Tunable Periodically Ordered Mesoporosity in Palladium Membranes Enables Exceptional Enhancement of Intrinsic Electrocatalytic Activity for Formic Acid Oxidation

Mesoporous carbon spheres with programmable interiors as efficient nanoreactors for H2O2 electrosynthesis

The nanoreactor holds great promise as it emulates the natural processes of living organisms to facilitate chemical reactions, offering immense potential in catalytic energy conversion owing to its unique structural functionality. Here, we propose the utilization of precisely engineered carbon spheres as building blocks, integrating micromechanics and controllable synthesis to explore their catalytic functionalities in two-electron oxygen reduction reactions. After conducting rigorous experiments and simulations, we present compelling evidence for the enhanced mass transfer and microenvironment modulation effects offered by these mesoporous hollow carbon spheres, particularly when possessing a suitably sized hollow architecture. Impressively, the pivotal achievement lies in the successful screening of a potent, selective, and durable two-electron oxygen reduction reaction catalyst for the direct synthesis of medical-grade hydrogen peroxide disinfectant. Serving as an exemplary demonstration of nanoreactor engineering in catalyst screening, this work highlights the immense potential of various well-designed carbon-based nanoreactors in extensive applications.

Subsurface Hydride Formation Leads to Slow Surface Adsorption Processes on a Pd(111) Single-Crystal Electrode in Acidic Electrolytes

Palladium is one of the most important catalysts due to its widespread use in heterogeneous catalysis and electrochemistry. However, an understanding of the electrochemical processes and interfacial phenomena at Pd single-crystal electrodes/electrolytes is still scarce. In this work, the electrochemical behavior of the Pd(111) electrode was studied by the combination of cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) in different acidic electrolytes, namely, sulfuric acid, perchlorate acid, methane sulfonic acid, and hydrofluoric acid. An analysis of CV profiles shows the strong adsorption of all anions at low electrode potential, partially overlapping with underpotential deposited hydrogen (UPD-H), leading to the appearance of a pair of sharp peaks in what would be considered the "hydrogen region". All anions studied (HSO4-, ClO4-, CH3SO3-, and F-) adsorb specifically and interact with (or effectively block) the surface-adsorbed hydroxyl phase formed on the Pd(111) terrace at higher potentials. Strikingly, the scan rate-dependent results show that the process of anion adsorption and desorption is a kinetically rather slow step. EIS measurements show that the exact mechanism of this slow anion ad/desorption process actually stems from (sub)surface phenomena: the direct hydrogen insertion into Pd lattice (hydrogen subsurface absorption) commences from ca. 0.40 V and leads to the formation of (subsurface) Pd hydrides (PdHx). We argue that the subsurface hydrogen phase significantly alters the work function and thereby the kinetics of the anion adsorption and desorption processes, leading to irreversible peaks in the voltammetry. This precise understanding is important in guiding further fundamental work on Pd single crystals and will be crucial to advancing the eventual design of optimized Pd electrocatalysts.

Selective edge etching of Pd metallene for enhanced formic acid electrooxidation

We develop a facile, selective edge etching strategy to create edge sites in Pd metallene using acetic acid. The created edge sites remarkably increase the electrochemically active surface area but reduce the charge transfer resistance, resulting in significant enhancement of catalytic activity and stability toward formic acid oxidation.

Boosting the Electrocatalytic Formic Acid Oxidation Activity via P-PdAuAg Quaternary Alloying

