1
|
Matveev A, Promakhov V, Schulz N, Bakhmat V, Babaev A, Semenov A, Vorozhtsov A. Effect of the Mass Fraction of NiTi-TiB 2 SHS-Particles on the Phase Composition, Structure, and Mechanical Properties of Inconel 625-NiTi-TiB 2 Composites Produced by Direct Laser Deposition. MATERIALS (BASEL, SWITZERLAND) 2022; 15:6861. [PMID: 36234199 PMCID: PMC9571757 DOI: 10.3390/ma15196861] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 09/01/2022] [Revised: 09/26/2022] [Accepted: 09/29/2022] [Indexed: 06/16/2023]
Abstract
This paper studies the impact of the mass fraction of NiTi-TiB2 particles obtained by the method of self-propagating high-temperature synthesis (SHS) on the phase composition, structure, and mechanical properties of composites made by direct laser deposition from an Inconel 625-NiTiz-TiB2 powder mixture. Composites were obtained from a powder mixture with the mass fraction of particles at 5-10 wt%, and they consisted of an Inconel 625 metal matrix wherein ceramic inclusions of titanium diboride TiB2 were distributed. Increasing the mass fraction of SHS-produced NiTi particles from 30 to 95 wt% led to the emergence of a NiTi intermetallide phase in the matrix material as well as an increase in the average TiB2 particle size and formation of their agglomerates. In addition, an increase in the microhardness of the materials was observed. The graph of tensile strength of Inconel 625-NiTi-TiB2 samples has a parabolic shape with a maximum at 1000 MPa (when the mass fraction of SHS-produced NiTi-TiB2 particles is at 30 wt%). A further increase in the mass fraction of NiTi-TiB2 led to a decrease in the tensile strength down to 400 MPa. Here the deformation of samples decreases linearly as the ratio of composite particles in the initial mixture increases. From a comparative analysis of the results obtained, the optimal mass fraction of composite NiTi-TiB2 particles in the Inconel 625-NiTi-TiB2 powder mixture was found to be 5 wt%.
Collapse
Affiliation(s)
- Alexey Matveev
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
| | - Vladimir Promakhov
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
- “Nova-Health” Limited Liability Company, St. Visotsky, 28/7, 634040 Tomsk, Russia
| | - Nikita Schulz
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
| | - Vladislav Bakhmat
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
| | - Artem Babaev
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
- “Nova-Health” Limited Liability Company, St. Visotsky, 28/7, 634040 Tomsk, Russia
| | - Artem Semenov
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
| | - Alexander Vorozhtsov
- Scientific and Educational Center “Additive Technologies”, National Research Tomsk State University, 634050 Tomsk, Russia
| |
Collapse
|
2
|
T. GE, Annamalai AR, Magdaline TB. Modern Synthesis and Sintering Techniques of Calcium Copper Titanium Oxide (CaCu 3Ti 4O 12) Ceramics and Its Current Trend in Prospective Applications: A Mini-Review. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:3181. [PMID: 36144969 PMCID: PMC9505766 DOI: 10.3390/nano12183181] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/08/2022] [Revised: 09/02/2022] [Accepted: 09/07/2022] [Indexed: 06/16/2023]
Abstract
Calcium Copper Titanium Oxide (CaCu3Ti4O12/CCTO) has grasped massive attention for its colossal dielectric constant in high operating frequencies and wide temperature range. However, the synthesis and processing of CCTO directly influence the material's properties, imparting the overall performance. Researchers have extensively probed into these downsides, but the need for a new and novel approach has been in high demand. Modern synthesis routes and advanced non-conventional sintering techniques have been employed to curb the drawbacks for better properties and performance. This review provides a short overview of the modern synthesis and sintering methods that utilize direct pulse current and electromagnetic waves to improve the material's electrical, optical, and dielectric properties in the best ways possible. In addition, the current application of CCTO as a photocatalyst under visible light and CuO's role in the efficient degradation of pollutants in replacement for other metal oxides has been reviewed. This research also provides a brief overview of using CCTO as a photoelectrode in zinc-air batteries (ZAB) to improve the Oxidation-reduction and evolution (ORR/OER) reactions.
Collapse
Affiliation(s)
- Gecil Evangeline T.
