The simplest stirred tank for laminar mixing: Mixing in a vessel agitated by an off-centered angled disc

Culture of cancer spheroids and evaluation of anti-cancer drugs in 3D-printed miniaturized continuous stirred tank reactors (mCSTR)

Cancer continues to be a leading cause of mortality in modern societies; therefore, improved and more reliable in vitro cancer models are needed to expedite fundamental research and anti-cancer drug development. Here, we describe the use of a miniaturized continuous stirred tank reactor (mCSTR) to first fabricate and mature cancer spheroids (i.e, derived from MCF7 cells, DU145 cells, and a mix of MCF7 cells and fibroblasts), and then to conduct anti-cancer drug assays under continuous perfusion. This 3 mL mCSTR features an off-center agitation system that enables homogeneous chaotic laminar mixing at low speeds to support cell aggregation. We incubated cell suspensions for 3 days in ultra-low-adherence (ULA) plates to allow formation of discoid cell aggregates (~600 µm in diameter). These cell aggregates were then transferred into mCSTRs and continuously fed with culture medium. We characterized the spheroid morphology and the expression of relevant tumor biomarkers at different maturation times for up to 4 weeks. The spheroids progressively increased in size during the first 5 to 6 days of culture to reach a steady diameter between 600 and 800 µm. In proof-of-principle experiments, we demonstrated the use of this mCSTR in anti-cancer drug testing. Three drugs commonly used in breast cancer treatment (doxorubicin, docetaxel, and paclitaxel) were probed at different concentrations in MCF7 derived spheroids. In these experiments, we evaluated cell viability, glucose consumption, spheroid morphology, lactate dehydrogenase activity, and the expression of genes associated with drug resistance (ABCB1 and ABCC1) and anti-apoptosis (Bcl2). We envision the use of this agitated system as a tumor-on-a-chip platform to expedite efficacy and safety testing of novel anti-cancer drugs and possibly in personalized medicine applications.

CFD Study on the Flow Field and Power Characteristics in a Rushton Turbine Stirred Tank in Laminar Regime

A computational fluid dynamics (CFD) simulation was performed to study the hydrodynamics characteristics in a Rushton turbine stirred tank in laminar regime. The effects of operating condition, working medium and geometrical parameter on the flow field and power number characteristics were investigated. It is found that the two-loop flow pattern is formed in laminar regime when the impeller is not very close to tank bottom, while its shape and size vary with Reynolds number and impeller diameter. For a given geometrical configuration, the flow pattern, power number and dimensionless velocity profile are mainly depended on Reynolds number, and do not change with working medium and scale-up for a constant Reynolds number. When impeller off-bottom clearance is too low and Reynolds number is relatively high, the fluid flow would transit from two-loop flow pattern to sing-loop flow pattern as that occurs in turbulent regime. Power number falls for larger impeller in laminar regime. Surprisingly, in laminar regime, power number in the baffled tank with small impeller is almost identical to that in the unbaffled tank.