Direct formic acid fuel cells (DFAFCs) are considered promising sustainable power sources due to their high energy density, nonflammability, and low fuel crossover. However, serious CO poisoning and activity attenuation of the anodic formic acid oxidation reaction (FAOR) greatly restrict the output and durability of DFAFCs. Inspired by the specific relationship between the composition, type, and property of alloys, in this work, we synthesize a series of hybrid substitutional/interstitial quaternary alloys P-PdAuAg by means of a novel polyphosphide route to address these issues. Due to the simultaneous interstitial P-doping and metal (Au, Ag, Pd) co-reduction, the P-PdAuAg quaternary alloy obtained is only 3 nm in diameter with abundant defects. It not only achieves a new high mass activity of 8.08 A mg_Pd^-1 (6.78 A mg_catalyst^-1) but also maintains high stability in the high potential range and harsh reaction conditions. Both the activity and anti-poisoning ability are far exceeding those of the currently reported FAOR catalysts. Detailed density functional theory (DFT) calculations reveal that the superb electrochemical performances originate from the shift of the d-band center of Pd as a result of the synergistic electronic/ligand effects between Pd, Au, Ag, and P. The introduction of interstitial P inhibits the occurrence of an indirect reaction pathway on Pd, while Au and Ag suppress the adsorption of CO and optimize the sequential dehydrogenation steps, leading to boosted reaction kinetics and CO tolerance. This work pioneered a facile way for the synthesis of Pd-based substitutional/interstitial hybrid alloys, providing a promising means of further improving the performance of alloying catalysts.

Pd3Co1 Alloy Nanocluster on the MWCNT Catalyst for Efficient Formic Acid Electro-Oxidation

In this study, the Pd₃Co₁ alloy nanocluster from a multiwalled carbon nanotube (MWCTN) catalyst was fabricated in deep eutectic solvents (DESs) (referred to Pd₃Co₁/CNTs). The catalyst shows a better mass activity towards the formic acid oxidation reaction (FAOR) (2410.1 mA mg_Pd^-1), a better anti-CO toxicity (0.36 V) than Pd/CNTs and commercial Pd/C. The improved performance of Pd₃Co₁/CNTs is attributed to appropriate Co doping, which changed the electronic state around the Pd atom, lowered the d-band of Pd, formed a new Pd-Co bond act at the active sites, affected the adsorption of the toxic intermediates and weakened the dissolution of Pd; moreover, with the assistance of DES, the obtained ultrafine Pd₃Co₁ nanoalloy exposes more active sites to enhance the dehydrogenation process of the FAOR. The study shows a new way to construct a high-performance Pd-alloy catalyst for the direct formic acid fuel cell.

Clean Electrochemical Synthesis of Pd–Pt Bimetallic Dendrites with High Electrocatalytic Performance for the Oxidation of Formic Acid

Pd–Pt bimetallic catalysts with a dendritic morphology were in situ synthesized on the surface of a carbon paper via the facile and surfactant-free two step electrochemical method. The effects of the frequency and modification time of the periodic square-wave potential (PSWP) on the morphology of the Pd–Pt bimetallic catalysts were investigated. The obtained Pd–Pt bimetallic catalysts with a dendritic morphology displayed an enhanced catalytic activity of 0.77 A mg⁻¹, almost 2.5 times that of the commercial Pd/C catalyst reported in the literature (0.31 A mg⁻¹) in acidic media. The enhanced catalytic activity of the Pd–Pt bimetallic catalysts with a dendritic morphology towards formic acid oxidation reaction (FAOR) was not only attributed to the large number of atomic defects at the edges of dendrites, but also ascribed to the high utilization of active sites resulting from the “clean” electrochemical preparation method. Besides, during chronoamperometric testing, the current density of the dendritic Pd–Pt bimetallic catalysts for a period of 3000 s was 0.08 A mg⁻¹, even four times that of the commercial Pd/C catalyst reported in the literature (about 0.02 A mg⁻¹).

