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Neyt NC, Riley DL. Application of reactor engineering concepts in continuous flow chemistry: a review. REACT CHEM ENG 2021. [DOI: 10.1039/d1re00004g] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/19/2023]
Abstract
The adoption of flow technology for the manufacture of chemical entities, and in particular pharmaceuticals, has seen rapid growth over the past two decades with the technology now blurring the lines between chemistry and chemical engineering.
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Affiliation(s)
- Nicole C. Neyt
- Faculty of Natural and Agricultural Sciences
- Department of Chemistry
- University of Pretoria
- South Africa
| | - Darren L. Riley
- Faculty of Natural and Agricultural Sciences
- Department of Chemistry
- University of Pretoria
- South Africa
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2
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Russell MG, Jamison TF. Seven‐Step Continuous Flow Synthesis of Linezolid Without Intermediate Purification. Angew Chem Int Ed Engl 2019; 58:7678-7681. [DOI: 10.1002/anie.201901814] [Citation(s) in RCA: 50] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/11/2019] [Revised: 03/29/2019] [Indexed: 11/08/2022]
Affiliation(s)
- M. Grace Russell
- Department of ChemistryMassachusetts Institute of Technology 77 Massachusetts Ave. Cambridge MA 02139 USA
| | - Timothy F. Jamison
- Department of ChemistryMassachusetts Institute of Technology 77 Massachusetts Ave. Cambridge MA 02139 USA
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3
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Seven‐Step Continuous Flow Synthesis of Linezolid Without Intermediate Purification. Angew Chem Int Ed Engl 2019. [DOI: 10.1002/ange.201901814] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Örkényi R, Éles J, Faigl F, Vincze P, Prechl A, Szakács Z, Kóti J, Greiner I. Continuous Synthesis and Purification by Coupling a Multistep Flow Reaction with Centrifugal Partition Chromatography. Angew Chem Int Ed Engl 2017. [DOI: 10.1002/ange.201703852] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Róbert Örkényi
- Department of Organic Chemistry and Technology; Budapest University of Technology and Economics; Budafoki út 8. 1111 Budapest Hungary
| | - János Éles
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
| | - Ferenc Faigl
- Department of Organic Chemistry and Technology; Budapest University of Technology and Economics; Budafoki út 8. 1111 Budapest Hungary
| | - Péter Vincze
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
| | - Anita Prechl
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
| | - Zoltán Szakács
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
| | - János Kóti
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
| | - István Greiner
- Gedeon Richter Plc.; Gyömrői út 19-21. 1103 Budapest Hungary
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5
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Örkényi R, Éles J, Faigl F, Vincze P, Prechl A, Szakács Z, Kóti J, Greiner I. Continuous Synthesis and Purification by Coupling a Multistep Flow Reaction with Centrifugal Partition Chromatography. Angew Chem Int Ed Engl 2017; 56:8742-8745. [PMID: 28548374 PMCID: PMC5519935 DOI: 10.1002/anie.201703852] [Citation(s) in RCA: 25] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/13/2017] [Indexed: 11/25/2022]
Abstract
Continuous-flow multistep synthesis is combined with quasi-continuous final-product purification to produce pure products from crude reaction mixtures. In the nucleophilic aromatic substitution of 2,4-difluoronitrobenzene with morpholine followed by a heterogeneous catalytic hydrogenation, the desired monosubstituted product can be continuously separated from the co- and by-products in a purity of over 99 % by coupling a flow reactor sequence to a multiple dual-mode (MDM) centrifugal partition chromatography (CPC) device. This purification technique has many advantages over HPLC, such as higher resolution and no need for column replacement or silica recycling, and it does not suffer from irreversible adsorption.
