Mechanically Initiated Bulk-Scale Free-Radical Polymerization

Mechanochemical Controlled Radical Polymerization: From Harsh to Mild

Mechanochemistry constitutes a burgeoning field that investigates the chemical and physicochemical alterations of substances under mechanical force. It enables the synthesis of materials which is challenging to obtain via thermal, optical or electrical activation methods. In addition, it diminishes reliance on organic solvents and provides a novel route for green chemistry. Today, as a distinct branch alongside electrochemistry, photochemistry, and thermochemistry, mechanochemistry has emerged as a frontier research domain within chemistry and material science. In recent years, the intersection of mechanochemistry with controlled radical polymerization has witnessed rapid advancements, providing new routes to polymer science. Significantly, we have experienced breakthroughs in methods relying on sonochemistry, piezoelectricity and contact electrification. These methodologies not only facilitate the synthesis of polymers with high molecular weight but also enable precise control over polymer chain length and structure. Transitioning from harsh to mild conditions in mechanochemical routes has facilitated a significant improvement in the controllability of mechanochemical polymerization. From this perspective, we introduce the progress of mechanochemistry in controlled radical polymerization in recent years, aim to clarify the historcial development of this topic.

Productive chemistry induced by mechanochemically generated macroradicals

Large or repeated mechanical loads degrade polymeric materials by accelerating chain fragmentation. This mechanochemical backbone fracture usually occurs by homolysis of otherwise inert C-C, C-O and C-S bonds, generating highly reactive macroradicals. Because backbone fracture is detrimental on its own and the resulting macroradicals can initiate damaging reaction cascades, a major thrust in contemporary polymer mechanochemistry is to suppress it, usually by mechanochemical release of "hidden length" that dissipates local molecular strain. Here we summarize an emerging complementary strategy of channelling mechanochemically generated macroradicals in reaction cascades to form new load-bearing chemical bonds, which enables local self-healing or self-strengthening, and/or to generate mechanofluorescence, which could yield detailed quantitative molecular understanding of how material-failure-inducing macroscopic mechanical loads distribute across the network. We aim to identify generalizable lessons derivable from the reported implementations of this strategy and outline the key challenges in adapting it to diverse polymeric materials and loading scenarios.

Sonochemical Synthesis of Natural Polyphenolic Nanoparticles for Modulating Oxidative Stress

Natural polyphenolic compounds play a vital role in nature and are widely utilized as building blocks in the fabrication of emerging functional nanomaterials. Although diverse fabrication methodologies are developed in recent years, the challenges of purification, uncontrollable reaction processes and additional additives persist. Herein, a modular and facile methodology is reported toward the fabrication of natural polyphenolic nanoparticles. By utilizing low frequency ultrasound (40 kHz), the assembly of various natural polyphenolic building blocks is successfully induced, allowing for precise control over the particle formation process. The resulting natural polyphenolic nanoparticles possessed excellent in vitro antioxidative abilities and in vivo therapeutic effects in typical oxidative stress models including wound healing and acute kidney injury. This study opens new avenues for the fabrication of functional materials from naturally occurring building blocks, offering promising prospects for future advancements in this field.

Mechanochemical reduction of alkyl and aryl halides using mesoporous zinc oxide

In this study, we propose a mechanochemical approach that combines mesoporous ZnO (m-ZnO) as a mechanoredox catalyst and silane-mediated atom transfer chemistry to achieve efficient hydrodehalogenation of organic halides. The reaction can be conducted under mild conditions without the use of a large amount of organic solvent. Substrates ranging from activated alkyl halides to unactivated aryl halides were converted to the corresponding debrominated hydrogenation products in moderate to excellent isolated yields (50-95%). In addition, m-ZnO can be recycled and reused without appreciable loss of catalytic activity.

Shake, shear, and grind! - the evolution of mechanoredox polymerization methodology

In the last half decade, mechanoredox catalysis has enabled an entirely new genre of polymerization methodology. In this paradigm, mechanical force, such as ultrasonic cavitation bubble collapse or ball mill grinding, polarizes piezoelectric nanoparticles; the resultant piezopotential drives the redox processes necessary for free- and controlled-radical polymerizations. Since being introduced, evolution of these methods facilitates exploration of mechanistic underpinnings behind key electron-transfer events. Mechanical force has not only been identified as a "greener" alternative to more traditional reaction stimuli (e.g., heat, light) for the synthesis of commodity polymers, but also a potential technology to enable the production of novel thermoplastic and thermoset materials that are either challenging, or even impossible, to access using conventional solution-state approaches. In this Feature Article, significant contributions to such methods are highlighted within. Advances and ongoing challenges in both ultrasound and ball milling driven reactions for radical polymerization and crosslinking are identified and discussed.

