Von der stereospezifischen Polymerisation zur asymmetrischen autokatalytischen Synthese von Makromolekülen Nobel-Vortrag am 12. Dezember 1963

Transition Metal-Catalyzed and MAO-Assisted Olefin Polymerization; Cyclic Isomers of Sinn’s Dimer Are Excellent Ligands in Iron Complexes and Great Methylating Reagents

Methylaluminoxane (MAO) is the most commonly used co-catalyst for transition metal-catalyzed olefin polymerization, but the structures of MAO species and their catalytic functions remain topics of intensive study. We are interested in MAO-assisted polymerization with catalysts L(R2)FeCl2 (L = tridentate pyridine-2,6-diyldimethanimine; imine-R = Me, Ph). It is our hypothesis that the MAO species is not merely enabling Fe–Me bond formation but functions as an integral part of the active catalyst, a MAO adduct of the Fe-precatalyst [L(R2)FeCl]+. In this paper, we explored the possible structures of acyclic and cyclic MAO species and their complexation with pre-catalysts [L(R2)FeCl]+ using quantum chemical approaches (MP2 and DFT). We report absolute and relative oxophilicities associated with the Fe ← O(MAO) adduct formation and provide compelling evidence that oxygen of an acyclic MAO species (i.e., O(AlMe2)2, 4) cannot compete with the O-donor in cyclic MAO species (i.e., (MeAlO)2, 7; MeAl(OAlMe2)2, cyclic 5). Significantly, our work demonstrates that intramolecular O → Al dative bonding results in cyclic isomers of MAO species (i.e., cyclic 5) with high oxophilicities. The stabilities of the [L(R2)FeClax(MAO)eq]+ species demonstrate that 5 provides for the ligating benefits of the cyclic MAO species 4 without the thermodynamically costly elimination of TMA. Mechanistic implications are discussed for the involvement of such Fe–O–Al bridged catalyst in olefin polymerization.

Heterogeneity in the Fragmentation of Ziegler Catalyst Particles during Ethylene Polymerization Quantified by X-ray Nanotomography

Ziegler-type catalysts are the grand old workhorse of the polyolefin industry, yet their hierarchically complex nature complicates polymerization activity-catalyst structure relationships. In this work, the degree of catalyst framework fragmentation of a high-density polyethylene (HDPE) Ziegler-type catalyst was studied using ptychography X-ray-computed nanotomography (PXCT) in the early stages of ethylene polymerization under mild reaction conditions. An ensemble consisting of 434 fully reconstructed ethylene prepolymerized Ziegler catalyst particles prepared at a polymer yield of 3.4 g HDPE/g catalyst was imaged. This enabled a statistical route to study the heterogeneity in the degree of particle fragmentation and therefore local polymerization activity at an achieved 3-D spatial resolution of 74 nm without requiring invasive imaging tools. To study the degree of catalyst fragmentation within the ensemble, a fragmentation parameter was constructed based on a k-means clustering algorithm that relates the quantity of polyethylene formed to the average size of the spatially resolved catalyst fragments. With this classification method, we have identified particles that exhibit weak, moderate, and strong degrees of catalyst fragmentation, showing that there is a strong heterogeneity in the overall catalyst particle fragmentation and thus polymerization activity within the entire ensemble. This hints toward local mass transfer limitations or other deactivation phenomena. The methodology used here can be applied to all polyolefin catalysts, including metallocene and the Phillips catalysts to gain statistically relevant fundamental insights in the fragmentation behavior of an ensemble of catalyst particles.

