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Shin Y, Lee M, Lee J, Kim D, Lee JW. AI-Based Geometry Recognition for Evaluating the Feasibility of Intensified Reaction and Separation Systems. ACS OMEGA 2023; 8:48413-48431. [PMID: 38144077 PMCID: PMC10734293 DOI: 10.1021/acsomega.3c08128] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/16/2023] [Revised: 11/15/2023] [Accepted: 11/16/2023] [Indexed: 12/26/2023]
Abstract
Reactive distillation (RD) provides notable advantages over conventional processes, regarding reduced energy requirements and CO2 emissions. However, as the benefits of RD may not be universally applicable, a comprehensive feasibility assessment is necessary. This study introduced an automated feasibility evaluation procedure for an RD column using an AI-based region recognition approach, reducing the reliance on expert knowledge and heuristics in graphical methods. Through k-means clustering-based image segmentation, topological information on the reaction and separation reachable region was extracted from ternary diagram landscapes. Subsequently, the extracted information was integrated into tray-by-tray calculations to automate the evaluation. This geometric calculation procedure was applied to assess the feasibility of RD columns with different types of reactions. The feasibility results were obtained within seconds, demonstrating the efficiency of the proposed approach. Furthermore, case studies validated the feasibility of the evaluation results for three practical examples using rigorous simulations, confirming its reliability and applicability.
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Affiliation(s)
- Yongbeom Shin
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Minyong Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Jeongwoo Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Donggun Kim
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
| | - Jae W. Lee
- Department of Chemical and
Biomolecular Engineering, Korea Advanced
Institute of Science and Technology (KAIST), 291 Daehak-ro,
Yuseong-gu, Daejeon 34141, South Korea
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Lee M, Lee H, Seo C, Lee J, Lee JW. Enhanced energy efficiency and reduced CO2 emissions by hybrid heat integration in dimethyl carbonate production systems. Sep Purif Technol 2022. [DOI: 10.1016/j.seppur.2022.120598] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Seo C, Lee H, Lee M, Lee JW. Energy Efficient Design through Structural Variations of Complex Heat-integrated Azeotropic Distillation of Acetone-Chloroform-Water System. J IND ENG CHEM 2022. [DOI: 10.1016/j.jiec.2022.02.012] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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5
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Seo C, Lee H, Lee M, Lee JW. Temperature driven internal heat integration in an energy-efficient partial double annular column. KOREAN J CHEM ENG 2022. [DOI: 10.1007/s11814-021-0937-7] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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6
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Lee H, Seo C, Lee M, Lee JW. Synthesis of heat‐integrated pressure‐swing azeotropic distillation using a graphical pinch analysis. AIChE J 2021. [DOI: 10.1002/aic.17476] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Heecheon Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Chaeyeong Seo
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Minyong Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
| | - Jae W. Lee
- Department of Chemical and Biomolecular Engineering Korea Advanced Institute of Science and Technology (KAIST) Daejeon South Korea
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Optimal design and operation of reactive distillation systems based on a superstructure methodology. Chem Eng Res Des 2021. [DOI: 10.1016/j.cherd.2021.03.017] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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Unfavorable energy integration of reactive dividing wall column for simultaneous esterification reactions. KOREAN J CHEM ENG 2021. [DOI: 10.1007/s11814-020-0682-3] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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9
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Production of levulinic acid from wet microalgae in a biphasic one-pot reaction process. KOREAN J CHEM ENG 2020. [DOI: 10.1007/s11814-020-0622-2] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Lee H, Mo H, Namgung K, Jang W, Lee JW. Energy-Efficient Design of a Novel Double Annular Separation Column Using Pinch Pressure. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01683] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Heecheon Lee
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Haeri Mo
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Kwon Namgung
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Wonjoon Jang
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
| | - Jae W. Lee
- Department of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Yuseong-gu, Daejeon 34141, South Korea
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Jang W, Lee H, Han JI, Lee JW. Energy-Efficient Reactive Dividing Wall Column for Simultaneous Esterification of n-Amyl Alcohol and n-Hexanol. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b00324] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Wonjoon Jang
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
- Department of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Heecheon Lee
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Jong-in Han
- Department of Civil and Environmental Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
| | - Jae W. Lee
- Department of Chemical & Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), 291 Daehak-ro, Daejeon 34141, Republic of Korea
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Kang D, Lee JW. Visualization of Stage Calculations in Quaternary Reactive Distillation with Multiple Reactions. KOREAN CHEMICAL ENGINEERING RESEARCH 2014. [DOI: 10.9713/kcer.2014.52.6.713] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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13
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Hasan SU, Malik R, Mahajani S. Selectivity Engineering with Simple and Complex Hybrid Reactive Distillation Columns. Ind Eng Chem Res 2014. [DOI: 10.1021/ie501961x] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Shabih Ul Hasan
