radical (co)polymerization of multivinyl monomers provides a facile method to manipulate chain topology and functionality. Regulating the relative contribution of these intermolecular and intramolecular chain-propagation reactions is the key to the construction of architecturally complex polymers. This can be achieved through the design of new monomers or by spatially or kinetically controlling crosslinking reactions. These mechanisms enable the synthesis of various polymer architectures, including linear, cyclized, branched and star polymer chains, as well as crosslinked networks. In this Review, we highlight some of the contemporary experimental strategies to prepare complex polymer architectures using radical polymerization of multivinyl monomers. We also examine the recent development of characterization techniques for sub-chain connections in such complex macromolecules. Finally, we discuss how these crosslinking reactions have been engineered to generate advanced polymer materials for use in a variety of biomedical applications.

Synthesis of block cationic polyacrylamide precursors using an aqueous RAFT dispersion polymerization

Synthesis of cationic polyacrylamides (CPAMs) by introducing cationic polymer precursors followed by chain extension of acrylamide (AM) homopolymer blocks via RAFT polymerization is a promising approach for engineering high-performance CPAMs. However, the aqueous solution polymerization of AM usually leads to high viscosity, thus limiting the solid content in the polymerization system. Herein a novel approach is introduced that uses a random copolymer of AM and methacryloxyethyltrimethyl ammonium chloride (DMC) as a macro RAFT chain transfer agent (mCTA) and stabilizer for aqueous RAFT dispersion polymerization of AM. The AM/DMC random copolymers synthesized by RAFT solution polymerization, having narrow dispersities (Đ _s) at different molecular weights and cationic degrees (C _s), could serve as the mCTA, which was confirmed by mCTA chain extension in aqueous solution polymerization of AM under different C _s, solid contents, AM addition contents, extended PAM block lengths, and mCTA chain lengths. The block CPAMs had a Đ value of less than 1.2. A model was developed using the method of moments with consideration of the diffusion control effect, for further understanding the chain extension kinetics. Predicted polymerization kinetics provided an accurate fit of the experimental data. The AM/DMC random copolymers were further used for aqueous RAFT dispersion polymerization of AM under different polymerization temperatures, C _s, and mCTA chain lengths. The resulting products had a milky appearance, and the block copolymers had Đ _s of less than 1.3. Higher C _s and longer chain lengths on mCTAs were beneficial for stabilizing the polymerization systems and produced smaller particle sizes and less particle aggregation. The products remained stable at room temperature storage for more than a month. The results indicate that aqueous RAFT dispersion polymerization using random copolymers of AM and DMC at moderate cationic degrees as a stabilizer and mCTA is a suitable approach for synthesizing CPAM block precursors at an elevated solid content.

Starlike Branched Polyacrylamides by RAFT Polymerization-Part I: Synthesis and Characterization

Starlike branched polyacrylamides (SB-PAMs) were synthesized using reversible addition-fragmentation chain transfer copolymerization of acrylamide (AM) and N,N'-methylenebis(acrylamide) (BisAM) in the presence of 3-(((benzylthio) carbonothioyl)thio)propanoic acid as a chain transfer agent, followed by chain extension with AM. The amount of incorporated BisAM in the core and the amount of AM during chain extension have been systematically varied. Core structures were achieved by incorporation of total monomer ratios [BisAM]/[AM] ranging from 0.010 to 0.143. The obtained macromolecular chain transfer agents had weight average molecular weights in the range of (2.2-7.8) × 103 Da and polydispersity indices between 1.2 and 15.1. Kinetic experiments were performed to investigate the extent of control of polymerization. Finally, the expansion of the core structures by chain-extension polymerization resulted in the successful preparation of high molecular weight SB-PAMs with apparent molecular weights ranging from 19 to 1250 kDa.

Star-Like Branched Polyacrylamides by RAFT polymerization, Part II: Performance Evaluation in Enhanced Oil Recovery (EOR)

In the present study the performance of a series of star-like branched polyacrylamides (SB-PAMs) has been investigated in oil recovery experiments to ultimately determine their suitability as novel thickening agent for enhanced oil recovery (EOR) applications. Hereby, SB-PAMs were compared with conventional linear PAM. The effect of a branched molecular architecture on rheology, and consequently on oil recovery was discussed. Rheological measurements identified unique properties for the SB-PAMs, as those showed higher robustness under shear and higher salt tolerance than their linear analogues. EOR performance was evaluated by simulating oil recovery in two-dimensional flow-cell measurements, showing that SB-PAMs perform approximately 3–5 times better than their linear analogues with similar molecular weight. The salinity did not influence the solution viscosity of the SB-PAM, contrarily to what happens for partially hydrolyzed polyacrylamide (HPAM). Therefore, SB-PAMs are more resilient under harsh reservoir conditions, which can make them attractive for EOR applications.

Progress in reactor engineering of controlled radical polymerization: a comprehensive review

Controlled radical polymerization (CRP) represents an important advancement in polymer chemistry. It allows synthesis of polymers with well-controlled chain microstructures.