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Gatti MN, Perez FM, Santori GF, Nichio NN, Pompeo F. Heterogeneous Catalysts for Glycerol Biorefineries: Hydrogenolysis to 1,2-Propylene Glycol. MATERIALS (BASEL, SWITZERLAND) 2023; 16:ma16093551. [PMID: 37176434 PMCID: PMC10180530 DOI: 10.3390/ma16093551] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/14/2023] [Revised: 04/30/2023] [Accepted: 05/02/2023] [Indexed: 05/15/2023]
Abstract
Research on the use of biomass resources for the generation of energy and chemical compounds is of great interest worldwide. The development and growth of the biodiesel industry has led to a parallel market for the supply of glycerol, its main by-product. Its wide availability and relatively low cost as a raw material make glycerol a basic component for obtaining various chemical products and allows for the development of a biorefinery around biodiesel plants, through the technological integration of different production processes. This work proposes a review of one of the reactions of interest in the biorefinery environment: the hydrogenolysis of glycerol to 1,2-propylene glycol. The article reviews more than 300 references, covering literature from about 20 years, focusing on the heterogeneous catalysts used for the production of glycol. In this sense, from about 175 catalysts, between bulk and supported ones, were revised and discussed critically, based on noble metals, such as Ru, Pt, Pd, and non-noble metals as Cu, Ni, Co, both in liquid (2-10 MPa, 120-260 °C) and vapor phase (0.1 MPa, 200-300 °C). Then, the effect of the main operational and decision variables, such as temperature, pressure, catalyst/glycerol mass ratio, space velocity, and H2 flow, are discussed, depending on the reactors employed. Finally, the formulation of several kinetic models and stability studies are presented, discussing the main deactivation mechanisms of the catalytic systems such as coking, leaching, and sintering, and the presence of impurities in the glycerol feed. It is expected that this work will serve as a tool for the development of more efficient catalytic materials and processes towards the future projection of glycerol biorefineries.
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Affiliation(s)
- Martín N Gatti
- Centro de Investigación y Desarrollo en Ciencias Aplicadas (CINDECA), Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP)-CONICET, Calle 47, 257, La Plata 1900, Argentina
- Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP), Calle 1 esq. 47, La Plata 1900, Argentina
| | - Federico M Perez
- Centro de Investigación y Desarrollo en Ciencias Aplicadas (CINDECA), Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP)-CONICET, Calle 47, 257, La Plata 1900, Argentina
- Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP), Calle 1 esq. 47, La Plata 1900, Argentina
| | - Gerardo F Santori
- Centro de Investigación y Desarrollo en Ciencias Aplicadas (CINDECA), Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP)-CONICET, Calle 47, 257, La Plata 1900, Argentina
- Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP), Calle 1 esq. 47, La Plata 1900, Argentina
| | - Nora N Nichio
- Centro de Investigación y Desarrollo en Ciencias Aplicadas (CINDECA), Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP)-CONICET, Calle 47, 257, La Plata 1900, Argentina
- Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP), Calle 1 esq. 47, La Plata 1900, Argentina
| | - Francisco Pompeo
- Centro de Investigación y Desarrollo en Ciencias Aplicadas (CINDECA), Facultad de Ciencias Exactas, Universidad Nacional de La Plata (UNLP)-CONICET, Calle 47, 257, La Plata 1900, Argentina
- Facultad de Ingeniería, Universidad Nacional de La Plata (UNLP), Calle 1 esq. 47, La Plata 1900, Argentina
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Akbulut D, Özkar S. A review of the catalytic conversion of glycerol to lactic acid in the presence of aqueous base. RSC Adv 2022; 12:18864-18883. [PMID: 35873329 PMCID: PMC9240816 DOI: 10.1039/d2ra03085c] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2022] [Accepted: 06/14/2022] [Indexed: 11/21/2022] Open
Abstract
Lactic acid is a high-value-added chemical with large production, which is used in many industries including the production of pyruvic and acrylic acids. Lactic acid is largely obtained from the oxidation of glycerol, which is a prevalent by-product of biodiesel production. However, the oxidation of glycerol to lactic acid requires harsh reaction conditions such as high temperature and pressure as well as the use of a hefty strong base. In the presence of suitable catalysts, the production of lactic acid from glycerol can be achieved under mild conditions with 1 equivalent base per mole of glycerol. Herein, we review the reports of the catalytic conversion of glycerol to lactic acid in an aqueous alkaline medium considering the reaction conditions, catalytic activity for glycerol conversion and selectivity for lactic acid. We start first with the reports on the use of homogeneous catalysts that have high catalytic activity but miserable recovery. Next, we discuss the employment of colloidal metal(0) nanoparticles as catalysts in glycerol oxidation. The papers on the use of supported metal(0) nanoparticles are reviewed according to the type of support. We then review the polymetallic and metal/metal oxide nanocatalysts used for the conversion of glycerol to lactic acid in an alkaline medium. The catalysts tested for glycerol conversion to lactic acid without any additional bases are also discussed to emphasize the importance of a strong base for catalytic performance. The proposed mechanisms of glycerol oxidation to lactic acid in the presence or absence of catalysts as well as for the formation of side products are discussed. The available experimental kinetics data are shown to fit the mechanism with the formation of glyceraldehyde from glycerol alkoxide as the rate-determining step.
