Single-Atom Catalysis in Organic Synthesis

Single-atom catalysts hold the potential to significantly impact the chemical sector, pushing the boundaries of catalysis in new, uncharted directions. These materials, featuring isolated metal species ligated on solid supports, can exist in many coordination environments, all of which have shown important functions in specific transformations. Their emergence has also provided exciting opportunities for mimicking metalloenzymes and bridging the gap between homogeneous and heterogeneous catalysis. This Review outlines the impressive progress made in recent years regarding the use of single-atom catalysts in organic synthesis. We also illustrate potential knowledge gaps in the search for more sustainable, earth-abundant single-atom catalysts for synthetic applications.

Ruthenium-cobalt single atom alloy for CO photo-hydrogenation to liquid fuels at ambient pressures

Photothermal Fischer-Tropsch synthesis represents a promising strategy for converting carbon monoxide into value-added chemicals. High pressures (2-5 MPa) are typically required for efficient C-C coupling reactions and the production of C₅₊ liquid fuels. Herein, we report a ruthenium-cobalt single atom alloy (Ru₁Co-SAA) catalyst derived from a layered-double-hydroxide nanosheet precursor. Under UV-Vis irradiation (1.80 W cm^-2), Ru₁Co-SAA heats to 200 °C and photo-hydrogenates CO to C₅₊ liquid fuels at ambient pressures (0.1-0.5 MPa). Single atom Ru sites dramatically enhance the dissociative adsorption of CO, whilst promoting C-C coupling reactions and suppressing over-hydrogenation of CH_x* intermediates, resulting in a CO photo-hydrogenation turnover frequency of 0.114 s^-1 with 75.8% C₅₊ selectivity. Owing to the local Ru-Co coordination, highly unsaturated intermediates are generated during C-C coupling reactions, thereby improving the probability of carbon chain growth into C₅₊ liquid fuels. The findings open new vistas towards C₅₊ liquid fuels under sunlight at mild pressures.

Undercooling, Thermal Stability, and Application in Exothermic Catalytic Reaction of SiO2 Encapsulated SnZnCu Microspheres

SiO2 encapsulated SnZnCu microspheres (several micrometers to about 30 μm in diameter) with very low undercooling, narrow freezing/melting range, and high thermal cycling stability have been produced and used as the temperature stabilizer of the packed bed in highly exothermic Fischer–Tropsch reaction. The core–shell structured SnZnCu@SiO2 microspheres are prepared in a two-step way, namely SnZnCu microspheres are firstly produced via a molten LiCl–KCl–CsCl eutectic-based metal emulsion method, and then a sol–gel approach is employed to coat them with a uniform, anti-leakage SiO2 layer. It is found that raising the amount of Zn to 4.0 at.% is critical for achieving a very low undercooling (<5 °C for SnZn0.04Cux@SiO2 vs. about 84 °C for Sn@SiO2) and a narrow freezing/melting peak width, and both undercooling and peak width are almost unchanged as the Cu content (x) increases from 1.5 to 3.0 at.%. However, their thermal cycling stability depends positively on the amount of Cu and can be remarkably improved when 3.0 at.% Cu is added. The results also show that low undercooling and narrow freezing/melting peak width are associated with the formation of Sn–Zn–Cu ternary eutectic and metastable phase Cu5Zn8, and poor thermal cycling stability of SnZn0.04Cux@SiO2 microspheres with low Cu content is related to the decomposition of Cu5Zn8 during thermal cycling. By embedding thermally stable SnZn0.04Cu0.03@SiO2 microspheres into the Co/SiO2 catalyst for Fischer–Tropsch synthesis, the temperature gradient in the catalyst bed can be significantly reduced by suppressing the formation of hot spots or thermal runaway and thus rapid deactivation of Co catalyst that occurs in the SnZn0.04Cux@SiO2-absent Co/SiO2 catalyst can be avoided.

Disk-Shaped Cobalt Nanocrystals as Fischer–Tropsch Synthesis Catalysts Under Industrially Relevant Conditions

Colloidal synthesis of metal nanocrystals (NC) offers control over size, crystal structure and shape of nanoparticles, making it a promising method to synthesize model catalysts to investigate structure-performance relationships. Here, we investigated the synthesis of disk-shaped Co-NC, their deposition on a support and performance in the Fischer–Tropsch (FT) synthesis under industrially relevant conditions. From the NC synthesis, either spheres only or a mixture of disk-shaped and spherical Co-NC was obtained. The disks had an average diameter of 15 nm, a thickness of 4 nm and consisted of hcp Co exposing (0001) on the base planes. The spheres were 11 nm on average and consisted of ε-Co. After mild oxidation, the CoO-NC were deposited on SiO2 with numerically 66% of the NC being disk-shaped. After reduction, the catalyst with spherical plus disk-shaped Co-NC had 50% lower intrinsic activity for FT synthesis (20 bar, 220 °C, H2/CO = 2 v/v) than the catalyst with spherical NC only, while C5+-selectivity was similar. Surprisingly, the Co-NC morphology was unchanged after catalysis. Using XPS it was established that nitrogen-containing ligands were largely removed and in situ XRD revealed that both catalysts consisted of 65% hcp Co and 21 or 32% fcc Co during FT. Furthermore, 3–5 nm polycrystalline domains were observed. Through exclusion of several phenomena, we tentatively conclude that the high fraction of (0001) facets in disk-shaped Co-NC decrease FT activity and, although very challenging to pursue, that metal nanoparticle shape effects can be studied at industrially relevant conditions.