Mechanoluminescent Materials Enable Mechanochemically Controlled Atom Transfer Radical Polymerization and Polymer Mechanotransduction

Organic mechanophores have been widely adopted for polymer mechanotransduction. However, most examples of polymer mechanotransduction inevitably experience macromolecular chain rupture, and few of them mimic mussel's mechanochemical regeneration, a mechanically mediated process from functional units to functional materials in a controlled manner. In this paper, inorganic mechanoluminescent (ML) materials composed of CaZnOS-ZnS-SrZnOS: Mn2+ were used as a mechanotransducer since it features both piezoelectricity and mechanolunimescence. The utilization of ML materials in polymerization enables both mechanochemically controlled radical polymerization and the synthesis of ML polymer composites. This procedure features a mechanochemically controlled manner for the design and synthesis of diverse mechanoresponsive polymer composites.

Tribochemically Controlled Atom Transfer Radical Polymerization Enabled by Contact Electrification

Traditional mechanochemically controlled reversible-deactivation radical polymerization (RDRP) utilizes ultrasound or ball milling to regenerate activators, which induce side reactions because of the high-energy and high-frequency stimuli. Here, we propose a facile approach for tribochemically controlled atom transfer radical polymerization (tribo-ATRP) that relies on contact-electro-catalysis (CEC) between titanium oxide (TiO2 ) particles and CuBr2 /tris(2-pyridylmethylamine (TPMA), without any high-energy input. Under the friction induced by stirring, the TiO2 particles are electrified, continuously reducing CuBr2 /TPMA into CuBr/TPMA, thereby conversing alkyl halides into active radicals to start ATRP. In addition, the effect of friction on the reaction was elucidated by theoretical simulation. The results indicated that increasing the frequency could reduce the energy barrier for the electron transfer from TiO2 particles to CuBr2 /TPMA. In this study, the design of tribo-ATRP was successfully achieved, enabling CEC (ca. 10 Hz) access to a variety of polymers with predetermined molecular weights, low dispersity, and high chain-end fidelity.

Comparison of Mechano- and PhotoATRP with ZnO Nanocrystals

Zinc oxide (ZnO) was previously reported as an excellent cocatalyst for mechanically controlled atom transfer radical polymerization (mechanoATRP), but its photocatalytic properties in photoinduced ATRP (photoATRP) have been much less explored. Herein, well-defined ZnO nanocrystals were prepared via microwave-assisted synthesis and applied as a heterogeneous cocatalyst in mechano- and photoATRP. Both techniques yielded polymers with outstanding control over the molecular weight, but ZnO-cocatalyzed photoATRP was much faster than analogous mechanoATRP (conversion of 91% in 1 h vs 54% in 5 h). The kinetics of photoATRP was tuned by loadings of ZnO nanocrystals. PhotoATRP with ZnO did not require any excess of ligand versus Cu, in contrast to mechanoATRP, requiring an excess of ligand, acting as a reducing agent. ZnO-cocatalyzed photoATRP proceeded controllably without prior deoxygenation, since ZnO was involved in a cascade of reactions, leading to the rapid elimination of oxygen. The versatility and robustness of the technique were demonstrated for various (meth)acrylate monomers with good temporal control and preservation of end-group functionality, illustrated by the formation of tailored block copolymers.

Mechanoredox Catalysis Enables a Sustainable and Versatile Reversible Addition-Fragmentation Chain Transfer Polymerization Process

The sustainable synthesis of macromolecules with control over sequence and molar mass remains a challenge in polymer chemistry. By coupling mechanochemistry and electron-transfer processes (i.e., mechanoredox catalysis), an energy-conscious controlled radical polymerization methodology is realized. This work explores an efficient mechanoredox reversible addition-fragmentation chain transfer (RAFT) polymerization process using mechanical stimuli by implementing piezoelectric barium titanate and a diaryliodonium initiator with minimal solvent usage. This mechanoredox RAFT process demonstrates exquisite control over poly(meth)acrylate dispersity and chain length while also showcasing an alternative to the solution-state synthesis of semifluorinated polymers that typically utilize exotic solvents and/or reagents. This chemistry will find utility in the sustainable development of materials across the energy, biomedical, and engineering communities.

