Direct numerical simulation and experimental validation of flow resistivity of nonwoven fabric filter

Incorporating Variable Porosity into the Determination of Effective Permeability in Interchanging Double Cloth Woven Fabrics Using Darcy's Law

Woven fabrics are widely used for thermal protection due to their porosity, which provides thermal insulation and breathability. This research focuses on investigating the influential parameters in the thermal protective properties of layer interchanging double cloth, including the woven structure and varying yarn fineness. The properties affecting the protective properties and comfort of multilayered woven fabrics include the fabric thickness, fabric porosity, and air permeability. Darcy's law is applicable for determining the effective air permeability of woven fabrics. By understanding and controlling fabric porosity, it becomes possible to develop thermal protective clothing that combines improved comfort, cost-efficiency, and effectiveness. This study represents a novel approach for the clarification of airflow permeability behavior in complex structures of elastic multilayer woven fabrics using Darcy's law. This innovative approach expands the understanding of permeability in fabrics beyond single-layer fabrics with vertical pores or 3D fabrics used in resin injection processes.

High-Resolution Numerical Simulation of Microfiltration of Oil-in-Water Emulsion Permeating through a Realistic Membrane Microporous Structure Generated by Focused Ion Beam Scanning Electron Microscopy Images

Owing to the limitations of visualization techniques in experimental studies and low-resolution numerical models based on computational fluid dynamics (CFD), the detailed behavior of oil droplets during microfiltration is not well understood. Hence, a high-resolution CFD model based on an in-house direct numerical simulation (DNS) code was constructed in this study to analyze the detailed dynamics of an oil-in-water (O/W) emulsion using a microfiltration membrane. The realistic microporous structure of commercial ceramic microfiltration membranes (mullite and α-alumina membranes) was obtained using an image processing technique based on focused ion beam scanning electron microscopy (FIB-SEM). Numerical simulations of microfiltration of O/W emulsions on the membrane microstructure obtained by FIB-SEM were performed, and the effects of different parameters, including contact angle, transmembrane pressure, and membrane microporous structure, on filtration performance were studied. Droplet deformation had a strong impact on filtration behavior because coalesced droplets with diameters larger than the pore diameter permeated the membrane pores. The permeability, oil hold-up fraction inside the pores, and rejection were considerably influenced by the contact angle, while the transmembrane pressure had a little impact on the permeability and oil hold-up fraction. The membrane structure, especially the pore size distribution, also had a significant effect on the microfiltration behavior and performance.

Manufacturing of polytetrafluoroethylene fine fibers by waterjet impacting

Due to unique anti-erosion properties and excellent thermal stability, polytetrafluoroethylene (PTFE) fibers are regarded as an ideal material to manufacture filters for industrial dust purification. Based on weak interactions between PTFE molecular chains, we applied a high-pressure waterjet to cause normal PTFE split-film fibers to split fibers again. Four kinds of PTFE split-film fibers and sintered films with different molecular weights were produced. Afterward, waterjets were introduced to impact PTFE sintered films and split-film fibers under different pressures and jets, and we analyzed variations in the sintered film morphology and fiber diameter. When the molecular weight was increased, the visible light transmittance of four different PTFE sintered films at the wavelength of 382 nm decreased from 85.7% to 77.6% and then increased to 95.1%, which was consistent with light–dark characteristics in light micrographs of sintered films. The four PTFE sintered films split into fibers under the waterjet impact force. In particular, MW49 PTFE sintered film was split into microscale fibers using waterjets at 110 bar and 5 jets. Finally, waterjets were applied to impact normal PTFE split-film fibers to force the original fibers to split into fine fibers. Different PTFE split-film fibers exhibited a significant decrease in the average diameter. In particular, in the case of MW49 PTFE split-film fibers, the average diameter of fibers impacted by 5 jets at 110 bar decreased from 27.4 to 15.7 μm, confirming the suitability of high-pressure waterjets for the splitting of PTFE split-film fibers into microscale fibers.

The waterjet impacting technology was introduced to split PTFE split-film fibers again to manufacture fine fibers for applications in the air purification field.

Phase-Field Simulation of the Coalescence of Droplets Permeating through a Fibrous Filter Obtained from X-ray Computed Tomography Images: Effect of the Filter Microstructure

We numerically study the droplet coalescence of an oil-in-water (O/W) emulsion permeating through a fibrous filter. Our numerical simulation method is based on the phase-field model for capturing a free interface, the immersed boundary method used to calculate fluid-solid interactions, and the wetting model that assigns an order parameter to the solid surface according to the wettability. To represent realistic flow inside the filter during simulation, the voxel data obtained from X-ray computed tomography (CT) images of the filter microstructure are used in the simulation. The effects of the filter microstructure, such as fiber arrangement and orientation of the droplet coalescence, are investigated by using several filter domains. Our simulations demonstrate that the arrangement of closely attached fibers placed at the permeate-side surface enhances droplet coalescence. In addition, the parallel orientation of the fiber to the main flow direction suppresses droplet enlargement due to the coalescence but reduces the number of droplet passages without coalescence in the filter.