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1
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Tan G, Qian K, Jiang S, Wang J, Wang J. CFD-PBM Investigation on Droplet Size Distribution in a Liquid–Liquid Stirred Tank: Effect of Impeller Type. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c03695] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/03/2023]
Affiliation(s)
- Guancheng Tan
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Kun Qian
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Shuxian Jiang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Jianqing Wang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Jiajun Wang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
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2
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Assessment of scale-adaptive turbulence modeling in coupled CFD-PBM 3D flow simulations of disperse liquid-liquid flow in a baffled stirred tank with particular emphasis on the dissipation rate. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118509] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
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3
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Chen L, Li Y, Chen B, Wang P, Zheng S, Zhang W. CFD modeling of the turbulent dispersion of liquid droplets in a vessel using a correlation based on local droplet size distribution. CHEM ENG COMMUN 2022. [DOI: 10.1080/00986445.2021.1978074] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
Affiliation(s)
- Luming Chen
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
| | - Yibin Li
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
| | - Bingbing Chen
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
| | - Pengfei Wang
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
| | - Sanlong Zheng
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
| | - Wei Zhang
- Institute of Process Equipment and Control Engineering, College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou, China
- Engineering Research Center of Process Equipment and Re-manufacturing, Ministry of Education, Zhejiang University of Technology, Hangzhou, China
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4
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Peng J, Sun W, Han H, Xie L, Xiao Y. Investigation of the Role of Impeller Structural Parameters on Liquid-Liquid Mixing Characteristics in Stirred Tanks. ACS OMEGA 2022; 7:38700-38708. [PMID: 36340110 PMCID: PMC9631726 DOI: 10.1021/acsomega.2c04271] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 07/07/2022] [Accepted: 10/11/2022] [Indexed: 06/16/2023]
Abstract
Liquid-liquid mixings in stirred tanks are commonly found in many industries. In this study, we performed computational fluid dynamics (CFD) modeling and simulation to investigate the liquid-liquid mixing behavior. Furthermore, the population balance model (PBM) was used to characterize the droplet size distribution. The PBM model parameters were calibrated using the experimental data of droplet sizes at different agitation speeds. Additionally, we employed the steady-state Sauter mean droplet size to validate the developed CFD-PBM coupled model at different dispersion phase holdups. Then, the validated CFD-PBM coupled model was employed to evaluate the role of impeller structural parameters on the liquid-liquid mixing efficiency based on a user-defined mixing index. It was found that the position of impellers significantly affects the mixing efficiency, and an increase in stirring speed and the number of impellers improved the mixing efficiency.
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Affiliation(s)
- Jian Peng
- School
of Minerals Processing and Bioengineering, Central South University, Changsha410083, China
| | - Wei Sun
- School
of Minerals Processing and Bioengineering, Central South University, Changsha410083, China
| | - Haisheng Han
- School
of Minerals Processing and Bioengineering, Central South University, Changsha410083, China
| | - Le Xie
- College
of Chemistry and Chemical Engineering, Central
South University, Changsha410083, China
| | - Yao Xiao
- School
of Minerals Processing and Bioengineering, Central South University, Changsha410083, China
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5
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Zhou H, Tang X, Zhu Z, Li S. 0D Homogeneous Simulation of Droplet Size Evolution in a Turbulent Stirred Tank. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c00208] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Han Zhou
- Research Institute of Petroleum Processing (RIPP), Sinopec, Beijing 100083, China
| | - Xiaojin Tang
- Research Institute of Petroleum Processing (RIPP), Sinopec, Beijing 100083, China
| | - Zhenxing Zhu
- Research Institute of Petroleum Processing (RIPP), Sinopec, Beijing 100083, China
| | - Shaowei Li
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
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6
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Rave K, Hermes M, Wirz D, Hundshagen M, Friebel A, Harbou EV, Bart HJ, Skoda R. Experiments and fully transient coupled CFD-PBM 3D flow simulations of disperse liquid-liquid flow in a baffled stirred tank. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117518] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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7
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Zhou H, Yu X, Wang B, Jing S, Lan W, Li S. CFD–PBM Simulation of Liquid–Liquid Dispersions in a Pump-Mixer. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c05745] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Han Zhou
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
| | - Xiong Yu
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
| | - Bo Wang
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
| | - Shan Jing
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
| | - Wenjie Lan
- State Key Laboratory of Heavy Oil Processing, China University of Petroleum (Beijing), Beijing 102249, China
| | - Shaowei Li
- Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China
- State Key Laboratory of Chemical Engineering, Tsinghua University, Beijing 100084, China
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8
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Analysis of immiscible liquid-liquid mixing in stirred tanks by Electrical Resistance Tomography. Chem Eng Sci 2020. [DOI: 10.1016/j.ces.2020.115898] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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9
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Zhou H, Yang J, Jing S, Lan W, Zheng Q, Li S. Influence of Dispersed-Phase Viscosity on Droplet Breakup in a Continuous Pump-Mixer. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b05239] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