- Department
of Chemical Engineering, IIT-Bombay, Powai,
Mumbai-400 076, India
| | - Ranjan Malik
- Department
of Chemical Engineering, IIT-Bombay, Powai,
Mumbai-400 076, India
| | - Sanjay Mahajani
- Department
of Chemical Engineering, IIT-Bombay, Powai,
Mumbai-400 076, India
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Olán-Acosta M, Rico-Ramírez V, González-Alatorre G, Castrejón-González E. A graphical design method for reaction–extraction processes in quaternary systems. Chem Eng Res Des 2014. [DOI: 10.1016/j.cherd.2013.12.026] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Kang D, Lee K, Lee JW. Feasibility Evaluation of Quinary Heterogeneous Reactive Extractive Distillation. Ind Eng Chem Res 2014. [DOI: 10.1021/ie5005477] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- D. Kang
- Department
of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), Daejeon 305-701, Republic of Korea
| | - K. Lee
- Department
of Chemical Engineering, The City College of New York, CUNY, New York, New York 10031, United States
| | - Jae W. Lee
- Department
of Chemical and Biomolecular Engineering, Korea Advanced Institute of Science and Technology (KAIST), Daejeon 305-701, Republic of Korea
- Department
of Chemical Engineering, The City College of New York, CUNY, New York, New York 10031, United States
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Chen H, Huang K, Liu W, Zhang L, Wang S, Wang SJ. Enhancing mass and energy integration by external recycle in reactive distillation columns. AIChE J 2012. [DOI: 10.1002/aic.13975] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Haisheng Chen
- College of Information Science and Technology; Beijing University of Chemical Technology; Beijing; 100029; P. R. China
| | - Kejin Huang
- College of Information Science and Technology; Beijing University of Chemical Technology; Beijing; 100029; P. R. China
| | - Wei Liu
- College of Information Science and Technology; Beijing University of Chemical Technology; Beijing; 100029; P. R. China
| | - Liang Zhang
- College of Information Science and Technology; Beijing University of Chemical Technology; Beijing; 100029; P. R. China
| | - Shaofeng Wang
- College of Information Science and Technology; Beijing University of Chemical Technology; Beijing; 100029; P. R. China
| | - San-Jang Wang
- Dept. of Chemical and Material Engineering; Ta Hwa Institute of Technology; Chiunglin; Hsinchu; 307; Taiwan
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JagadeeshBabu PE, Sandesh K, Saidutta MB. Kinetics of Esterification of Acetic Acid with Methanol in the Presence of Ion Exchange Resin Catalysts. Ind Eng Chem Res 2011. [DOI: 10.1021/ie101755r] [Citation(s) in RCA: 69] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- P. E. JagadeeshBabu
- Department of Chemical Engineering, National Institute of Technology Karnataka, Surathkal, Mangalore, India
| | - K. Sandesh
- Department of Chemical Engineering, National Institute of Technology Karnataka, Surathkal, Mangalore, India
| | - M. B. Saidutta
- Department of Chemical Engineering, National Institute of Technology Karnataka, Surathkal, Mangalore, India
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Thery R, Meyer XM, Joulia X. Analyse de faisabilité, synthèse et conception des procédés de distillation réactive : état de l'art et analyse critique. CAN J CHEM ENG 2008. [DOI: 10.1002/cjce.5450830211] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Huang K, Wang SJ, Ding W. Towards further internal heat integration in design of reactive distillation columns—Part III: Application to a MTBE reactive distillation column. Chem Eng Sci 2008. [DOI: 10.1016/j.ces.2008.01.006] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Daza OS, Pérez-Cisneros ES, Bek-Pedersen E, Gani R. Graphical and stage-to-stage methods for reactive distillation column design. AIChE J 2006. [DOI: 10.1002/aic.690491115] [Citation(s) in RCA: 37] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Lee JW, Brüggemann S, Marquardt W. Shortcut method for kinetically controlled reactive distillation systems. AIChE J 2006. [DOI: 10.1002/aic.690490611] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Huang K, Nakaiwa M, Wang SJ, Tsutsumi A. Reactive distillation design with considerations of heats of reaction. AIChE J 2006. [DOI: 10.1002/aic.10885] [Citation(s) in RCA: 40] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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25
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Towards further internal heat integration in design of reactive distillation columns—part I: The design principle. Chem Eng Sci 2005. [DOI: 10.1016/j.ces.2005.03.052] [Citation(s) in RCA: 39] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Bisowarno BH, Tian YC, Tadé MO. Interaction of separation and reactive stages on ETBE reactive distillation columns. AIChE J 2004. [DOI: 10.1002/aic.10058] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Guo Z, Chin J, Lee JW. Feasibility of Continuous Reactive Distillation with Azeotropic Mixtures. Ind Eng Chem Res 2004. [DOI: 10.1021/ie034019x] [Citation(s) in RCA: 15] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Zhe Guo
- Department of Chemical Engineering, The City College of the City University of New York, New York, New York 10031
| | - James Chin
- Department of Chemical Engineering, The City College of the City University of New York, New York, New York 10031
| | - Jae W. Lee
- Department of Chemical Engineering, The City College of the City University of New York, New York, New York 10031
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Citro F, Lee JW. Widening the Applicability of Reactive Distillation Technology by Using Concurrent Design. Ind Eng Chem Res 2003. [DOI: 10.1021/ie030172f] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- F. Citro
- Department of Chemical Engineering, The City College of the City University of New York, New York, New York 10031
| | - J. W. Lee
- Department of Chemical Engineering, The City College of the City University of New York, New York, New York 10031
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Affiliation(s)
- Jae W. Lee
- Department of Chemical Engineering, City College of New York, New York, New York 10031
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