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Affiliation(s)
- Róbert Örkényi
- Department of Organic Chemistry and TechnologyBudapest University of Technology and EconomicsBudafoki út 8.1111BudapestHungary
| | - János Éles
- Gedeon Richter Plc.Gyömrői út 19–21.1103BudapestHungary
| | - Ferenc Faigl
- Department of Organic Chemistry and TechnologyBudapest University of Technology and EconomicsBudafoki út 8.1111BudapestHungary
| | - Péter Vincze
- Gedeon Richter Plc.Gyömrői út 19–21.1103BudapestHungary
| | - Anita Prechl
- Gedeon Richter Plc.Gyömrői út 19–21.1103BudapestHungary
| | | | - János Kóti
- Gedeon Richter Plc.Gyömrői út 19–21.1103BudapestHungary
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Wagner N, Bosshart A, Failmezger J, Bechtold M, Panke S. A Separation-Integrated Cascade Reaction to Overcome Thermodynamic Limitations in Rare-Sugar Synthesis. Angew Chem Int Ed Engl 2015. [DOI: 10.1002/ange.201411279] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/31/2022]
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7
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Wagner N, Bosshart A, Failmezger J, Bechtold M, Panke S. A Separation-Integrated Cascade Reaction to Overcome Thermodynamic Limitations in Rare-Sugar Synthesis. Angew Chem Int Ed Engl 2015; 54:4182-6. [DOI: 10.1002/anie.201411279] [Citation(s) in RCA: 32] [Impact Index Per Article: 3.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/20/2014] [Indexed: 12/31/2022]
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8
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Ley SV, Fitzpatrick DE, Ingham RJ, Myers RM. Organic synthesis: march of the machines. Angew Chem Int Ed Engl 2015; 54:3449-64. [PMID: 25586940 DOI: 10.1002/anie.201410744] [Citation(s) in RCA: 309] [Impact Index Per Article: 34.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/04/2014] [Indexed: 12/12/2022]
Abstract
Organic synthesis is changing; in a world where budgets are constrained and the environmental impacts of practice are scrutinized, it is increasingly recognized that the efficient use of human resource is just as important as material use. New technologies and machines have found use as methods for transforming the way we work, addressing these issues encountered in research laboratories by enabling chemists to adopt a more holistic systems approach in their work. Modern developments in this area promote a multi-disciplinary approach and work is more efficient as a result. This Review focuses on the concepts, procedures and methods that have far-reaching implications in the chemistry world. Technologies have been grouped as topics of opportunity and their recent applications in innovative research laboratories are described.
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Affiliation(s)
- Steven V Ley
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK).
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9
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Ley SV, Fitzpatrick DE, Ingham RJ, Myers RM. Organische Synthese: Vormarsch der Maschinen. Angew Chem Int Ed Engl 2015. [DOI: 10.1002/ange.201410744] [Citation(s) in RCA: 76] [Impact Index Per Article: 8.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
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10
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Chen M, Ichikawa S, Buchwald SL. Rapid and Efficient Copper‐Catalyzed Finkelstein Reaction of (Hetero)Aromatics under Continuous‐Flow Conditions. Angew Chem Int Ed Engl 2014. [DOI: 10.1002/ange.201409595] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Mao Chen
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
| | - Saki Ichikawa
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
| | - Stephen L. Buchwald
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
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11
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Chen M, Ichikawa S, Buchwald SL. Rapid and Efficient Copper‐Catalyzed Finkelstein Reaction of (Hetero)Aromatics under Continuous‐Flow Conditions. Angew Chem Int Ed Engl 2014; 54:263-6. [DOI: 10.1002/anie.201409595] [Citation(s) in RCA: 79] [Impact Index Per Article: 7.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/29/2014] [Indexed: 01/06/2023]
Affiliation(s)
- Mao Chen
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
| | - Saki Ichikawa
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
| | - Stephen L. Buchwald
- Department of Chemistry, Room 18‐490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
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12
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Ingham RJ, Battilocchio C, Fitzpatrick DE, Sliwinski E, Hawkins JM, Ley SV. A Systems Approach towards an Intelligent and Self‐Controlling Platform for Integrated Continuous Reaction Sequences. Angew Chem Int Ed Engl 2014. [DOI: 10.1002/ange.201409356] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/22/2023]
Affiliation(s)
