Direct Epoxidation of Propylene over Stabilized Cu+Surface Sites on Titanium-Modified Cu2O

Electrifying oxidation of ethylene and propylene

Ethylene and propylene, as essential precursors in the chemical industry, have been playing a pivotal role in the production of various value-added chemicals that find wide applications in diverse sectors, such as polymer synthesis, lithium-ion battery electrolytes, antifreeze agents and pharmaceuticals. Nevertheless, traditional methods for olefin functionalization including chlorohydrination and epoxidation involve energy-intensive steps and environment-detrimental by-products. In contrast, electrocatalysis is emerging as a promising and sustainable approach for olefin oxidation via utilizing renewable electricity. Recent advancements in energy storage and conversion technologies have intensified the research efforts toward designing efficient electrocatalysts for the selective oxidation of ethylene and propylene, highlighting the shift towards more sustainable production methods. Herein, we summarize recent progress in the electrocatalytic oxidation of ethylene and propylene, focusing on achievement in catalyst design, reaction system selection and mechanism exploration. We figure out the advantages of different oxidation methods for improved performance and discuss the various types of catalysts like noble metals, non-noble metals, metal oxides and carbon-based materials, in facilitating the electrochemical oxidation of ethylene and propylene. Finally, we also provide an overview of current challenges and problems requiring further works.

Direct propylene epoxidation via water activation over Pd-Pt electrocatalysts

Direct electrochemical propylene epoxidation by means of water-oxidation intermediates presents a sustainable alternative to existing routes that involve hazardous chlorine or peroxide reagents. We report an oxidized palladium-platinum alloy catalyst (PdPtOx/C), which reaches a Faradaic efficiency of 66 ± 5% toward propylene epoxidation at 50 milliamperes per square centimeter at ambient temperature and pressure. Embedding platinum into the palladium oxide crystal structure stabilized oxidized platinum species, resulting in improved catalyst performance. The reaction kinetics suggest that epoxidation on PdPtOx/C proceeds through electrophilic attack by metal-bound peroxo intermediates. This work demonstrates an effective strategy for selective electrochemical oxygen-atom transfer from water, without mediators, for diverse oxygenation reactions.

Room temperature epoxidation of ethylene over delafossite-based AgNiO2 nanoparticles

A mixed oxide of silver and nickel AgNiO2 was obtained via co-precipitation in alkaline medium. This oxide demonstrates room temperature activity in the reaction of ethylene epoxidation with a high selectivity (up to 70%). Using the PDF method, it was found that the initial structure of AgNiO2 contains stacking faults and silver vacancies, which cause the nonstoichiometry of the oxide (Ag/Ni < 1). It has been established that on the initial surface of AgNiO2 oxide, silver state can be considered as an intermediate between Ag2O and Ag0 (i.e. Agδ+-like), while nickel is characterized by signs of a deeply oxidized state (Ni3+-like). The interaction of AgNiO2 with C2H4 at room temperature leads to the simultaneous removal of two oxygen species with Eb(O 1s) = 529.0 eV and 530.5 eV considered as nucleophilic and electrophilic oxygen states, respectively. Nucleophilic oxygen was attributed to the lattice oxygen (Ag-O-Ni), while the electrophilic species with epoxidation activity was associated with the weakly bound oxygen stabilized on the surface. According to the TPR-C2H4 data, a large number of weakly bound oxygen species were found on the pristine AgNiO2 surface. The removal of such species at room temperature didn't result in noticeable structural transformation of delafossite. As the temperature of ethylene oxidation over AgNiO2 increased, the appearance of Ag0 particles was first observed below 200 °C followed by the complete destruction of the delafossite structure at higher temperatures.