- School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632014, India
| | - A. Raja Annamalai
- School of Mechanical Engineering, Vellore Institute of Technology, Vellore 632014, India
| | - T. Bonnisa Magdaline
- Center for Nanoscience and Technology, Pondicherry University, Puducherry 605014, India
- Centre for Innovative Manufacturing Research, Vellore Institute of Technology, Vellore 632014, India
| |
Collapse
|
3
|
Shu X, Huang W, Shi K, Chen S, Zhang S, Li B, Wang X, Xie Y, Lu X. Microwave vitrification of simulated radioactively contaminated soil: Mechanism and performance. J SOLID STATE CHEM 2021. [DOI: 10.1016/j.jssc.2020.121757] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
|
4
|
Joining of Al2O3 Rods Using Microwaves and Employing Sic Particles as Adhesive. Processes (Basel) 2019. [DOI: 10.3390/pr7100750] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
The joining of Al2O3 rods using SiC particles in a microwave field was examined. SiC with high microwave absorption characteristics is coated on the fracture surface of Al2O3 rods. Then, microwave irradiation is performed using a 2.45 GHz single-mode cavity and the Al2O3 rods are rapidly joined. Energy dispersive X-ray spectroscopy reveals that the substance generated on the joining surface comprises Al and O. It is believed that the SiC interacts with the microwave to generate microwave plasma and that the plasma melts the Al2O3 rods. Thus, the matrix melts and the fracture surfaces are joined.
Collapse
|
5
|
Li S, Chen C, Zhang D, Zhang X, Sun B, Lv S. Microwave-assisted fast and efficient dissolution of silkworm silk for constructing fibroin-based biomaterials. Chem Eng Sci 2018. [DOI: 10.1016/j.ces.2018.06.003] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/02/2023]
|
6
|
Kraus S, Schuchmann H, Merk D, Gaukel V. Entwicklung einer kontinuierlichen Mikrowellen-Vakuumtrocknungsanlage mit hexagonalem Verfahrensraum. CHEM-ING-TECH 2013. [DOI: 10.1002/cite.201300029] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
|
7
|
Hwang DJ, Ryu JY, Park JH, Yu YH, Choi MK, Cho KH, Ahn JW, Han C, Lee JD. Preparation of CaCO3 using mega-crystalline calcite in electrical furnace and batch type microwave kiln. J IND ENG CHEM 2013. [DOI: 10.1016/j.jiec.2013.01.017] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
|
8
|
Hwang DJ, Ryu JY, Park JH, Yu YH, Lee SK, Cho KH, Han C, Lee JD. Calcination of mega-crystalline calcite using microwave and electric furnaces. J IND ENG CHEM 2012. [DOI: 10.1016/j.jiec.2012.05.011] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
|
9
|
Role of ceramic composites and microwave pulsing on efficient microwave processing of pork meat samples. Food Res Int 2011. [DOI: 10.1016/j.foodres.2011.05.034] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
|
10
|
|
11
|
Zhang Y, Zhong W, Jin B. New method for the investigation of particle mixing dynamic in a spout-fluid bed. POWDER TECHNOL 2011. [DOI: 10.1016/j.powtec.2011.01.011] [Citation(s) in RCA: 17] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
|
12
|
Basak T, Rao BS. Theoretical analysis on pulsed microwave heating of pork meat supported on ceramic plate. Meat Sci 2010; 86:780-93. [DOI: 10.1016/j.meatsci.2010.06.021] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/24/2009] [Revised: 06/02/2010] [Accepted: 06/22/2010] [Indexed: 11/26/2022]
|
13
|
Abstract
Effective sintering of titanium requires the use of a high sintering temperature (≥1200 °C), preferably in high vacuum (< 10-2 Pa). This confines the heating and cooling rates to ~ 4 °C/min because of the limited thermal shock resistance of ceramic tube furnaces. Consequently, it leads to lengthy sintering cycles (10-12 hr). This work presents an assessment of microwave (MW) sintering of titanium. Titanium powders in the size ranges of <20 µm, 45-63 µm, and 100-150 µm were used to make green samples with compaction pressures ranging from 200-800 MPa. Sintering was carried out at 1200 °C for 2 hr in a 3 kW MW furnace with a 2.45 GHz multimode cavity under a vacuum of 2-6×10-3 Pa. The characteristics of MW heating of green titanium samples in vacuum are described in terms of the heating rate, vacuum fluctuations, and sparking discharge. The actual MW heating rate achieved from 350 °C to 1200 °C was 34 °C/min. The attendant densities are comparable to those attained by conventional vacuum sintering. Cross-sectional examinations revealed a fairly uniform pore distribution in MW-sintered samples made from either the coarse or fine titanium powder.