Thermochemistry of the initial steps of methylaluminoxane formation. Aluminoxanes and cycloaluminoxanes by methane elimination from dimethylaluminum hydroxide and its dimeric aggregates

Results are presented of ab initio studies at levels MP2(full)/6-31G* and MP2(full)/6-311G** of the hydrolysis of trimethylaluminum (TMA, 1) to dimethylaluminumhydroxide (DMAH, 2) and of the intramolecular 1,2-elimination of CH(4) from 2 itself to form methylaluminumoxide 3, from its dimeric aggregate 4 to form hydroxytrimethyldialuminoxane 5 and dimethylcyclodialuminoxane 6, and from its TMA aggregate 7 to form 8 and/or 9, the cyclic and open isomers of tetramethyldialuminoxane, respectively. Each methane elimination creates one new Lewis acid site, and dimethylether is used as a model oxygen-donor molecule to assess the most important effects of product stabilization by Lewis donor coordination. It is found that the irreversible formation of aggregate 4 (ΔG(298) = -29.2 kcal/mol) is about three times more exergonic than the reversible formation of aggregate 7 (ΔG(298) = -9.9 kcal/mol), that the reaction free enthalpies for the formations of 5 (ΔG(298) = -9.0 kcal/mol) and 6 (ΔG(298) = -18.8 kcal/mol) both are predicted to be quite clearly exergonic, and that there is a significant thermodynamic preference (ΔG(298) = -7.2 kcal/mol) for the formation of 6 over ring-opening of 5 to hydroxytrimethyldialuminoxane 10. The mechanism for oligomerization is discussed based on the bonding properties of dimeric aggregates and involves the homologation of HO-free aluminoxane with DMAH (i.e., 9 to 13), and any initially formed hydroxydialuminoxane 10 is easily capped to trialuminoxane 13. Our studies are consistent with and provide support for Sinn's proposal for the formation of oligoaluminoxanes, and in addition, the results point to the crucial role played by the kinetic stability of 5 and the possibility to form cyclodialuminoxane 6. Dialuminoxanes 9 and 10 are reversed-polarity heterocumulenes, and intramolecular O→Al dative bonding competes successfully with Al complexation by Lewis donors. Intramolecular O→Al dative bonding is impeded in cyclodialuminoxane 6, and the dicoordinate oxygen in 6 is a strong Lewis donor. Ethylene polymerization catalysts contain highly oxophilic transition metals, and our studies suggest that these transition metal catalysts should discriminate strongly in favor of cycloaluminoxane-O donors even if these are present only in small concentrations in the methylaluminoxane (MAO) cocatalyst.

Bis(arylimino)pyridine derivatives of Group 4 metals: preparation, characterization and activity in ethylene polymerization

Titanium tetrachloride reacts with 2,6-bis[(1-phenylimino)ethyl]pyridine, 1, and 2,6-bis[1-(2,6-diisopropylphenylimino)ethyl]pyridine, 2, giving the adducts of general formulae [Ti1Cl3]Cl, 3, and [Ti2Cl3]Cl, 6, the latter through the intermediacy of the covalently bonded [Ti2Cl4], 4. Heating 6 leads to reduction to the titanium(III) derivative [Ti2Cl3], 12, the latter characterized by X-ray diffraction methods. The reaction of [Ti1Cl3]Cl with a toluene solution of MAO proceeds with methylation at the ortho-position of the pyridine ring to give the titanium(iv) derivative [Ti(C22H21N3)Cl3], 8. The reaction of [Ti2Cl3]Cl with MAO gives a mixture of products containing [Ti2Cl2(OAlCl3)], 9. Compound 9, which has been prepared independently by reacting 6 with AlOCl, is a rare case of a compound containing the -OAlCl3 moiety, as shown by a single-crystal X-ray diffraction study. From the tetrachlorides of zirconium and hafnium with 1 or 2, the corresponding adducts [M(L)Cl4] have been obtained in high yields. These derivatives of Group 4 metals act as ethylene polymerization catalytic precursors: the substitution of the phenyl ring of the imino fragment strongly influences the catalytic activity which is 5,544 kg(PE) mol(Ti)(-1) h(-1) in the case of 3 and 267 kg(PE) mol(Ti)(-1) h(-1) with 6. Catalytic activity has been observed for zirconium and hafnium too, the activity decreasing from zirconium to hafnium, under comparable conditions.