Enhanced Selectivity of the Propylene Epoxidation Reaction on a Cu Monolayer Surface via Eley-Rideal Mechanism

The aerobic oxidation of propylene to selectively achieve propylene oxide (PO) is a challenging reaction in catalysis. Therefore, an active catalyst which shows enhanced PO selectivity is extremely desired. In the present investigation, an attempt has been made to explore the catalytic activity of a mono-atomically thin two-dimensional (2D) hexagonal (HX) Cu layer for selective propylene epoxidation using molecular O₂ with the aid of density functional theory calculations. The results reveal that the conversion of propylene to PO via Eley-Rideal mechanism is an exoergic and barrierless reaction on the O₂ pre-adsorbed Cu monolayer. The Pauli energy component plays a decisive role for barrierless reaction whereas the electrostatic and orbital contribution governs the energetic stability of PO. Car-Parrinello molecular dynamics (CPMD) simulation reinforces the outcomes of climbing image nudged elastic band (CI-NEB) calculation. Further, the formation of oxametallacycle OMC-2 (0.47 eV) is kinetically favourable over OMC-1 (0.87 eV) and AHS (0.50 eV) on O pre-adsorbed 2D HX Cu. Interestingly, the energy barrier for the conversion of OMC-2 to PO (0.70 eV) is considerably low in comparison with the acetone formation (0.90 eV). Therefore, it is worth to mention that the 2D HX Cu surface provides a promising platform for selective propylene epoxidation.

Direct Propylene Epoxidation with Molecular Oxygen over Cobalt-Containing Zeolites

Direct propylene epoxidation with molecular oxygen is a dream reaction with 100% atom economy, but aerobic epoxidation is challenging because of the undesired over-oxidation and isomerization of epoxide products. Herein, we report the construction of uniform cobalt ions confined in faujasite zeolite, namely, Co@Y, which exhibits unprecedented catalytic performance in the aerobic epoxidation of propylene. Propylene conversion of 24.6% is achieved at propylene oxide selectivity of 57% at 773 K, giving a state-of-the-art propylene oxide production rate of 4.7 mmol/g_cat/h. The catalytic performance of Co@Y is very stable, and no activity loss can be observed for over 200 h. Spectroscopic analyses reveal the details of molecular oxygen activation on isolated cobalt ions, followed by interaction with propylene to produce epoxide, in which the Co²⁺-Co^δ+-Co²⁺ (2 < δ < 3) redox cycle is involved. The reaction pathway of propylene oxide and byproduct acrolein formation from propylene epoxidation is investigated by density functional theory calculations, and the unique catalytic performance of Co@Y is interpreted. This work presents an explicit example of constructing specific transition-metal ions within the zeolite matrix toward selective catalytic oxidations.

Enhanced oxygen transfer over bifunctional Mo-based oxametallacycle catalyst for epoxidation of propylene

Activation of inert propylene to produce propylene oxide (PO) is critical, but still faces some challenges in realizing higher PO selectivity and productivity. Herein, a temperature-controlled phase transfer catalyst (MoOO·DMF) is prepared for the liquid-phase epoxidation of propylene with tert-butyl hydroperoxide (TBHP) as oxidant, which exhibit the selectivity of 90.6% and the productivity of 1286.42·h^-1 for PO (catalyst/propylene = 0.77 mol‰). Some experimental factors (solvent types, reaction temperature, contact time, the dosage of catalyst, TBHP and substrate) were investigated, and the reaction kinetics and thermodynamics are discussed. MoOO·DMF has the characteristic of both homogeneous and heterogeneous catalysts, which can be dissolved in the solvent at higher temperatures and separated from the solvent after reaction by lowering the temperature. Importantly, MoOO·DMF has a wonderful epoxidation performance for many olefins (e.g., light olefins, linear α-olefins, cyclic olefins and others). The mechanisms are proved by in-situ FT-IR, ESR and HRMS spectrum to be the selective oxygen transfer from tert-butyl peroxide radical and the MoOO bridge in MoOO·DMF to propylene. Density functional theory (DFT) calculations show that the MoOO bridge in catalyst is the key role for the activation of both the OH bond in TBHP and the CC bond in propylene, thus enhanced the epoxidation of propylene.

