Zeolites: Catalysts for Organic Syntheses

Hierarchical zeolite-encapsulated metal nanoparticles for heterogeneous catalysis

Zeolites, characterized by their highly porous structure, have become integral to modern industry and environmental science due to their broad applications in adsorption, separation, and catalysis. Recent advancements in zeolite synthesis, particularly through hydrothermal methods and the incorporation of metal nanoparticles, have significantly expanded their utility. This review delves into the innovative strategies for encapsulating metal nanoparticles within zeolite matrices, enhancing catalytic reactions' efficiency, selectivity, and durability. Challenges such as nanoparticle agglomeration and catalyst deactivation are addressed through hierarchical zeolite encapsulation, which provides a novel route for the development of multifunctional materials. By examining methods ranging from in situ encapsulation to post-synthetic recrystallization, this review highlights the versatility and potential of metal@zeolite catalysts in various applications, including organic synthesis, pollutant treatment, and energy conversion. The review underscores the importance of optimizing the interaction between metal nanoparticles and the zeolite framework to achieve superior catalytic performance, offering new directions for research in catalytic science and industrial process optimization.

A thorough mechanistic study of ethanol, acetaldehyde, and ethylene adsorption on Cu-MOR via DFT analysis

A comprehensive study combining the density functional theory (DFT) and ab initio thermodynamic analysis was conducted to unravel the active sites and adsorption mechanisms of ethanol, acetaldehyde, and ethylene on various copper-modified mordenite (Cu-MOR) configurations, including Cu3/MOR, Cu3O3/MOR, and Cu6/MOR. This research involved an exhaustive exploration of structural and formation energies, revealing that the formation energies of these structures are temperature-dependent. Despite all three structures thermodynamically accommodating ethanol adsorption, their respective adsorption mechanisms differ significantly. In Cu3/MOR, weak van der Waals interactions predominate, while strong Cu-OOH interactions in Cu6/MOR facilitate ethanol dehydration. Conversely, Cu3O3/MOR exhibits pronounced Cu3O3-HOH interactions that favor ethanol dehydrogenation. Notably, Cu3O3/MOR displays robust ethylene adsorption, which enhances the potential for further ethylene activation. In-depth Bader charge and density of states analyses underscore the varying strengths and electronic characteristics of these interactions. This research provides a theoretical foundation for the design of highly efficient Cu-MOR catalysts tailored for the selective conversion of ethanol.

Kinetics of the Reaction of 2-Methylpropene with Formaldehyde in the Presence of Synthetic Zeolites

Abstract

It is well known that zeolites exhibit catalytic activity in the Prins reaction. It was found that their use makes it possible to increase the selectivity of the Prins reaction with 2-methylpropene, and the dependences of the effective rate constants of the consumption of formaldehyde and the accumulation of 4,4‑dimethyl-1,3-dioxane on the pore diameter of zeolites are extremal. This work is relevant because the knowledge of the kinetics of the Prins reaction in the presence of type A and X zeolites can contribute to the regulation of selectivity for the formation of oxygen-containing compounds, in particular, industrially valuable 4,4-dimethyl-1,3-dioxane upon the interaction of formaldehyde and 2-methylpropene.

Regression Machine Learning Models Used to Predict DFT-Computed NMR Parameters of Zeolites

Machine learning approaches can drastically decrease the computational time for the predictions of spectroscopic properties in materials, while preserving the quality of the computational approaches. We studied the performance of kernel-ridge regression (KRR) and gradient boosting regressor (GBR) models trained on the isotropic shielding values, computed with density-functional theory (DFT), in a series of different known zeolites containing out-of-frame metal cations or fluorine anion and organic structure-directing cations. The smooth overlap of atomic position descriptors were computed from the DFT-optimised Cartesian coordinates of each atoms in the zeolite crystal cells. The use of these descriptors as inputs in both machine learning regression methods led to the prediction of the DFT isotropic shielding values with mean errors within 0.6 ppm. The results showed that the GBR model scales better than the KRR model.

