Maldistribution susceptibility of monolith reactors: Case study of glucose hydrogenation performance

Multiphasic Continuous-Flow Reactors for Handling Gaseous Reagents in Organic Synthesis: Enhancing Efficiency and Safety in Chemical Processes

The use of reactive gaseous reagents for the production of active pharmaceutical ingredients (APIs) remains a scientific challenge due to safety and efficiency limitations. The implementation of continuous-flow reactors has resulted in rapid development of gas-handling technology because of several advantages such as increased interfacial area, improved mass- and heat transfer, and seamless scale-up. This technology enables shorter and more atom-economic synthesis routes for the production of pharmaceutical compounds. Herein, we provide an overview of literature from 2016 onwards in the development of gas-handling continuous-flow technology as well as the use of gases in functionalization of APIs.

External Wetting Efficiency in a Three-Phase Fixed Bed Loaded with Porous and Non-Porous Packings

Films and rivulets are the two basic forms of dynamic liquid in a three-phase fixed bed (trickle bed), which determines the wetting efficiency of the catalyst. This paper is devoted to the conflicting wetting performance observed between non-porous glass beads and less wettable porous alumina, and a parallel zone model is applied to resolve the complex liquid flow texture. It shows in both cases of glass beads and aluminium pellets, the pressure drop, film flow and rivulet flow fractions all display pronounced multiplicities along with the liquid flow rates in increasing and decreasing branches, although the rivulet flow fraction is reduced to 0 in the liquid decreasing branch started from pulsing flow in both cases. Different from the glass beads, there is almost no wetting efficiency difference for the alumina pellets with respect to liquid flow rate increasing or decreasing, which is in agreement with the dynamic liquid holdup measurements. The liquid is significantly more uniformly distributed over the crosssection in the Al2O3 bed since rivulet flow is much reduced than in the case of glass beads.

Modeling the Excess Velocity of Low-Viscous Taylor Droplets in Square Microchannels

Microscopic multiphase flows have gained broad interest due to their capability to transfer processes into new operational windows and achieving significant process intensification. However, the hydrodynamic behavior of Taylor droplets is not yet entirely understood. In this work, we introduce a model to determine the excess velocity of Taylor droplets in square microchannels. This velocity difference between the droplet and the total superficial velocity of the flow has a direct influence on the droplet residence time and is linked to the pressure drop. Since the droplet does not occupy the entire channel cross-section, it enables the continuous phase to bypass the droplet through the corners. A consideration of the continuity equation generally relates the excess velocity to the mean flow velocity. We base the quantification of the bypass flow on a correlation for the droplet cap deformation from its static shape. The cap deformation reveals the forces of the flowing liquids exerted onto the interface and allows estimating the local driving pressure gradient for the bypass flow. The characterizing parameters are identified as the bypass length, the wall film thickness, the viscosity ratio between both phases and the C a number. The proposed model is adapted with a stochastic, metaheuristic optimization approach based on genetic algorithms. In addition, our model was successfully verified with high-speed camera measurements and published empirical data.