Fine cubic Cu2O nanocrystals as highly selective catalyst for propylene epoxidation with molecular oxygen

Propylene epoxidation with O₂ to propylene oxide is a very valuable reaction but remains as a long-standing challenge due to unavailable efficient catalysts with high selectivity. Herein, we successfully explore 27 nm-sized cubic Cu₂O nanocrystals enclosed with {100} faces and {110} edges as a highly selective catalyst for propylene epoxidation with O₂, which acquires propylene oxide selectivity of more than 80% at 90–110 °C. Propylene epoxidation with weakly-adsorbed O₂ species at the {110} edge sites exhibits a low barrier and is the dominant reaction occurring at low reaction temperatures, leading to the high propylene oxide selectivity. Such a weakly-adsorbed O₂ species is not stable at high reaction temperatures, and the surface lattice oxygen species becomes the active oxygen species to participate in propylene epoxidation to propylene oxide and propylene partial oxidation to acrolein at the {110} edge sites and propylene combustion to CO₂ at the {100} face sites, which all exhibit high barriers and result in decreased propylene oxide selectivity.

Direct propylene epoxidation with O₂ to form propylene oxide (PO) selectively is a challenge. Here, the authors explore 27 nm-sized cubic Cu₂O nanocrystals as thermocatalysts for this reaction which facilitate PO production with high selectivity, >80%, at moderate temperatures of 90–110 °C.

Aprotic Amine-modified Manganese Dioxide Catalysts for Selectivity-tunable Oxidation of Amines

Organic modifiers have shown promising potential for regulating the activity and selectivity of heterogeneous catalysts via tuning their surface properties. Despite the increasing application of organic modification technique in regulating the redox-acid catalysis of metal oxides, control of the acidity of metal oxide catalysts for enhanced reaction selectivity without sacrificing their redox activity remains a substantial challenge. Herein, we show the successful control of redox-acid catalysis of metal oxides with aprotic tertiary amine modifiers. Robust modification of manganese dioxide catalysts with N,N-dialkylcyclohexylamine selectively blocks the Lewis acid sites, with their redox activity mostly unaffected. This enables efficient synthesis of imines in high to excellent selectivity via aerobic oxidation of structurally diverse aryl amines.

Engineering the Nucleophilic Active Oxygen Species in CuTiOx for Efficient Low-Temperature Propene Combustion

Industrialization has resulted in the rapid increase of volatile organic compound (VOC) emissions, which have caused serious issues to human health and the environment. In this study, an extensive Cu incorporating TiO₂ induced nucleophilic oxygen structure was constructed in the CuTiO_x catalyst, which exhibited superior low-temperature catalytic activity for C₃H₆ combustion. Thorough structural, surface characterization and density functional theory (DFT) calculations revealed that the Cu-O-Ti hybridization induced nucleophilic oxygen initiates C₃H₆ combustion by abstracting the C-H bond. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) results indicated that incorporated copper species acted as the major adsorbent site for the propene molecule. In combination of the DRIFTS and DFT results, the promotion effect of the nucleophilic O on the C-H bond abstraction and CO₂ formation pathway was proposed. The surface doping induced nucleophilic oxygen as strong Brønsted basic sites for low-temperature propene combustion exemplified an efficient strategy for rational design of next-generation environmental catalysts.

Elucidating the Nature of the Cu(I) Active Site in CuO/TiO2 for Excellent Low-Temperature CO Oxidation

Stabilized Cu⁺ species have been widely considered as catalytic active sites in composite copper catalysts for catalytic reactions with industrial importance. However, few examples comprehensively explicated the origin of stabilized Cu⁺ in a low-cost and widely investigated CuO/TiO₂ system. In this study, mass producible CuO/TiO₂ catalysts with interface-stabilized Cu⁺ were prepared, which showed excellent low-temperature CO oxidation activity. A thorough characterization and theoretical calculations proved that the strong charge-transfer effect and Ti-O-Cu hybridization in Ti-doped CuO(111) at the CuO/TiO₂ interface contributed to the formation and stabilization of Cu⁺ species. The CO molecule adsorbed on Cu⁺ and reacted directly with Ti doping-promoted active lattice oxygen via a Mars-van Krevelen mechanism, leading to the enhanced low-temperature activity.

A DFT and microkinetic study of propylene oxide selectivity over copper-based catalysts: effects of copper valence states

The development of high-performance copper-based catalysts is critical for the selective oxidation of propylene in both technology and scientific fields.