Piezoelectric harvesting of mechanical energy for redox chemistry

Much work has been done in the utilization of mechanical force to enable chemical processes. However, this process is limited to thermal- and deformation-driven reactions. In fact, the transfer of energy in mechanical reactors can be quite inefficient, with energy lost to heat and mechanical deformation. Although these losses diminish at larger scales, small-scale reactions (from a few milligrams to a kilogram) can suffer from unfavorable energy demands. Recent work has sought to harvest unused energy in mechanical reactors by converting it to a flow of electrons through the use of piezoelectric materials, as many economically important reactions rely on the transfer of electrons to enact chemical change. Recent work has shown that the addition of piezoelectric powders to mechanochemical reactions results in enhanced yields for reductive and oxidative chemistry. However, these materials ultimately contaminate the end product and must be removed. Additionally, impacts on a piezoelectric material produce an AC output; limiting this approach's usefulness to irreversible reactions. We have developed a cleaner approach using an external piezoelectric element to either supply or sink electrons during milling. Methylene blue was reduced to leucomethylene blue using our approach. Mechanochemical reaction rates for this reduction were determined with respect to media quantities and sizes with a maximum rate of 7.76 μM s^-1. It was found that the conversion rate is linearly dependent on the number of media and geometrically dependent on the size of the media. Our approach allows selective reduction and eliminates contamination of the products with piezoelectric material. Shuttling electrons in a mechanochemical reaction will enable difficult chemistry, such as the reduction of CO₂ or the production of low oxidation state inorganic compounds, to be achieved more easily.

Microdroplet-Mediated Radical Polymerization

Micrometer-sized aqueous droplets serve as a unique reactor that drives various chemical reactions not seen in bulk solutions. However, their utilization has been limited to the synthesis of low molecular weight products at low reactant concentrations (nM to μM). Moreover, the nature of chemical reactions occurring outside the droplet remains unknown. This study demonstrated that oil-confined aqueous microdroplets continuously generated hydroxyl radicals near the interface and enabled the synthesis of polymers at high reactant concentrations (mM to M), thus successfully converting the interfacial energy into the synthesis of polymeric materials. The polymerized products maintained the properties of controlled radical polymerization, and a triblock copolymer with tapered interfaces was prepared by the sequential addition of different monomers into the aqueous microdroplets. Furthermore, a polymerization reaction in the continuous oil phase was effectively achieved by the transport of the hydroxyl radicals through the oil/water interface. This interfacial phenomenon is also successfully applied to the chain extension of a hydrophilic polymer with an oil-soluble monomer across the microdroplet interface. Our comprehensive study of radical polymerization using compartmentalization in microdroplets is expected to have important implications for the emerging field of microdroplet chemistry and polymerization in cellular biochemistry without any invasive chemical initiators.

Polymer and small molecule mechanochemistry: closer than ever

The formation and scission of chemical bonds facilitated by mechanical force (mechanochemistry) can be accomplished through various experimental strategies. Among them, ultrasonication of polymeric matrices and ball milling of reaction partners have become the two leading approaches to carry out polymer and small molecule mechanochemistry, respectively. Often, the methodological differences between these practical strategies seem to have created two seemingly distinct lines of thought within the field of mechanochemistry. However, in this Perspective article, the reader will encounter a series of studies in which some aspects believed to be inherently related to either polymer or small molecule mechanochemistry sometimes overlap, evidencing the connection between both approaches.