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Affiliation(s)
- Doğan Akbulut
- Department of Chemistry, Middle East Technical University Ankara Turkey
| | - Saim Özkar
- Department of Chemistry, Middle East Technical University Ankara Turkey
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Zhang G, Jin X, Li X, Meng K, Wang J, Zhang Q, Chen X, Liu Y, Feng X, Yang C. Electronic coupling enhanced PtCo/CeO2 hybrids as highly active catalysts for the key dehydrogenation step in conversion of bio-derived polyols. Chem Eng Sci 2021. [DOI: 10.1016/j.ces.2020.116060] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Yan W, Liu M, Wang J, Shen J, Zhang S, Xu X, Wang S, Ding J, Jin X. Recent Advances in Facile Liquid Phase Epoxidation of Light Olefins over Heterogeneous Molybdenum Catalysts. CHEM REC 2019; 20:230-251. [PMID: 31441593 DOI: 10.1002/tcr.201900037] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2019] [Revised: 07/18/2019] [Indexed: 12/29/2022]
Abstract
Molybdenum complexes are versatile and efficient for liquid phase olefin epoxidation reactions. Rational design of catalysts is critical to achieve high atom efficiency during epoxidation processes. Although liquid phase epoxidation has been a popular topic for decades, three key issues, (a) rational control of morphology of molybdenum nanoparticles, (b) manipulating metal-support interaction and (c) altering electronic configuration at molybdenum center remains unsolved in this area. Therefore, in this paper, we have critically revised recent research progress on heterogeneous molybdenum catalysts for facile liquid phase olefin epoxidation in terms of catalyst synthesis, surface characterization, catalytic performance and structure-function relationship. Furthermore, plausible reaction mechanisms will be systematically discussed with the aim to provide insights into fundamental understanding on novel epoxidation chemistry.
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Affiliation(s)
- Wenjuan Yan
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Mengyuan Liu
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Jinyao Wang
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Jian Shen
- College of Environment and Resources, Xiangtan University, Xiangtan, Hunan Province, 411105, China
| | - Shuxia Zhang
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Xiaoqiang Xu
- Oil Production Group#2, Huabei Oil Field Company at PetroChina, Hebei Province, 065709, China
| | - Shuaishuai Wang
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Jie Ding
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
| | - Xin Jin
- Center for Chemical Engineering Experimental Teaching, State Key Laboratory of Heavy Oil Processing, China University of Petroleum, Qingdao, Shandong Province, 266580, China
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Zhang G, Jin X, Guan Y, Yin B, Chen X, Liu Y, Feng X, Shan H, Yang C. Toward Selective Dehydrogenation of Glycerol to Lactic Acid over Bimetallic Pt–Co/CeOx Catalysts. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b01918] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Guangyu Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Yanan Guan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Bin Yin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Xiaobo Chen
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Yibin Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Xiang Feng
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Honghong Shan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, No. 66 Changjiang West Road, Qingdao, Shandong Province 266580, China
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Mechanism Analysis and Kinetic Modelling of Cu NPs Catalysed Glycerol Conversion into Lactic Acid. Catalysts 2019. [DOI: 10.3390/catal9030231] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Mechanism analysis and kinetic modeling of glycerol conversion into lactic acid in the alkaline media with and without heterogeneous catalyst Cu NPs are reported. The reaction pathways were determined in agreement with the experimental results and comprise several types of reactions, namely dehydrogenation, hydrogenolysis, dehydration and C–C cleavage. Experimental concentration-time profiles were obtained in a slurry batch reactor at different glycerol, NaOH and Cu NPs concentrations in a temperature range of 483–518 K. Power law, Langmuir–Hinshelwood (LH) and Eley–Rideal (ER) models were chosen to fit the experimental data. The proposed reaction pathways and obtained kinetic model adequately describe the experimental data. The reaction over Cu NPs catalyst in the presence of NaOH proceeds with a significantly lower activation barrier (Ea = 81.4 kJ∙mol−1) compared with the only homogeneous catalytic conversion (Ea = 104.0 kJ∙mol−1). The activation energy for glycerol hydrogenolysis into 1,2-propanediol on the catalyst surface without adding hydrogen is estimated of 102.0 kJ∙mol−1. The model parameters obtained in this study would be used to scale an industrial unit in a reactor modeling.
