Dinh S, Lima FV. Dynamic Operability Analysis for Process Design and Control of Modular Natural Gas Utilization Systems.
Ind Eng Chem Res 2023;
62:2052-2066. [PMID:
36972193 PMCID:
PMC10032569 DOI:
10.1021/acs.iecr.2c03543]
[Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/30/2022] [Revised: 12/31/2022] [Accepted: 01/04/2023] [Indexed: 01/19/2023]
Abstract
Process modularization is an alternative process design and construction framework, in which modular units are independent and replaceable blocks of a process system. While modular plants have higher efficiency and are safer to construct than conventional stick-built plants (Roy, S. Chem. Eng. Prog. 2017, 113, 28-31), they are significantly more challenging to operate because of the loss in the control degrees of freedom that comes with process integration and intensification (Bishop, B. A.; Lima, F. V. Processes 2021, 9, 2165). To address this challenge, in this work, operability analyses are performed to consider the design and operation of modular units. Initially, a steady-state operability analysis is employed to find a set of feasible modular designs that are able to operate considering different modular plant conditions. A dynamic operability analysis is then applied to the feasible designs to identify the operable designs that are capable of rejecting the operational disturbances. Lastly, a closed-loop control measure is introduced to compare the performances of the different operable designs. The proposed approach is implemented in a modular membrane reactor to find a set of operable designs considering different natural gas wells, and the respective closed-loop nonlinear model predictive control performance of these units is evaluated.
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