Dimensional Optimization for ZnO-Based Mechano-ATRP with Extraordinary Activity

Various piezoelectric nanomaterials were utilized in ultrasound-mediated atom transfer radical polymerization (ATRP), owing to their outstanding piezoelectric effect. However, the relationship between the morphology of those piezocatalysts and polymerization has not been clearly established. Herein, we employed different piezoelectric zinc oxide (ZnO) nanomaterials to achieve novel mechano-induced ATRP (mechano-ATRP). Based on the synergistic effect of piezoelectric properties and specific surface area, the catalytic activity of 1D ZnO nanorods (1D-ZnO NRs) with increased aspect ratio outperformed that of 0D ZnO nanoparticles (0D-ZnO NPs). Compared to the conventional ATRP system, this system exhibited extraordinary activity toward the less activated monomer acrylonitrile (67% conversion after 6 h), with a narrow molecular weight distribution (polydispersity index ∼ 1.19). Furthermore, implications of ZnO loading, copper salt amount, degree of polymerization, monomer, and solvent were also studied for the highly efficient mechano-ATRP.

Diaryliodonium salts facilitate metal-free mechanoredox free radical polymerizations

Mechanically-induced redox processes offer a promising alternative to more conventional thermal and photochemical synthetic methods. For macromolecule synthesis, current methods utilize sensitive transition metal additives and suffer from background reactivity. Alternative methodology will offer exquisite control over these stimuli-induced mechanoredox reactions to couple force with redox-driven chemical transformations. Herein, we present the iodonium-initiated free-radical polymerization of (meth)acrylate monomers under ultrasonic irradiation and ball-milling conditions. We explore the kinetic and structural consequences of these complementary mechanical inputs to access high molecular weight polymers. This methodology will undoubtedly find broad utility across stimuli-controlled polymerization reactions and adaptive material design.

Sonochemistry-assisted photocontrolled atom transfer radical polymerization enabled by manganese carbonyl

Sonochemistry-assisted photocontrolled atom transfer radical polymerization (SAP-ATRP) is developed to circumvent the problem caused by the low penetration depth of light.

Synthesis of C3-Cyanomethylated Imidazo[1,2-a]pyridines via Ultrasound-Promoted Three-Component Reaction under Catalyst- and Oxidant-Free Conditions

An efficient synthesis of C3-cyanomethylated imidazo[1,2-a]pyridines via ultrasound-promoted three-component reaction under catalyst-free, oxidant-free, and mild conditions has been developed. A series of C3-cyanomethylated imidazo[1,2-a]pyridines were rapidly prepared with satisfactory yields and good functional group compatibility. This strategy cloud also be applied to the synthesis of zolpidem and alpidem in short steps.

Toughening hydrogels through force-triggered chemical reactions that lengthen polymer strands

[Figure: see text].

Mechanically Promoted Synthesis of Polymer Organogels via Disulfide Bond Cross-Linking

Mechanically adaptive polymers could significantly improve the life-cycle of current materials. Piezo-polymerization is a novel approach that harnesses vibrational mechanical energy through piezoelectric nanoparticles to generate chemical promoters for linear polymerization and cross-linking reactions. However, the available piezo-polymerization systems rely on reactions forming irreversible covalent bonds. Dynamic covalent linkages could impart further adaptability to these polymeric systems. Here we show the first example of the piezoelectrochemical synthesis of disulfide bonds to form organogels from polymers with thiol side groups. We demonstrate that the reaction proceeds via piezo-oxidation of the thiol to disulfide in the presence of ZnO nanoparticles and iodide anions under mechanical agitation. We use mechanical energy in the form of ultrasound (40 kHz) and low frequency vibrations (2 kHz) to synthesize a variety of organogels from common synthetic polymers. Additionally, we show that the polymers in these gels can be chemically recycled with a reducing agent. Finally, we study the thermal and mechanical properties of the composites obtained after drying the gels. We believe this new system adds to the piezo-polymerization repertoire and serves as the basis to fabricate mechanically adaptive polymeric materials via dynamic covalent bonds.

Enhanced Sunlight-Driven Reactive Species Generation via Polarization Field in Nanopiezoelectric Heterostructures