Boosting the anti-poisoning ability of palladium towards electrocatalytic formic acid oxidation via polyphosphide chemistry

In this work, we reported a novel polyphosphide strategy for the synthesis of phosphorus doped Pd (P-Pd) using red phosphorus as the starting material at quasi-ambient conditions. Polyphophide anions, as the key reaction intermediates, served as the reducing agent and phosphorus source to modulate the surface electronic structure of Pd. The P-Pd obtained exhibited topmost CO tolerance and electrocatalytic activity to formic acid oxidation among the state-of-arts reports. The mass activity and turnover frequency of P-Pd reached 4413 mA mg^-1_Pd and 16.04 s^-1 at 0.8 V, which were 23.7 and 6.4 times that of commercial Pd/C respectively. After 1000 repeated cycles, 82% initial activity was reserved. Combined with the electrochemical analysis and the density functional theory calculation, the boosted electrochemical performances can be attributed to the size and electronic effects induced by the P doping, which increase the surface actives sites, inhibit the adsorption of CO and change the reaction pathway to favorable CO₂ route. A full cell was also assembled to demonstrate the practical potential of the P-Pd, which showed a maximum power density of 21.56 mW cm^-2. This polyphophide-based reaction route provides a new strategy for the preparation of efficient and durable phosphorus doped alloys for electrocatalysis.

Recent advances in formic acid electro-oxidation: from the fundamental mechanism to electrocatalysts

Direct formic acid fuel cells have attracted significant attention because of their low fuel crossover, high safety, and high theoretical power density among all the proton-exchange membrane fuel cells. Much effort has been devoted to the study of formic acid oxidation, including the reaction processes and electrocatalysts. However, as a model reaction, the anodic electro-oxidation process of formic acid is still not very clear, especially regarding the confirmation of the intermediates, which is not helpful for the design and synthesis of high-performance electrocatalysts for formic acid oxidation or conducive to understanding the reaction mechanisms of other small fuel molecules. Herein, we briefly review the recent advances in investigating the mechanism of formic acid electro-oxidation and the basic design concepts of formic acid oxidation electrocatalysts. Rather than an exhaustive overview of all aspects of this topic, this mini-review mainly outlines the progress of this field in recent years.

High Active PdSn Binary Alloyed Catalysts Supported on B and N Codoped Graphene for Formic Acid Electro-Oxidation

A series of PdSn binary catalysts with varied molar ratios of Pd to Sn are synthesized on B and N dual-doped graphene supporting materials. The catalysts are characterized by X-ray diffraction (XRD) and Transmission electron microscopy (TEM). Formic acid electro-oxidation reaction is performed on these catalysts, and the results reveal that the optimal proportion of Pd:Sn is 3:1. X-ray photoelectron spectroscopy (XPS) measurements show that when compared with 3Pd1Sn/graphene, B and N co-doping into the graphene sheet can tune the electronic structure of graphene, favoring the formation of small-sized metallic nanoparticles with good dispersion. On the other hand, when compared with the monometallic counterparts, the incorporation of Sn can generate oxygenated species that help to remove the intermediates, exposing more active Pd sites. Moreover, the electrochemical tests illustrate that 3Pd1Sn/BN-G catalyst with a moderate amount of Sn exhibits the best catalytic activity and stability on formic acid electro-oxidation, owing to the synergistic effect of the Sn doping and the B, N co-doping graphene substrate.

Recent Achievements in Noble Metal Catalysts with Unique Nanostructures for Liquid Fuel Cells

In recent years, research efforts have been focused on the design and fabrication of highly efficient catalysts for liquid fuel cells, because the use of these cells is an important approach for alleviating environmental pollution and energy crises. However, the limitations of the catalytic performance of industrial Pt/C have strongly hindered the development of these fuel cells. The catalyst morphology has a strong impact on its performance; nanostructured catalysts are preferred as they offer large specific surface area and more exposed active centers. In view of this, many catalysts with unique structures have been synthesized in recent years, all of which show excellent catalytic performance characteristics. Despite these achievements, few efforts have been made to survey this field comprehensively. Herein, the recent advances in catalysts for liquid fuel cells are summarized, with a focus on noble metal catalysts with unique morphologies such as nanowires, nanosheets, and assembly structures. Their formation mechanisms are discussed critically. The relationship between the unique morphologies and excellent performance of these catalysts is also explored. This work may provide guidelines for the further development of liquid fuel cells.