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1
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Hu S, Liu X. 3D CFD-PBM simulation of gas-solid bubbling beds of Geldart A particles with sub-grid drag correction. Chem Eng Sci 2023. [DOI: 10.1016/j.ces.2023.118660] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/03/2023]
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2
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Tan G, Qian K, Jiang S, Wang J, Wang J. CFD-PBM Investigation on Droplet Size Distribution in a Liquid–Liquid Stirred Tank: Effect of Impeller Type. Ind Eng Chem Res 2023. [DOI: 10.1021/acs.iecr.2c03695] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/03/2023]
Affiliation(s)
- Guancheng Tan
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Kun Qian
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Shuxian Jiang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Jianqing Wang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
| | - Jiajun Wang
- State Key Laboratory of Chemical Engineering, College of Chemical and Biological Engineering, Zhejiang University, Hangzhou 310027, P. R. China
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3
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Bilde KG, Hærvig J, Lehnigk R, Schlegel F, Sørensen K. On the agglomeration and breakage of particles in turbulent flows through pipe bends using CFD-PBE. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117915] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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4
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Charton S, Castellano S, Alzyod S, Sheibat-Othman N. ColHySE: An Advanced Column Hydrodynamic-based model for Solvent Extraction. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.01.016] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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5
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Li D, Marchisio D. Implementation of CHyQMOM in OpenFOAM for the simulation of non-equilibrium gas-particle flows under one-way and two-way coupling. POWDER TECHNOL 2022. [DOI: 10.1016/j.powtec.2021.11.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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6
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Meng H, Wang J, Yu Y, Wang Z, Wu J. CFD–PBM Numerical Study on Liquid–Liquid Dispersion in the Q-Type Static Mixer. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02906] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Huibo Meng
- Liaoning Key Laboratory of Chemical Technology for Efficient Mixing, School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, P. R. China
| | - Jianbao Wang
- Liaoning Key Laboratory of Chemical Technology for Efficient Mixing, School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, P. R. China
| | - Yanfang Yu
- Liaoning Key Laboratory of Chemical Technology for Efficient Mixing, School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, P. R. China
| | - Zongyong Wang
- Liaoning Key Laboratory of Chemical Technology for Efficient Mixing, School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, P. R. China
| | - Jianhua Wu
- Liaoning Key Laboratory of Chemical Technology for Efficient Mixing, School of Mechanical and Power Engineering, Shenyang University of Chemical Technology, Shenyang 110142, P. R. China
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7
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Maluta F, Buffo A, Marchisio D, Montante G, Paglianti A, Vanni M. Numerical and Experimental Analysis of the Daughter Distribution in Liquid‐Liquid Stirred Tanks. Chem Eng Technol 2021. [DOI: 10.1002/ceat.202100237] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Francesco Maluta
- Università di Bologna Department of Industrial Chemistry “Toso Montanari” Viale Risorgimento 4 40136 Bologna Italy
| | - Antonio Buffo
- Politecnico di Torino Department of Applied Science and Technology Corso Duca degli Abruzzi 24 10129 Torino Italy
| | - Daniele Marchisio
- Politecnico di Torino Department of Applied Science and Technology Corso Duca degli Abruzzi 24 10129 Torino Italy
| | - Giuseppina Montante
- Università di Bologna Department of Industrial Chemistry “Toso Montanari” Viale Risorgimento 4 40136 Bologna Italy
| | - Alessandro Paglianti
- Università di Bologna Department of Civil, Chemical, Environmental and Materials Engineering Via Terracini 28 40131 Bologna Italy
| | - Marco Vanni
- Politecnico di Torino Department of Applied Science and Technology Corso Duca degli Abruzzi 24 10129 Torino Italy
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8