Although it is established that the force-induced electric polarization field of piezoelectric semiconductors can be used to tune the transfer rate of photoexcited charge carriers, there is still a lack of successful strategies to effectively improve the photocatalytic reactivity and solar-to-chemical conversion efficiency (SCC) of piezoelectric materials. Here, we are the first to prepare and study a kind of catalyst based on nanopiezoelectric heterostructures of LiNbO₃-type ZnTiO₃·TiO₂ and tetragonal BaTiO₃ with Pt or FeO_x nanoparticle modification (i.e., ZBTO-Pt or ZBTO-FeO_x) for reactive species generation. With respect to the production of ^•OH and ^•O₂^- radicals, higher amounts were observed in piezophotocatalysis relative to those for individual piezo- and photocatalysis. Benefiting from the charge transfer resistance decreases by the deposition of Pt and FeO_x, the amounts of ^•OH radicals formed on ZBTO-Pt and ZBTO-FeO_x were approximately 48 and 21% higher than that on isolated ZBTO during piezophotocatalysis, and for the amounts of ^•O₂^- radicals the enhancements were approximately 11 and 6%, respectively. Furthermore, the concentrations of H₂O₂ formed on ZBTO-Pt and ZBTO-FeO_x under piezophotocatalysis reached approximately 315 and 206 μM after 100 min of reaction (and was still increasing) corresponding to 0.10 and 0.06% SCCs, respectively, which were also much higher than the concentrations and SCCs observed for piezo- and photocatalysis. The enhancements of piezophotocatalytic activities with these piezoelectric materials were related to the mechanical strain exerted on ZBTO, which generated a larger electric polarization field than those on ZnTiO₃·TiO₂ and BaTiO₃ as analyzed by a finite element method. This high-intensity electric polarization field accelerated the separation and transportation of photoexcited charge carriers in the highly sunlight responsive nanopiezoelectric heterostructures based on ZBTO-Pt and ZBTO-FeO_x.

Bio-inspired mechanically adaptive materials through vibration-induced crosslinking

In nature, bone adapts to mechanical forces it experiences, strengthening itself to match the conditions placed upon it. Here we report a composite material that adapts to the mechanical environment it experiences-varying its modulus as a function of force, time and the frequency of mechanical agitation. Adaptation in the material is managed by mechanically responsive ZnO, which controls a crosslinking reaction between a thiol and an alkene within a polymer composite gel, resulting in a mechanically driven ×66 increase in modulus. As the amount of chemical energy is a function of the mechanical energy input, the material senses and adapts its modulus along the distribution of stress, resembling the bone remodelling behaviour that materials can adapt accordingly to the loading location. Such material design might find use in a wide range of applications, from adhesives to materials that interface with biological systems.

Sustainability Assessment of Mechanochemistry by Using the Twelve Principles of Green Chemistry

In recent years, mechanochemistry has been growing into a widely accepted alternative for chemical synthesis. In addition to their efficiency and practicality, mechanochemical reactions are also recognized for their sustainability. The association between mechanochemistry and Green Chemistry often originates from the solvent-free nature of most mechanochemical protocols, which can reduce waste production. However, mechanochemistry satisfies more than one of the Principles of Green Chemistry. In this Review we will present a series of examples that will clearly illustrate how mechanochemistry can significantly contribute to the fulfillment of Green Chemistry in a more holistic manner.

The many flavours of mechanochemistry and its plausible conceptual underpinnings

Mechanochemistry describes diverse phenomena in which mechanical load affects chemical reactivity. The fuzziness of this definition means that it includes processes as seemingly disparate as motor protein function, organic synthesis in a ball mill, reactions at a propagating crack, chemical actuation, and polymer fragmentation in fast solvent flows and in mastication. In chemistry, the rate of a reaction in a flask does not depend on how fast the flask moves in space. In mechanochemistry, the rate at which a material is deformed affects which and how many bonds break. In other words, in some manifestations of mechanochemistry, macroscopic motion powers otherwise endergonic reactions. In others, spontaneous chemical reactions drive mechanical motion. Neither requires thermal or electrostatic gradients. Distinct manifestations of mechanochemistry are conventionally treated as being conceptually independent, which slows the field in its transformation from being a collection of observations to a rigorous discipline. In this Review, we highlight observations suggesting that the unifying feature of mechanochemical phenomena may be the coupling between inertial motion at the microscale to macroscale and changes in chemical bonding enabled by transient build-up and relaxation of strains, from macroscopic to molecular. This dynamic coupling across multiple length scales and timescales also greatly complicates the conceptual understanding of mechanochemistry.