Deactivation of Zeolite Catalysts in the Prins Reaction between Propene and Formaldehyde in the Liquid Phase

The Prins reaction between propene and formaldehyde was studied over H-BEA, H-FAU, H-MFI and H-MOR zeolites at 150 °C in liquid phase. It was found that the H-BEA sample is the most active and selective toward buta-1,3-diene; the H-MFI is a potential catalyst for 3-buten-1-ol synthesis, while H-FAU can be used for 4-methyl-1,3-dioxane production. It had been confirmed that zeolite textural and acidic properties influence catalyst behaviour: the acidic properties influence sample activity, while product distribution is controlled by pore volume and effective pore diameter. The sample’s deactivation process had been studied and the kinetic model of deactivation was proposed. It was shown that the deactivation rate for the H-MFI catalyst is four times greater than for the H-BEA catalyst, probably because its strong/weak acid sites ratio is much more high than for the H-BEA.

A Review of Composite Phase Change Materials Based on Porous Silica Nanomaterials for Latent Heat Storage Applications

Phase change materials (PCMs) can store thermal energy as latent heat through phase transitions. PCMs using the solid-liquid phase transition offer high 100-300 J g-1 enthalpy at constant temperature. However, pure compounds suffer from leakage, incongruent melting and crystallization, phase separation, and supercooling, which limit their heat storage capacity and reliability during multiple heating-cooling cycles. An appropriate approach to mitigating these drawbacks is the construction of composites as shape-stabilized phase change materials which retain their macroscopic solid shape even at temperatures above the melting point of the active heat storage compound. Shape-stabilized materials can be obtained by PCMs impregnation into porous matrices. Porous silica nanomaterials are promising matrices due to their high porosity and adsorption capacity, chemical and thermal stability and possibility of changing their structure through chemical synthesis. This review offers a first in-depth look at the various methods for obtaining composite PCMs using porous silica nanomaterials, their properties, and applications. The synthesis and properties of porous silica composites are presented based on the main classes of compounds which can act as heat storage materials (paraffins, fatty acids, polymers, small organic molecules, hydrated salts, molten salts and metals). The physico-chemical phenomena arising from the nanoconfinement of phase change materials into the silica pores are discussed from both theoretical and practical standpoints. The lessons learned so far in designing efficient composite PCMs using porous silica matrices are presented, as well as the future perspectives on improving the heat storage materials.

Catalytic Cracking of n-Hexadecane Using Carbon Nanostructures/Nano-Zeolite-Y Composite Catalyst

Zeolite-based catalysts are usually utilized in the form of a composite with binders, such as alumina, silica, clay, and others. However, these binders are usually known to block the accessibility of the active sites in zeolites, leading to a decreased effective surface area and agglomeration of zeolite particles. The aim of this work is to utilize carbon nanostructures (CNS) as a binding material for nano-zeolite-Y particles. The unique properties of CNS, such as its high surface area, thermal stability, and flexibility of its fibrous structure, makes it a promising material to hold and bind the nano-zeolite particles, yet with a contemporaneous accessibility of the reactants to the porous zeolite structure. In the current study, a nano-zeolite-Y/CNS composite catalyst was fabricated through a ball milling approach. The catalyst possesses a high surface area of 834 m2/g, which is significantly higher than the conventional commercial cracking catalysts. Using CNS as a binding material provided homogeneous distribution of the zeolite nanoparticles with high accessibility to the active sites and good mechanical stability. In addition, CNS was found to be an effective binding material for nano-zeolite particles, solving their major drawback of agglomeration. The nano-zeolite-Y/CNS composite showed 80% conversion for hexadecane catalytic cracking into valuable olefins and hydrogen gas, which was 14% higher compared to that of pure nano-zeolite-Y particles.

Catalysis and regioselectivity in hydrofunctionalization reactions of unsaturated carbon bonds. Part II. Hydroamination

This review continues consideration of the regioselectivity problem in the catalyzed hydrofunctionalization of unsaturated organic compounds and addresses hydroamination of unsaturated hydrocarbons. Particular parts of the review deal with reactions of alkenes, alkynes, allenes and dienes. It is shown that the selectivity of hydroamination depends on the natures of the reactants and the catalyst. Conditions of the reactions are described; in some cases, reaction mechanisms are discussed. Reactions for which divergent regioselectivity is possible are noted.

The bibliography includes 249 references.

Dedicated to the memory of V.V.Markovnikov.

Substrate substitution effects in the Fries rearrangement of aryl esters over zeolite catalysts

The reaction scheme of the Fries rearrangement of aryl esters over zeolite catalysts strongly depends on the framework type, acidic properties, and substrate identity.