| | | | | | - Wenjie Lan
- State Key Laboratory of Heavy Oil Processing, China University of Petroleum (Beijing), Beijing 102249, China
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10
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Khajeh Naeeni S, Pakzad L. Experimental and numerical investigation on mixing of dilute oil in water dispersions in a stirred tank. Chem Eng Res Des 2019. [DOI: 10.1016/j.cherd.2019.05.024] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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11
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El Hajj Sleiman G, Petit I, Allanic N, Belhabib S, Madec Y, Deterre R. Extension of Einstein's Law for Power‐Law Fluid to Describe a Suspension of Spherical Particles: Application to Recycled Polymer Flow. POLYM ENG SCI 2019. [DOI: 10.1002/pen.25070] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Ghinwa El Hajj Sleiman
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
| | - Isabelle Petit
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
| | - Nadine Allanic
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
| | - Sofiane Belhabib
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
| | - Yannick Madec
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
| | - Rémi Deterre
- Laboratoire GEPEA, UMR CNRS 6144Université – IUT de Nantes (site de Carquefou) Nantes 44475 France
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12
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13
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Xie L, Liu Q, Luo ZH. A multiscale CFD-PBM coupled model for the kinetics and liquid–liquid dispersion behavior in a suspension polymerization stirred tank. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2017.11.045] [Citation(s) in RCA: 20] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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14
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Li D, Buffo A, Podgórska W, Marchisio DL, Gao Z. Investigation of droplet breakup in liquid–liquid dispersions by CFD–PBM simulations: The influence of the surfactant type. Chin J Chem Eng 2017. [DOI: 10.1016/j.cjche.2017.01.014] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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15
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Cocke J, Maaß S. Cross Linking Between the Baffling Effect and Phase Inversion During Liquid-Liquid Monomer Mixing. MACROMOL REACT ENG 2017. [DOI: 10.1002/mren.201700015] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Jared Cocke
- Institute of Biology/Microbiology; Humboldt-Universität zu Berlin; 10115 Berlin Germany
| | - Sebastian Maaß
- Department of Chemical and Process Engineering; Technische Universität Berlin; 10623 Berlin Germany
- SOPAT GmbH; 10115 Berlin Germany
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16
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Xie L, Luo ZH. Multiscale Computational Fluid Dynamics–Population Balance Model Coupled System of Atom Transfer Radical Suspension Polymerization in Stirred Tank Reactors. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.7b00147] [Citation(s) in RCA: 28] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Le Xie
- Department of Chemical Engineering, School
of Chemistry and Chemical Engineering, State Key Laboratory of Metal
Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China
| | - Zheng-Hong Luo
- Department of Chemical Engineering, School
of Chemistry and Chemical Engineering, State Key Laboratory of Metal
Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240, P. R. China
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17
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Li D, Gao Z, Buffo A, Podgorska W, Marchisio DL. Droplet breakage and coalescence in liquid–liquid dispersions: Comparison of different kernels with EQMOM and QMOM. AIChE J 2016. [DOI: 10.1002/aic.15557] [Citation(s) in RCA: 37] [Impact Index Per Article: 4.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Dongyue Li
- State Key Laboratory of Chemical Resource EngineeringSchool of Chemical Engineering, Beijing University of Chemical TechnologyBeijing China
| | - Zhengming Gao
- State Key Laboratory of Chemical Resource EngineeringSchool of Chemical Engineering, Beijing University of Chemical TechnologyBeijing China
| | - Antonio Buffo
- Dept. of Biotechnology and Chemical TechnologyAalto UniversityEspoo Finland
| | - Wioletta Podgorska
- Faculty of Chemical and Process EngineeringWarsaw University of TechnologyWarsaw Poland
| | - Daniele L. Marchisio
- Dept. of Applied Science and Technology, Institute of Chemical EngineeringPolitecnico di Torino Torino Italy
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18
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Buffo A, De Bona J, Vanni M, Marchisio DL. Simplified volume-averaged models for liquid–liquid dispersions: Correct derivation and comparison with other approaches. Chem Eng Sci 2016. [DOI: 10.1016/j.ces.2016.07.032] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
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19
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Salimi-Kenari H, Imani M, Nodehi A, Abedini H. An engineering approach to design of dextran microgels size fabricated by water/oil emulsification. J Microencapsul 2016; 33:511-523. [DOI: 10.1080/02652048.2016.1216188] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
Affiliation(s)
- Hamed Salimi-Kenari
- Department of Chemical Engineering, Faculty of Engineering & Technology, University of Mazandaran, Babolsar, Iran
| | - Mohammad Imani
- Department of Novel Drug Delivery Systems, Iran Polymer and Petrochemical Institute, Tehran, Iran
| | - Azizollah Nodehi
- Department of Process Modeling and Control, Iran Polymer and Petrochemical Institute, Tehran, Iran
| | - Hossein Abedini
- Department of Process Modeling and Control, Iran Polymer and Petrochemical Institute, Tehran, Iran
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20
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Vonka M, Soos M, Storti G. Viscosity and drop size evolution during suspension polymerization. AIChE J 2016. [DOI: 10.1002/aic.15320] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Michal Vonka
- University of Chemistry and Technology Prague, Department of Chemical Engineering; Technicka 5 16628 Prague 6 Czech Republic
| | - Miroslav Soos
- University of Chemistry and Technology Prague, Department of Chemical Engineering; Technicka 5 16628 Prague 6 Czech Republic
| | - Giuseppe Storti
- Dept. of Chemistry and Applied Biosciences; Institute for Chemical and Bioengineering; ETH Züurich Switzerland
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