- Richard J. Ingham
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
| | - Claudio Battilocchio
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
| | - Daniel E. Fitzpatrick
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
| | - Eric Sliwinski
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
| | - Joel M. Hawkins
- Pfizer Worldwide Research and Development, Eastern Point Road, Groton, CT 06340 (USA)
| | - Steven V. Ley
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
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Ingham RJ, Battilocchio C, Fitzpatrick DE, Sliwinski E, Hawkins JM, Ley SV. A systems approach towards an intelligent and self-controlling platform for integrated continuous reaction sequences. Angew Chem Int Ed Engl 2014; 54:144-8. [PMID: 25377747 PMCID: PMC4502965 DOI: 10.1002/anie.201409356] [Citation(s) in RCA: 104] [Impact Index Per Article: 10.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/22/2014] [Indexed: 12/15/2022]
Abstract
Performing reactions in flow can offer major advantages over batch methods. However, laboratory flow chemistry processes are currently often limited to single steps or short sequences due to the complexity involved with operating a multi-step process. Using new modular components for downstream processing, coupled with control technologies, more advanced multi-step flow sequences can be realized. These tools are applied to the synthesis of 2-aminoadamantane-2-carboxylic acid. A system comprising three chemistry steps and three workup steps was developed, having sufficient autonomy and self-regulation to be managed by a single operator.
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Affiliation(s)
- Richard J Ingham
- Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge, CB2 1EW (UK)
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14
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Rodrigues T, Schneider P, Schneider G. Accessing New Chemical Entities through Microfluidic Systems. Angew Chem Int Ed Engl 2014; 53:5750-8. [DOI: 10.1002/anie.201400988] [Citation(s) in RCA: 78] [Impact Index Per Article: 7.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2014] [Indexed: 11/10/2022]
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15
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Rodrigues T, Schneider P, Schneider G. Neue chemische Strukturen durch Mikrofluidiksysteme. Angew Chem Int Ed Engl 2014. [DOI: 10.1002/ange.201400988] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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16
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Chen M, Buchwald SL. Rapid and efficient trifluoromethylation of aromatic and heteroaromatic compounds using potassium trifluoroacetate enabled by a flow system. Angew Chem Int Ed Engl 2013; 52:11628-31. [PMID: 24038907 DOI: 10.1002/anie.201306094] [Citation(s) in RCA: 123] [Impact Index Per Article: 11.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/12/2013] [Indexed: 11/08/2022]
Abstract
Going to the source: The trifluoromethylation of aryl/heteroaryl iodides has been demonstrated using a flow system, thus enabling a rapid rate of reaction. A broad spectrum of trifluoromethylated compounds was prepared in good to excellent yields using CF3 CO2 K as the trifluoromethyl source. The process has the advantage of short reaction times and uses convenient [CF3 ] sources.
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Affiliation(s)
- Mao Chen
- Department of Chemistry, Room 18-490, Massachusetts Institute of Technology, Cambridge, MA 02139 (USA)
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17
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Chen M, Buchwald SL. Rapid and Efficient Trifluoromethylation of Aromatic and Heteroaromatic Compounds Using Potassium Trifluoroacetate Enabled by a Flow System. Angew Chem Int Ed Engl 2013. [DOI: 10.1002/ange.201306094] [Citation(s) in RCA: 33] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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18
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Chen M, Buchwald SL. Continuous-Flow Synthesis of 1-Substituted Benzotriazoles from Chloronitrobenzenes and Amines in a CN Bond Formation/Hydrogenation/Diazotization/Cyclization Sequence. Angew Chem Int Ed Engl 2013; 52:4247-50. [DOI: 10.1002/anie.201300615] [Citation(s) in RCA: 79] [Impact Index Per Article: 7.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/24/2013] [Indexed: 11/09/2022]
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19
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Chen M, Buchwald SL. Continuous-Flow Synthesis of 1-Substituted Benzotriazoles from Chloronitrobenzenes and Amines in a CN Bond Formation/Hydrogenation/Diazotization/Cyclization Sequence. Angew Chem Int Ed Engl 2013. [DOI: 10.1002/ange.201300615] [Citation(s) in RCA: 23] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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