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Jin X, Yin B, Xia Q, Fang T, Shen J, Kuang L, Yang C. Catalytic Transfer Hydrogenation of Biomass-Derived Substrates to Value-Added Chemicals on Dual-Function Catalysts: Opportunities and Challenges. CHEMSUSCHEM 2019; 12:71-92. [PMID: 30240143 DOI: 10.1002/cssc.201801620] [Citation(s) in RCA: 52] [Impact Index Per Article: 10.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/16/2018] [Revised: 08/21/2018] [Indexed: 06/08/2023]
Abstract
Aqueous-phase hydrodeoxygenation (APH) of bioderived feedstocks into useful chemical building blocks is one the most important processes for biomass conversion. However, several technological challenges, such as elevated reaction temperature (220-280 °C), high H2 pressure (4-10 MPa), uncontrollable side reactions, and intensive capital investment, have resulted in a bottleneck for the further development of existing APH processes. Catalytic transfer hydrogenation (CTH) under much milder conditions with non-fossil-based H2 has attracted extensive interest as a result of several advantageous features, including high atom efficiency (≈100 %), low energy intensity, and green H2 obtained from renewable sources. Typically, CTH can be categorized as internal H2 transfer (sacrificing small amounts of feedstocks for H2 generation) and external H2 transfer from H2 donors (e.g., alcohols, formic acid). Although the last decade has witnessed a few successful applications of conventional APH technologies, CTH is still relatively new for biomass conversion. Very limited attempts have been made in both academia and industry. Understanding the fundamentals for precise control of catalyst structures is key for tunable dual functionality to combine simultaneous H2 generation and hydrogenation. Therefore, this Review focuses on the rational design of dual-functionalized catalysts for synchronous H2 generation and hydrogenation of bio-feedstocks into value-added chemicals through CTH technologies. Most recent studies, published from 2015 to 2018, on the transformation of selected model compounds, including glycerol, xylitol, sorbitol, levulinic acid, hydroxymethylfurfural, furfural, cresol, phenol, and guaiacol, are critically reviewed herein. The relationship between the nanostructures of heterogeneous catalysts and the catalytic activity and selectivity for C-O, C-H, C-C, and O-H bond cleavage are discussed to provide insights into future designs for the atom-economical conversion of biomass into fuels and chemicals.