Insight into the active site nature of zeolite H-BEA for liquid phase etherification of isobutylene with ethanol

The nature of active acid sites of zeolite H-BEA with different Si/Al ratios (15–407) in liquid phase etherification of isobutylene with ethanol in a continuous flow reactor in the temperature range 80–180 °C has been explored. We describe and discuss data concerning the strength and concentration of acid sites of H-BEA obtained by techniques of stepwise (quasi-equilibrium) thermal desorption of ammonia, X-ray diffraction, low-temperature adsorption of nitrogen, FTIR spectroscopy of adsorbed pyridine and solid-state ²⁷Al MAS NMR. The average values of the adsorption energy of NH₃ on H-BEA were experimentally determined as 63.7; 91.3 and 121.9 mmol g⁻¹ (weak, medium, and strong, respectively). In agreement with this, a correlation between the rate of ethyl-tert-butyl ether synthesis and the concentration of weak acid sites (E_NH3 = 61.6–68.9 kJ mol⁻¹) has been observed. It was concluded that the active sites of H-BEA for this reaction are Brønsted hydroxyls representing internal silanol groups associated with octahedrally coordinated aluminum in the second coordination sphere.

The active sites of H-BEA zeolites for ETBE synthesis are the weak Brønsted acid sites representing internal silanol groups.

Engineered Transport in Microporous Materials and Membranes for Clean Energy Technologies

Many forward-looking clean-energy technologies hinge on the development of scalable and efficient membrane-based separations. Ongoing investment in the basic research of microporous materials is beginning to pay dividends in membrane technology maturation. Specifically, improvements in membrane selectivity, permeability, and durability are being leveraged for more efficient carbon capture, desalination, and energy storage, and the market adoption of membranes in those areas appears to be on the horizon. Herein, an overview of the microporous materials chemistry driving advanced membrane development, the clean-energy separations employing them, and the theoretical underpinnings tying membrane performance to membrane structure across multiple length scales is provided. The interplay of pore architecture and chemistry for a given set of analytes emerges as a critical design consideration dictating mass transport outcomes. Opportunities and outstanding challenges in the field are also discussed, including high-flux 2D molecular-sieving membranes, phase-change adsorbents as performance-enhancing components in composite membranes, and the need for quantitative metrologies for understanding mass transport in heterophasic materials and in micropores with unusual chemical interactions with analytes of interest.

Hierarchical ZSM-5 nanocrystal aggregates: seed-induced green synthesis and its application in alkylation of phenol with tert-butanol

Hierarchical ZSM-5 zeolite aggregates were synthesized in an organic-template-free system via seed-induced crystallization. The obtained samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), N₂ adsorption–desorption, NH₃ temperature-programmed desorption (NH₃-TPD) and inductively coupled plasma atomic emission spectrometry (ICP-AES). The prepared ZSM-5 nanocrystalline aggregates possessed open/accessible hierarchical pores and active sites, showing significant advantages in the catalytic alkylation of phenol with tert-butanol. The obtained materials could maintain the activities of the nanocrystal zeolites and meanwhile could be easily separated or recovered during the preparation and reactions. This approach was simple and also overcame the commonly-seen drawbacks such as the exceeded use of specific templates or secondary templates during the synthesis of the hierarchical zeolites.

Hierarchical ZSM-5 zeolite aggregates were synthesized in an organic-template-free system via seed-induced crystallization.

Effect of host framework on the diffusion process in microporous material: a molecular dynamics simulation investigation

One of the central assumptions when a particle moves through a window in microporous materials is that interaction of the diffusing particle with the silicon (Si) and aluminum (Al) atoms of the framework can be neglected, as the presence of bulkier oxygen in the host structure is thought to hinder close proximity of the diffusing particle to Si and Al. We examine this assumption, exploring the diffusion path and cross-checking the bottleneck associated with the diffusion process. Our study reveals that short-range interactions between the diffusing species and Si/Al of the host have a significant effect on the diffusion process. Guest-host interaction energy increases significantly if interaction between Si and Al atoms with the diffusing species is considered. The self-diffusion coefficient (D) decreases significantly in the linear regime, whereas in the anomalous regime, surprisingly, D increases. The increase in D is due to a decrease in the activation energy in the anomalous regime, whereas in the linear regime, activation energy increases, thus D decreases. Graphical abstract a Interaction energies (E _a) for different LJ potential for guest-guest interactions (σ_gg) along the diffusion path; b correspondingdiffusivity values.