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Song R, Han L, Zhang L, Tang S. Experiments and modeling of bubbles colliding head‐on in water. AIChE J 2021. [DOI: 10.1002/aic.17220] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Runci Song
- School of Chemical Engineering Xiangtan University Xiangtan China
| | - Luchang Han
- School of Chemical Engineering Xiangtan University Xiangtan China
| | - Ling Zhang
- School of Chemical Engineering Xiangtan University Xiangtan China
| | - Shangyu Tang
- School of Chemical Engineering Xiangtan University Xiangtan China
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9
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Zhao Y, Cui J, Liu L, Hou G, Kamaraju VK, Glennon B. Crystal Growth Kinetics of Benzoic Acid in Aqueous Ethanol Solution. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c05162] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Yan Zhao
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
- Synthesis and Solid State Pharmaceutical Centre (SSPC), School of Chemical and Bioprocess Engineering, University College Dublin, Dublin D4, Ireland
| | - Jingjing Cui
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
| | - Lu Liu
- School of Chemical Engineering, Hebei Normal University of Science and Technology, Qinhuangdao 066004, P. R. China
| | | | | | - Brian Glennon
- Synthesis and Solid State Pharmaceutical Centre (SSPC), School of Chemical and Bioprocess Engineering, University College Dublin, Dublin D4, Ireland
- APC Ltd, Dublin D4, Ireland
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10
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Farzad R, Pirker S, Schneiderbauer S. Application of Eulerian-Eulerian-Lagrangian hybrid model to simulate liquid-liquid drop size distribution in stirred tank reactors. J DISPER SCI TECHNOL 2020. [DOI: 10.1080/01932691.2019.1662309] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
Affiliation(s)
- Reza Farzad
- Christian Doppler Laboratory for Multi-Scale Modelling of Multiphase Processes, Johannes Kepler University , Linz , Austria
- Department of Particulate Flow Modelling, Johannes Kepler University , Linz , Austria
| | - Stefan Pirker
- Department of Particulate Flow Modelling, Johannes Kepler University , Linz , Austria
| | - Simon Schneiderbauer
- Christian Doppler Laboratory for Multi-Scale Modelling of Multiphase Processes, Johannes Kepler University , Linz , Austria
- Department of Particulate Flow Modelling, Johannes Kepler University , Linz , Austria
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11
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Analysis of immiscible liquid-liquid mixing in stirred tanks by Electrical Resistance Tomography. Chem Eng Sci 2020. [DOI: 10.1016/j.ces.2020.115898] [Citation(s) in RCA: 15] [Impact Index Per Article: 3.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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12
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Shiea M, Buffo A, Vanni M, Marchisio D. Numerical Methods for the Solution of Population Balance Equations Coupled with Computational Fluid Dynamics. Annu Rev Chem Biomol Eng 2020; 11:339-366. [DOI: 10.1146/annurev-chembioeng-092319-075814] [Citation(s) in RCA: 22] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Abstract
This review article discusses the solution of population balance equations, for the simulation of disperse multiphase systems, tightly coupled with computational fluid dynamics. Although several methods are discussed, the focus is on quadrature-based moment methods (QBMMs) with particular attention to the quadrature method of moments, the conditional quadrature method of moments, and the direct quadrature method of moments. The relationship between the population balance equation, in its generalized form, and the Euler-Euler multiphase flow models, notably the two-fluid model, is thoroughly discussed. Then the closure problem and the use of Gaussian quadratures to overcome it are analyzed. The review concludes with the presentation of numerical issues and guidelines for users of these modeling approaches.
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Affiliation(s)
- Mohsen Shiea
- Department of Applied Science and Technology, Institute of Chemical Engineering, Politecnico di Torino, 10129 Torino, Italy
| | - Antonio Buffo
- Department of Applied Science and Technology, Institute of Chemical Engineering, Politecnico di Torino, 10129 Torino, Italy
| | - Marco Vanni
- Department of Applied Science and Technology, Institute of Chemical Engineering, Politecnico di Torino, 10129 Torino, Italy
| | - Daniele Marchisio
- Department of Applied Science and Technology, Institute of Chemical Engineering, Politecnico di Torino, 10129 Torino, Italy
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13