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Affiliation(s)
- Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong Province, 266580, PR China
| | - Bin Yin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong Province, 266580, PR China
| | - Qi Xia
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong Province, 266580, PR China
| | - Tianqi Fang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong Province, 266580, PR China
| | - Jian Shen
- College of Environment and Resources, Xiangtan University, Xiangtan, Hunan Province, 411105, PR China
| | - Liquan Kuang
- Jinxi Petrochemical Company, China Petroleum Corporation, Huludao, Liaoning Province, 125001, PR China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong Province, 266580, PR China
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Jin X, Fang T, Wang J, Liu M, Pan S, Subramaniam B, Shen J, Yang C, Chaudhari RV. Nanostructured Metal Catalysts for Selective Hydrogenation and Oxidation of Cellulosic Biomass to Chemicals. CHEM REC 2018; 19:1952-1994. [PMID: 30474917 DOI: 10.1002/tcr.201800144] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/29/2018] [Revised: 10/24/2018] [Indexed: 11/12/2022]
Abstract
Conversion of biomass to chemicals provides essential products to human society from renewable resources. In this context, achieving atom-economical and energy-efficient conversion with high selectivity towards target products remains a key challenge. Recent developments in nanostructured catalysts address this challenge reporting remarkable performances in shape and morphology dependent catalysis by metals on nano scale in energy and environmental applications. In this review, most recent advances in synthesis of heterogeneous nanomaterials, surface characterization and catalytic performances for hydrogenation and oxidation for biorenewables with plausible mechanism have been discussed. The perspectives obtained from this review paper will provide insights into rational design of active, selective and stable catalytic materials for sustainable production of value-added chemicals from biomass resources.
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Affiliation(s)
- Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Tianqi Fang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Jinyao Wang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Mengyuan Liu
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Siyuan Pan
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Bala Subramaniam
- Center for Environmentally Beneficial Catalysis, Department of Chemical and Petroleum Engineering, University of Kansas, 1501 Wakarusa Drive, Lawrence, Kansas, 66047, USA
| | - Jian Shen
- College of Environment and Resources, Xiangtan University, Xiangtan, China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, 266580, China
| | - Raghunath V Chaudhari
- Center for Environmentally Beneficial Catalysis, Department of Chemical and Petroleum Engineering, University of Kansas, 1501 Wakarusa Drive, Lawrence, Kansas, 66047, USA
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Jin X, Xia Q, Ding J, Shen J, Yang C, Chaudhari RV. Structurally Strained Bimetallic PtFe Nanocatalysts Show Tunable Catalytic Selectivity in Aqueous Oxidation of Bio-Polyols to Dicarboxylic Acids. Ind Eng Chem Res 2018. [DOI: 10.1021/acs.iecr.8b02742] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/28/2023]
Affiliation(s)
- Xin Jin
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong 266580, China
| | - Qi Xia
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong 266580, China
| | - Jie Ding
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong 266580, China
| | - Jian Shen
- College of Environment and Resources, Xiangtan University, Xiangtan, Hunan 411105, China
| | - Chaohe Yang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering, China University of Petroleum, Qingdao, Shandong 266580, China
| | - Raghunath V. Chaudhari
- Center for Environmentally Beneficial Catalysis, University of Kansas, Lawrence, Kansas 66047, United States
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Yfanti VL, Ipsakis D, Lemonidou AA. Kinetic study of liquid phase glycerol hydrodeoxygenation under inert conditions over a Cu-based catalyst. REACT CHEM ENG 2018. [DOI: 10.1039/c8re00061a] [Citation(s) in RCA: 19] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The kinetic model of a liquid phase glycerol hydrodeoxygenation-methanol reforming tandem reaction cycle, over a Cu:Zn:Al catalyst.
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Affiliation(s)
- V.-L. Yfanti
- Department of Chemical Engineering
- Aristotle University of Thessaloniki
- University Campus
- GR-54124 Thessaloniki
- Greece
| | - D. Ipsakis
- Department of Chemical Engineering
- Aristotle University of Thessaloniki
- University Campus
- GR-54124 Thessaloniki
- Greece
| | - A. A. Lemonidou
- Department of Chemical Engineering
- Aristotle University of Thessaloniki
- University Campus
- GR-54124 Thessaloniki
- Greece
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Wu K, Yang M, Chen Y, Pu W, Hu H, Wu Y. Aqueous‐phase ketonization of acetic acid over Zr/Mn mixed oxides. AIChE J 2017. [DOI: 10.1002/aic.15687] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
Affiliation(s)
- Kejing Wu
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
| | - Mingde Yang
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
| | - Yu Chen
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
| | - Weihua Pu
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
| | - Husheng Hu
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
| | - Yulong Wu
- Institute of Nuclear and New Energy TechnologyTsinghua UniversityBeijing100084 China
- Beijing Engineering Research Center for BiofuelsBeijing100084 China
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