Mechanistic Insight into Propylene Epoxidation with H2O2 over Titanium Silicalite-1: Effects of Zeolite Confinement and Solvent

Density functional theory (DFT) calculations were performed to investigate the effects of zeolite confinement and solvent on propylene epoxidation with H₂O₂ over the titanium silicalite-1 (TS-1) catalyst. The 144T and 143T cluster models containing typical 10MR channels of TS-1 were constructed to represent the tripodal(2I) and Ti/defect sites. It was found that the confinement of the zeolite pore channel not only impacts the adsorption stability of guest molecules but also alters reaction barriers, as compared to the results obtained based on small cluster models. When dispersion corrections were considered, an enhancement of the adsorption stability of guest molecules was observed because of the important contribution from van der Waals interactions, especially for propylene adsorption. An explicit protic methanol molecule was introduced into the catalytic system to probe the influence of the solvent on propylene epoxidation, based on which a significant enhancement of CH₃OH-H₂O₂ co-adsorption was obtained owing to H-bond formation. More importantly, the energy barrier for H₂O₂ dissociation was largely reduced by ∼13 kcal/mol because of the participation of the methanol in the H-transfer process and the formation of H-bond network, resulting in an alteration of the rate-limiting step. By comparison, adding an aprotic acetonitrile solvent did not have substantial effect on reaction path and kinetics. The calculation results clearly demonstrate the important role of the protic methanol solvent, which not only strengthens the adsorption of guest molecules but also promotes the kinetics for propylene epoxidation with H₂O₂ over TS-1 catalyst.

Cu2O@β-cyclodextrin as a synergistic catalyst for hydroxyl radical generation and molecular recognitive destruction of aromatic pollutants at neutral pH

Wastewater systems contain a large number of compounds, such as anthropogenic aromatic pollutants and natural organic matter (NOM), and usually have pH higher than 4. Fenton-like reaction is the most widespread method for removal of organic pollutants, but their reactivity with H₂O₂ may be inhibited by NOM due to the competition of hydroxyl radicals and chelating agents. In this work, Cu₂O@β-cyclodextrin was developed to achieve the collaboration between molecular recognition and Fenton-like catalysis to destruct aromatic pollutants at neutral pH. In Cu₂O@β-CD, covalent CuOC bond was topotaxially converted from CuCl assisted by β-CD at room temperature. Covalently linked β-CD could keep humic acid from interfering catalytic performance of Cu₂O surfaces and inhibit the leaching of copper. A higher catalytic ability was observed for Cu₂O@β-CD with rate constant 0.0331 min^-1 than Cu₂O (0.0064 min^-1) at neutral pH. A mechanism of synergistic catalysis was proposed on the basis of Cu⁺, β-CD and phenoxo-Cu²⁺ complexes in the Cu₂O@β-CD/BPA/H₂O₂ system. The strategy of coupling molecular recognition into Fenton-like reaction provides an efficient and promising approach to the destruction of aromatic pollutants at neutral pH.

A density functional theory study of propylene epoxidation mechanism on Ag2O(001) surface

Propylene oxide is the most probable outcome of propylene–silver oxide interaction; however, it further reacts to give an allyl radical.

Surface chemistry of group IB metals and related oxides

Catalytic surface chemistry of IB metals are reviewed with an attempt to bridge model catalysts and powder catalysts.

Significant enhancement of the selectivity of propylene epoxidation for propylene oxide: a molecular oxygen mechanism

As an attractive and environmentally friendly process for propylene oxide (PO) production, direct epoxidation of propylene (DEP) with molecular oxygen catalyzed by metal-based catalysts such as Ag and Cu has drawn much attention, but remains one of the biggest challenges in chemistry.

Multimetallic catalysts of RuO2–CuO–Cs2O–TiO2/SiO2 for direct gas-phase epoxidation of propylene to propylene oxide

RuO₂–CuO–Cs₂O–TiO₂/SiO₂ catalyst is highly active for the epoxidation of propylene to propylene oxide, producing 3015 g_PO h⁻¹ kg_cat⁻¹, the highest PO formation rate reported to date.

Enhanced hydrogenation of ethyl-levulinate to γ-valerolactone over NiδOx stabilized Cu+ surface sites

CuNi^δO_x/SiO₂ nanocatalysts with Cu–Ni activities below 5 nm were synthesized.

The oxidation of copper catalysts during ethylene epoxidation

This article investigates the corrosion of copper catalysts under epoxidation conditions using in situ XPS and SEM.