Collapse
|
14
|
Efficient processing of oil–water emulsions confined within 2D cylinders with various microwave irradiations: Role of metallic annulus. Food Res Int 2010. [DOI: 10.1016/j.foodres.2009.09.015] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
|
15
|
Samanta SK, Basak T. Efficient microwave processing of oil–water emulsion cylinders with lateral and radial irradiations. Food Res Int 2009. [DOI: 10.1016/j.foodres.2009.06.010] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
|
16
|
Durairaj S, Chaudhary A, Basak T. Efficient microwave heating of discrete food samples layered with ceramic composites. J FOOD ENG 2009. [DOI: 10.1016/j.jfoodeng.2009.04.020] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
|
17
|
Durairaj S, Basak T. Analysis of pulsed microwave processing of polymer slabs supported with ceramic plates. Chem Eng Sci 2009. [DOI: 10.1016/j.ces.2008.11.024] [Citation(s) in RCA: 13] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
|
18
|
A new microwave processing strategy for food-ceramic composite layer confined within ceramic plates. Food Res Int 2009. [DOI: 10.1016/j.foodres.2008.11.003] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
|
19
|
Samanta SK, Basak T. Theoretical analysis of efficient microwave processing of oil–water emulsions attached with various ceramic plates. Food Res Int 2008. [DOI: 10.1016/j.foodres.2008.01.003] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
|
20
|
Bondaruk J, Markowski M, Błaszczak W. Effect of drying conditions on the quality of vacuum-microwave dried potato cubes. J FOOD ENG 2007. [DOI: 10.1016/j.jfoodeng.2006.10.028] [Citation(s) in RCA: 101] [Impact Index Per Article: 5.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
|
21
|
Basak T. Role of lateral and radial irradiations on efficient microwave processing of food cylinders. Chem Eng Sci 2007. [DOI: 10.1016/j.ces.2007.03.010] [Citation(s) in RCA: 15] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
|
22
|
Basak T. Role of various elliptical shapes for efficient microwave processing of materials. AIChE J 2007. [DOI: 10.1002/aic.11160] [Citation(s) in RCA: 15] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
|
23
|
Basak T, Meenakshi A. A theoretical analysis on microwave heating of food slabs attached with ceramic plates: Role of distributed microwave incidence. Food Res Int 2006. [DOI: 10.1016/j.foodres.2006.06.003] [Citation(s) in RCA: 28] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
|
24
|
Basak T, Meenakshi A. Influence of ceramic supports on microwave heating for composite dielectric food slabs. AIChE J 2006. [DOI: 10.1002/aic.10804] [Citation(s) in RCA: 22] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
|
25
|
. A, . HN, . R, . MY, . ZJ. Study on Demulsification of Water-in-Oil Emulsions Via Microwave Heating Technology. ACTA ACUST UNITED AC 2006. [DOI: 10.3923/jas.2006.2060.2066] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
|
26
|
Basak T. Influence of various shapes of annular metallic support on microwave heating of 2D cylinders. Chem Eng Sci 2006. [DOI: 10.1016/j.ces.2005.10.050] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
|
27
|
|
28
|
Basak T. Generalized Analysis on Microwave-Assisted Material Processing for One-Dimensional Slabs: Metallic Support versus Free Space. Ind Eng Chem Res 2005. [DOI: 10.1021/ie049035o] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Tanmay Basak
- Department of Chemical Engineering, Indian Institute of Technology, Madras, Chennai 600 036, India
| |
Collapse
|
29
|
Kostoglou M, Karapantsios TD. Approximate computation of heat sources in axisymmetric microwave heating. AIChE J 2005. [DOI: 10.1002/aic.10636] [Citation(s) in RCA: 16] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
|
30
|
|
31
|
|
32
|
|
33
|
|