Highly active and selective Co-based Fischer-Tropsch catalysts derived from metal-organic frameworks

Functionalized Carbon Materials in Syngas Conversion

Functionalized carbon materials are widely used in heterogeneous catalysis due to their unique properties such as adjustable surface properties, excellent thermal conductivity, high surface areas, tunable porosity, and moderate interactions with guest metals. The transformation of syngas into hydrocarbons (known as the Fischer-Tropsch synthesis) or oxygenates is an exothermic reaction and is typically catalyzed by transition metals dispersed on functionalized supports. Various carbon materials have been employed in syngas conversions not only for improving the performance or decreasing the dosage of expensive active metals but also for building model catalysts for fundamental research. This article provides a critical review on recent advances in the utilization of carbon materials, in particular the recently developed functionalized nanocarbon materials, for syngas conversions to either hydrocarbons or oxygenates. The unique features of carbon materials in dispersing metal nanoparticles, heteroatom doping, surface modification, and building special nanoarchitectures are highlighted. The key factors that control the reaction course and the reaction mechanism are discussed to gain insights for the rational design of efficient carbon-supported catalysts for syngas conversions. The challenges and future opportunities in developing functionalized carbon materials for syngas conversions are briefly analyzed.

Insight into the Influence of the Graphite Layer and Cobalt Crystalline on a ZIF-67-Derived Catalyst for Fischer-Tropsch Synthesis

Due to the special framework structure, ZIF-67 is a promising material as the precursor to prepare the Co@C catalysts with high cobalt loading and superior cobalt dispersion. Unfortunately, these Co@C-X catalysts exhibit not only unsatisfied activity but also high CH₄ selectivity. This limited its further application due to the lack of in-depth analysis of the reasons behind it. In this work, the Co@C-X catalysts were prepared by pyrolyzing the ZIF-67 precursor at different temperatures. A series of characterizations were conducted to explore the behavior of the graphite carbon coated on cobalt species, realizing that the role of active Co sites on these Co@C catalysts was restricted by the graphite carbon layer since it suppressed the adsorption and activation of syngas on Co sites. TEOS was introduced to suppress the aggregation of cobalt species and more active sites were exposed after the graphite carbon layer was eliminated. As a result, the FTS performance was greatly improved by a factor of 5. The effect of O₂ concentration on the microcrystalline size of Co and the reconfinement effect of SiO₂ were investigated. The model catalyst was prepared and the key factors determining CH₄ selectivity of the ZIF-67-derived Co@C catalyst were revealed. This provides a good basis for rational designing ZIF-67-derived Co-based FTS catalysts.

Carbon-based catalysts for Fischer-Tropsch synthesis

Fischer-Tropsch synthesis (FTS) is an essential approach to convert coal, biomass, and shale gas into fuels and chemicals, such as lower olefins, gasoline, diesel, and so on. In recent years, there has been increasing motivation to deploy FTS at commercial scales which has been boosting the discovery of high performance catalysts. In particular, the importance of support in modulating the activity of metals has been recognized and carbonaceous materials have attracted attention as supports for FTS. In this review, we summarised the substantial progress in the preparation of carbon-based catalysts for FTS by applying activated carbon (AC), carbon nanotubes (CNTs), carbon nanofibers (CNFs), carbon spheres (CSs), and metal-organic frameworks (MOFs) derived carbonaceous materials as supports. A general assessment of carbon-based catalysts for FTS, concerning the support and metal properties, activity and products selectivity, and their interactions is systematically discussed. Finally, current challenges and future trends in the development of carbon-based catalysts for commercial utilization in FTS are proposed.

Phase Controlled Synthesis of Pt Doped Co Nanoparticle Composites Using a Metal-Organic Framework for Fischer–Tropsch Catalysis

Recently, metal nanoparticles embedded in porous carbon composite materials have been playing a significant role in a variety of fields as catalyst supports, sensors, absorbents, and in energy storage. Porous carbon composite materials can be prepared using various synthetic methods; recent efforts provide a facile way to prepare the composites from metal-organic frameworks (MOFs) by pyrolysis. However, it is usually difficult to control the phase of metal or metal oxides during the synthetic process. Among many types of MOF, recently, cobalt-based MOFs have attracted attention due to their unique catalytic and magnetic properties. Herein, we report the synthesis of a Pt doped cobalt based MOF, which is subsequently converted into cobalt nanoparticle-embedded porous carbon composites (Pt@Co/C) via pyrolysis. Interestingly, the phase of the cobalt metal nanoparticles (face centered cubic (FCC) or hexagonal closest packing (HCP)) can be controlled by tuning the synthetic conditions, including the temperature, duration time, and dosage of the reducing agent (NaBH4). The Pt doped Co/C was characterized using various techniques including PXRD (powder X-ray diffraction), XPS (X-ray photoelectron spectroscopy), gas sorption analysis, TEM (transmission electron microscopy), and SEM (scanning electron microscopy). The composite was applied as a phase transfer catalyst (PTC). The Fischer-Tropsch catalytic activity of the Pt@Co/C (10:1:2.4) composite shows 35% CO conversion under a very low pressure of syngas (1 MPa). This is one of the best reported conversion rates at low pressure. The 35% CO conversion leads to the generation of various hydrocarbons (C1, C2–C4, C5, and waxes). This catalyst may also prove useful for energy and environmental applications.

Synergetic catalysis of bimetallic copper–cobalt nanosheets for direct synthesis of ethanol and higher alcohols from syngas

The reaction scheme of CO hydrogenation to ethanol under the synergetic catalysis of uniformly dispersed bimetallic copper–cobalt nanosheets.

Manufacture of highly loaded silica-supported cobalt Fischer-Tropsch catalysts from a metal organic framework

The development of synthetic protocols for the preparation of highly loaded metal nanoparticle-supported catalysts has received a great deal of attention over the last few decades. Independently controlling metal loading, nanoparticle size, distribution, and accessibility has proven challenging because of the clear interdependence between these crucial performance parameters. Here we present a stepwise methodology that, making use of a cobalt-containing metal organic framework as hard template (ZIF-67), allows addressing this long-standing challenge. Condensation of silica in the Co-metal organic framework pore space followed by pyrolysis and subsequent calcination of these composites renders highly loaded cobalt nanocomposites (~ 50 wt.% Co), with cobalt oxide reducibility in the order of 80% and a good particle dispersion, that exhibit high activity, C5 + selectivity and stability in Fischer–Tropsch synthesis.

Preparation of supported catalysts with high nanoparticle loading is a considerable synthetic challenge. Here, by using a metal organic framework as sacrificial template, the authors report a cobalt catalyst with a 50% Co loading with superior activity in the C5+ selective production of hydrocarbons from syngas.