Probing zeolites by vibrational spectroscopies

This review addresses the most relevant aspects of vibrational spectroscopies (IR, Raman and INS) applied to zeolites and zeotype materials. Surface Brønsted and Lewis acidity and surface basicity are treated in detail. The role of probe molecules and the relevance of tuning both the proton affinity and the steric hindrance of the probe to fully understand and map the complex site population present inside microporous materials are critically discussed. A detailed description of the methods needed to precisely determine the IR absorption coefficients is given, making IR a quantitative technique. The thermodynamic parameters of the adsorption process that can be extracted from a variable-temperature IR study are described. Finally, cutting-edge space- and time-resolved experiments are reviewed. All aspects are discussed by reporting relevant examples. When available, the theoretical literature related to the reviewed experimental results is reported to support the interpretation of the vibrational spectra on an atomic level.

Hydrophobic zeolites coated with microporous organic polymers: adsorption behavior of ammonia under humid conditions

ZSM-5 nanoparticles coated with microporous organic polymers showed 88% retention of ammonia adsorption capacity at 43% RH.

Measuring the Brønsted acid strength of zeolites--does it correlate with the O-H frequency shift probed by a weak base?

Brønsted-acid zeolites are currently being used as catalysts in a wide range of technological processes, spanning from the petrochemical industry to biomass upgrade, methanol to olefin conversion and the production of fine chemicals. For most of the involved chemical processes, acid strength is a key factor determining catalytic performance, and hence there is a need to evaluate it correctly. Based on simplicity, the magnitude of the red shift of the O-H stretching frequency, Δν(OH), when the Brønsted-acid hydroxyl group of protonic zeolites interacts with an adsorbed weak base (such as carbon monoxide or dinitrogen) is frequently used for ranking acid strength. Nevertheless, the enthalpy change, ΔH(0), involved in that hydrogen-bonding interaction should be a better indicator; and in fact Δν(OH) and ΔH(0) are often found to correlate among themselves, but, as shown herein, that is not always the case. We report on experimental determination of the interaction (at a low temperature) of carbon monoxide and dinitrogen with the protonic zeolites H-MCM-22 and H-MCM-56 (which have the MWW structure type) showing that the standard enthalpy of formation of OH···CO and OH···NN hydrogen-bonded complexes is distinctively smaller than the corresponding values reported in the literature for H-ZSM-5 and H-FER, and yet the corresponding Δν(OH) values are significantly larger for the zeolites having the MWW structure type (DFT calculations are also shown for H-MCM-22). These rather unexpected results should alert the reader to the risk of using the O-H frequency shift probed by an adsorbed weak base as a general indicator for ranking zeolite Brønsted acidity.

Synthesis of orderly nanoporous aluminophosphate and zirconium phosphate materials and their catalytic applications

Amorphous alumino phosphate (AP) and zirconium phosphate (ZP) materials possessing ordered nanoporosity (5–6 nm) have been successfully synthesized and explored for O- and C-alkylation reactions of phenol respectively.

Novel And Promising Applications Of Molecular Sieves In Organic Synthesis And Their Contribution To Environmental Protection

Zeolite catalyts have acquired considerable technical and economical importance in refinery technology and petrochemistry. Over the past ten years, the search for applications of zeolite catalysis in the synthesis of organic intermediates and fine chemicals has been stepped up. An important aspect in this development is the changeover of reactions carried out over homogeneous catalysts to heterogeneous zeolite catalysis.

From this range of applications, it is intended to present two selected processes. These are the synthesis of pivalic acid and -caprolactam. The dependence on test parameters and on the catalyst properties such as acidity and doping, is described. A comparison is made with the conventional process carried out industrially. The advantages and disadvantages of the zeolite-catalyzed process are weighed up against one another.

The production of ε-caprolactam and pivalic acid by heterogeneous catalysis over zeolite catalysts offers a genuine alternative to the industrial processes employing homogeneous catalysis, particularly from the point of view of environmental protection, since the use of toxic BF3 and NH2OH as well as the inevitable coproduction of ammonia sulfate is avoided.