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Gong S, Gao N, Han L, Luo H. A theoretical model for bubble coalescence by coupling film drainage with approach processes. Chem Eng Sci 2020. [DOI: 10.1016/j.ces.2019.115387] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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14
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Li D, Marchisio D, Hasse C, Lucas D. Comparison of Eulerian QBMM and classical Eulerian–Eulerian method for the simulation of polydisperse bubbly flows. AIChE J 2019. [DOI: 10.1002/aic.16732] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Dongyue Li
- State Key Laboratory of Advanced Metallurgy University of Science and Technology Beijing China
- Helmholtz‐Zentrum Dresden‐Rossendorf Dresden Germany
| | | | - Christian Hasse
- Institute for Simulation of Reactive Thermo‐Fluid Systems, Technische Universität Darmstadt Darmstadt Germany
| | - Dirk Lucas
- Helmholtz‐Zentrum Dresden‐Rossendorf Dresden Germany
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15
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Askari E, St‐Pierre Lemieux G, Proulx P. Application of extended quadrature method of moments for simulation of bubbly flow and mass transfer in gas‐liquid stirred tanks. CAN J CHEM ENG 2019. [DOI: 10.1002/cjce.23470] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Ehsan Askari
- Chemical Engineering DepartmentSherbrooke University Sherbrooke QC Canada
| | | | - Pierre Proulx
- Chemical Engineering DepartmentSherbrooke University Sherbrooke QC Canada
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16
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Bagkeris I, Michael V, Prosser R, Kowalski AJ. Simulation of Turbulent Emulsification in a Sonolator Mixer: Interpretation of Drop Breakage Time. Chem Eng Technol 2019. [DOI: 10.1002/ceat.201800717] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Ioannis Bagkeris
- University of Manchester School of Mechanical, Aerospace & Civil Engineering M13 9PL Manchester United Kingdom
| | - Vipin Michael
- University of Manchester School of Mechanical, Aerospace & Civil Engineering M13 9PL Manchester United Kingdom
| | - Robert Prosser
- University of Manchester School of Mechanical, Aerospace & Civil Engineering M13 9PL Manchester United Kingdom
| | - Adam J. Kowalski
- Unilever R&D Port Sunlight Laboratory Quarry Road East CH63 3JW Bebington United Kingdom
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17
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18
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Tang Q, Ye S, Wang Y, Liu Z. A study on liquid‐liquid dispersions in a continuous mixer via computational fluid dynamics (CFD) simulation combined with population balance model (PBM). CAN J CHEM ENG 2018. [DOI: 10.1002/cjce.23361] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Qiao Tang
- State Key Laboratory of Chemical EngineeringDepartment of Chemical EngineeringTsinghua UniversityBeijing100084China
| | - Sishi Ye
- State Key Laboratory of Chemical EngineeringDepartment of Chemical EngineeringTsinghua UniversityBeijing100084China
| | - Yundong Wang
- State Key Laboratory of Chemical EngineeringDepartment of Chemical EngineeringTsinghua UniversityBeijing100084China
| | - Zuohua Liu
- School of Chemistry and Chemical EngineeringChongqing UniversityChongqing400044China
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19
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Gradov DV, Han M, Tervasmäki P, Latva-Kokko M, Vaittinen J, Pihlajamäki A, Koiranen T. Numerical Simulation of Biomass Growth in OKTOP®9000 Reactor at Industrial Scale. Ind Eng Chem Res 2018; 57:13300-13311. [PMID: 30416255 PMCID: PMC6219852 DOI: 10.1021/acs.iecr.8b02765] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/21/2018] [Revised: 09/06/2018] [Accepted: 09/10/2018] [Indexed: 11/28/2022]
Abstract
![]()
Computational
fluid dynamics is a powerful method for scale-up
of reactors although it is still challenging to fully embrace hydrodynamics
and biological complexities. In this article, an aerobic fermentation
of Pichia pastoris cells is modeled in a batch OKTOP®9000
reactor. The 800 m3 industrial scale reactor is equipped
with a radial impeller, designed by Outotec Oy for gas dispersion
in the draft tube reactor. Measured Np of the impeller is used in hydrodynamics validation.
The resolved energy dissipation rate is compensated, and its influence
on mass transfer is analyzed and discussed. Gas–liquid drag
force is modified to simulate effects of liquid turbulence and bubble
swarms. Resolved steady state multiphase hydrodynamics is used to
simulate the fermentation process. Temporal evolution of species concentrations
is compared to experimental data measured in a small copy of the reactor
at lab scale (14 L). The effect of oxygenation on the P. pastoris cells cultivation is considered.