Catalytic activity boost of CeO2/Co3O4 nanospheres derived from CeCo-glycolate via yolk–shell structural evolution

CeO₂/Co₃O₄ hybrid nanospheres have been successfully prepared via thermal decomposition of CeCo-glycolate precursors.

Effects of alumina morphology on dry reforming of methane over Ni/Al2O3 catalysts

Ni-based catalysts supported on alumina with different morphologies exhibited different properties for the dry reforming of methane due to their specific lattice planes, 3D structures, and surface functional properties.

Well-Defined Materials for Heterogeneous Catalysis: From Nanoparticles to Isolated Single-Atom Sites

The use of well-defined materials in heterogeneous catalysis will open up numerous new opportunities for the development of advanced catalysts to address the global challenges in energy and the environment. This review surveys the roles of nanoparticles and isolated single atom sites in catalytic reactions. In the second section, the effects of size, shape, and metal-support interactions are discussed for nanostructured catalysts. Case studies are summarized to illustrate the dynamics of structure evolution of well-defined nanoparticles under certain reaction conditions. In the third section, we review the syntheses and catalytic applications of isolated single atomic sites anchored on different types of supports. In the final part, we conclude by highlighting the challenges and opportunities of well-defined materials for catalyst development and gaining a fundamental understanding of their active sites.

One-Pot Seed-Mediated Growth of Co Nanoparticles by the Polyol Process: Unraveling the Heterogeneous Nucleation

The one-step seed-mediated synthesis is widely used for the preparation of ferromagnetic metal nanoparticles (NPs) since it offers a good control of particle morphology. Nevertheless, this approach suffers from a lack of mechanistic studies because of the difficulties of following in real time the heterogeneous nucleation and predicting structure effects with seeds that are generated in situ. Here, we propose a complete scheme of the heteronucleation process involved in one-pot seed-mediated syntheses of cobalt nanoparticles in liquid polyols, relying on geometrical phase analysis (GPA) of high-resolution high-angle annular dark field (HAADF)-STEM images and in situ measurements of the molecular hydrogen evolution. Cobalt particles of different shapes (rods, platelets, or hourglass-like particles) were grown by reducing cobalt carboxylate in liquid polyols in the presence of iridium or ruthenium chloride as the nucleating agent. A reaction scheme was established by monitoring the H₂ evolution resulting from the decomposition of metal hydrides, formed in situ by β-elimination of metal alkoxides, and from the polyol dehydrogenation, catalytically activated by the metal particles. This is a very good probe for both the noble metal nucleation and the heterogeneous nucleation of cobalt, showing a good separation of these two steps. Ir and Ru seeds with a size in the range 1-2 nm were found exactly in the center of the cobalt particles, whatever the cobalt particle shape, and high-resolution images revealed an epitaxial growth of the hcp Co on fcc Ir or hcp Ru seeds. The microstructure analysis around the seeds made evident two different ways of relaxing the lattice mismatch between the seeds and the cobalt, with the presence of dislocations around the Ir seeds and compression zones of the cobalt lattice near the Ru seeds. The relationship between the nature of the nucleating agent, the reaction steps, and the microstructure is discussed.

Two-dimensional-related catalytic materials for solar-driven conversion of COx into valuable chemical feedstocks

The discovery of improved chemical processes for CO and CO2 hydrogenation to valuable hydrocarbon fuels and alcohols is of paramount importance for the chemical industry. Such technologies have the potential to reduce anthropogenic CO2 emissions by adding value to a waste stream, whilst also reducing our consumption of fossil fuels. Current thermal catalytic technologies available for CO and CO2 hydrogenation are demanding in terms of energy input. Various alternative technologies are now being developed for COx hydrogenation, with solar-driven processes over two-dimensional (2D) and 2D-related composite materials being particularly attractive due to the abundance of solar energy on Earth and also the high selectivity of defect-engineered 2D materials towards specific valuable products under very mild reaction conditions. This review showcases recent advances in the solar-driven COx reduction to hydrocarbons over 2D-based materials. Optimization of 2D catalyst performance demands interdisciplinary research that embraces catalyst electronic structure manipulation and morphology control, surface/interface engineering, reactor engineering and density functional theory modelling studies. Through improved understanding of the structure-performance relationships in 2D-related catalysts which is achievable through the application of modern in situ characterization techniques, practical photo/photothermal/photoelectrochemical technologies for CO and CO2 reduction to high-valuable products such as olefins could be realized in the not-too-distant future.

Shape selection through epitaxy of supported platinum nanocrystals

Supported nanocrystals of original shapes are highly desirable for the development of optimized catalysts; however, conventional methods for the preparation of supported catalysts do not allow shape control. In this work, we have synthesized concave platinum nanocubes exposing {110} crystallographic facets at 20 °C. In the presence of a crystallographically oriented Pt(111) support in the reaction medium, the concave nanocubes grow epitaxially on the support, producing macroscopic nanostructured surfaces. Higher reaction temperature produces a mixture of different nanostructures in solution; however, only the nanostructures growing along the 111 direction are obtained on the Pt(111) support. Therefore, the oriented surface acts as a template for a selective immobilization of specific nanostructures out of a mixture, which can be regarded as an "epitaxial resolution" of an inhomogeneous mixture of nanocrystals. Thus, a judicious choice of the support crystallographic orientation may allow the isolation of original nanostructures that cannot be obtained in a pure form.