100th Anniversary of Macromolecular Science Viewpoint: Piezoelectrically Mediated Mechanochemical Reactions for Adaptive Materials

Synthetic polymeric materials with adaptive capabilities triggered by mechanical stimuli could significantly extend their life cycle and boost performance. To achieve this, robust mechanically responsive chemistries must be developed. Piezoelectrically mediated chemistry is an emergent area of interest for this purpose since environmental mechanical energy can be harvested and directly converted to chemical energy. This Viewpoint summarizes state-of-the-art knowledge about mechanochemical reactions mediated by the piezoelectrochemical effect, provides mechanistic insight on reactivity, and describes its application for conducting polymerization and cross-linking reactions. In addition, it highlights current challenges with regard to expanding the chemical repertoire and the transition of such methods to solid matrices.

Electro-Mechanochemical Atom Transfer Radical Cyclizations using Piezoelectric BaTiO3

The formation and regeneration of active CuI species is a fundamental mechanistic step in copper-catalyzed atom transfer radical cyclizations (ATRC). Typically, the presence of the catalytically active CuI species in the reaction mixture is secured by using high CuI catalyst loadings or the addition of complementary reducing agents. In this study it is demonstrated how the piezoelectric properties of barium titanate (BaTiO3 ) can be harnessed by mechanical ball milling to induce electrical polarization in the strained piezomaterial. This strategy enables the conversion of mechanical energy into electrical energy, leading to the reduction of a CuII precatalyst into the active CuI species in copper-catalyzed mechanochemical solvent-free ATRC reactions.

Atom Transfer Radical Polymerization in the Solid-State

Poly(2-vinylnaphthalene) was synthesized in the solid-state by ball milling a mixture of the corresponding monomer, a Cu-based catalyst, and an activated haloalkane as the polymerization initiator. Various reaction conditions, including milling time, milling frequency and added reductant to accelerate the polymerization were optimized. Monomer conversion and the evolution of polymer molecular weight were monitored over time using 1 H NMR spectroscopy and size exclusion chromatography, respectively, and linear correlations were observed. While the polymer molecular weight was effectively tuned by changing the initial monomer-to-initiator ratio, the experimentally measured values were found to be lower than their theoretical values. The difference was attributed to premature mechanical decomposition and modeled to accurately account for the decrement. Random copolymers of two monomers with orthogonal solubilities, sodium styrene sulfonate and 2-vinylnaphthalene, were also synthesized in the solid-state. Inspection of the data revealed that the solid-state polymerization reaction was controlled, followed a mechanism similar to that described for solution-state atom transfer radical polymerizations, and may be used to prepare polymers that are inaccessible via solution-state methods.

Role of External Field in Polymerization: Mechanism and Kinetics

The past decades have witnessed an increasing interest in developing advanced polymerization techniques subjected to external fields. Various physical modulations, such as temperature, light, electricity, magnetic field, ultrasound, and microwave irradiation, are noninvasive means, having superb but distinct abilities to regulate polymerizations in terms of process intensification and spatial and temporal controls. Gas as an emerging regulator plays a distinctive role in controlling polymerization and resembles a physical regulator in some cases. This review provides a systematic overview of seven types of external-field-regulated polymerizations, ranging from chain-growth to step-growth polymerization. A detailed account of the relevant mechanism and kinetics is provided to better understand the role of each external field in polymerization. In addition, given the crucial role of modeling and simulation in mechanisms and kinetics investigation, an overview of model construction and typical numerical methods used in this field as well as highlights of the interaction between experiment and simulation toward kinetics in the existing systems are given. At the end, limitations and future perspectives for this field are critically discussed. This state-of-the-art research progress not only provides the fundamental principles underlying external-field-regulated polymerizations but also stimulates new development of advanced polymerization methods.

Ultrasound-Mediated Atom Transfer Radical Polymerization (ATRP)

Ultrasonic agitation is an external stimulus, rapidly developed in recent years in the atom transfer radical polymerization (ATRP) approach. This review presents the current state-of-the-art in the application of ultrasound in ATRP, including an initially-developed, mechanically-initiated solution with the use of piezoelectric nanoparticles, that next goes to the ultrasonication-mediated method utilizing ultrasound as a factor for producing radicals through the homolytic cleavage of polymer chains, or the sonolysis of solvent or other small molecules. Future perspectives in the field of ultrasound in ATRP are presented, focusing on the preparation of more complex architectures with highly predictable molecular weights and versatile properties. The challenges also include biohybrid materials. Recent advances in the ultrasound-mediated ATRP point out this approach as an excellent tool for the synthesis of advanced materials with a wide range of potential industrial applications.