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Affiliation(s)
- Dmitry Vladimirovich Gradov
- School of Engineering Science, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
| | - Mei Han
- School of Engineering Science, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
| | - Petri Tervasmäki
- Chemical Process Engineering, University of Oulu, P.O. Box 4000, FI-90014 Oulu, Finland
| | - Marko Latva-Kokko
- Outotec (Finland) Oy, Outotec Research Center, P.O. Box 69, FI-23101 Pori, Finland
| | - Johanna Vaittinen
- Neste Engineering Solutions, NAPCON, P.O. Box 310, FI-06101 Porvoo, Finland
| | - Arto Pihlajamäki
- School of Engineering Science, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
| | - Tuomas Koiranen
- School of Engineering Science, Lappeenranta University of Technology, P.O. Box 20, FI-53851 Lappeenranta, Finland
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20
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21
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Du L, Li Y, Gao R, Yin J, Shen C, Wang Y, Luo G. Controllability and flexibility in particle manufacturing of a segmented microfluidic device with passive picoinjection. AIChE J 2018. [DOI: 10.1002/aic.16356] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/13/2023]
Affiliation(s)
- Le Du
- The State Key Laboratory of Chemical Resource Engineering, Beijing Key Laboratory of Membrane Science and Technology; Beijing University of Chemical Technology; Beijing 100029 China
| | - Yang Li
- The State Key Laboratory of Chemical Resource Engineering, Beijing Key Laboratory of Membrane Science and Technology; Beijing University of Chemical Technology; Beijing 100029 China
| | - Ruomei Gao
- The State Key Lab of Chemical Engineering, Dept. of Chemical Engineering; Tsinghua University; Beijing 100084 China
| | - Jiabin Yin
- Beijing Key Laboratory of Bioprocess, College of Life Science and Technology; Beijing University of Chemical Technology; Beijing 100029 China
| | - Chun Shen
- Beijing Key Laboratory of Bioprocess, College of Life Science and Technology; Beijing University of Chemical Technology; Beijing 100029 China
| | - Yujun Wang
- The State Key Lab of Chemical Engineering, Dept. of Chemical Engineering; Tsinghua University; Beijing 100084 China
| | - Guangsheng Luo
- The State Key Lab of Chemical Engineering, Dept. of Chemical Engineering; Tsinghua University; Beijing 100084 China
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22
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Hecht KJ, Krause U, Hofinger J, Bey O, Nilles M, Renze P. Prediction of gas density effects on bubbly flow hydrodynamics: New insights through an approach combining population balance models and computational fluid dynamics. AIChE J 2018. [DOI: 10.1002/aic.16336] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- K. J. Hecht
- Chemical and Process Engineering Dept., BASF SE, 67056 Ludwigshafen, Germany and Institut für Apparate- und Umwelttechnik, Otto-von-Guericke University, Universitätsplatz 2; 39106 Magdeburg Germany
| | - U. Krause
- Institut für Apparate- und Umwelttechnik, Otto-von-Guericke University, Universitätsplatz 2; 39106 Magdeburg Germany
| | - J. Hofinger
- Chemical and Process Engineering Dept., BASF SE; 67056 Ludwigshafen Germany
| | - O. Bey
- Chemical and Process Engineering Dept., BASF SE; 67056 Ludwigshafen Germany
| | - M. Nilles
- Chemical and Process Engineering Dept., BASF SE; 67056 Ludwigshafen Germany
| | - P. Renze
- Chemical and Process Engineering Dept., BASF SE, 67056 Ludwigshafen, Germany and Institute of Energy and Drive Technology, Ulm University of Applied Sciences, Eberhard-Finckh-Straße 11; 89075 Ulm Germany
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23
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24
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Modelling of Bubbly Flow Using CFD-PBM Solver in OpenFOAM: Study of Local Population Balance Models and Extended Quadrature Method of Moments Applications. CHEMENGINEERING 2018. [DOI: 10.3390/chemengineering2010008] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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25
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Xie L, Liu Q, Luo ZH. A multiscale CFD-PBM coupled model for the kinetics and liquid–liquid dispersion behavior in a suspension polymerization stirred tank. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2017.11.045] [Citation(s) in RCA: 20] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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26
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Li D, Christian H. Simulation of bubbly flows with special numerical treatments of the semi-conservative and fully conservative two-fluid model. Chem Eng Sci 2017. [DOI: 10.1016/j.ces.2017.08.030] [Citation(s) in RCA: 19] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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27
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Li D, Buffo A, Podgórska W, Marchisio DL, Gao Z. Investigation of droplet breakup in liquid–liquid dispersions by CFD–PBM simulations: The influence of the surfactant type. Chin J Chem Eng 2017. [DOI: 10.1016/j.cjche.2017.01.014] [Citation(s) in RCA: 14] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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