Sow PK, Singhal R, Sahoo P, Radhakanth S. Fabricating low-cost, robust superhydrophobic coatings with re-entrant topology for self-cleaning, corrosion inhibition, and oil-water separation.
J Colloid Interface Sci 2021;
600:358-372. [PMID:
34023697 DOI:
10.1016/j.jcis.2021.05.026]
[Citation(s) in RCA: 16] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/30/2021] [Revised: 05/04/2021] [Accepted: 05/05/2021] [Indexed: 11/15/2022]
Abstract
HYPOTHESIS
The superhydrophobic surfaces with re-entrant microstructures are known to provide robust superhydrophobicity by enhancing the energy barrier for Cassie-Baxter to Wenzel transition. However, the fabrication of such structured surfaces often involves sophisticated techniques and expensive ingredients.
EXPERIMENTS
Herein, a multifunctional, low-cost, and fluorine-free superhydrophobic coating with re-entrant surface topology was fabricated using fly ash (FA) and room-temperature-vulcanizing silicone. A systematic study was performed to evaluate the coating properties and durability. The robustness was evaluated as a function of particle size and inter-particle spacing. The performance in self-cleaning, corrosion inhibition and oil-water separation has been presented.
FINDINGS
The synthesized coatings are substrate-versatile and demonstrate superhydrophobic behavior. The close-packed coating of re-entrant FA particles attained via vibration compaction was seen to provide high robustness. The coatings retain their superhydrophobicity after multiple cycles of tape-peeling and exposure to environmental factors including temperature, pH, and UV radiation. These coatings exhibit excellent corrosion inhibition (corrosion efficiency > 99.999%), outperforming the majority of the previously reported superhydrophobic coatings. It also displays excellent self-cleaning property and high separation efficiencies in oil-water separation (>99%). We envision that such FA-based superhydrophobic coatings can solve the issues of synthesizing cheaper, sustainable, and robust superhydrophobic surfaces while simultaneously opening new avenues for FA utilization.
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