High-Energy Facet Engineering for Electrocatalytic Applications

The design of high-energy facets in electrocatalysts has attracted significant attention due to their potential to enhance electrocatalytic activity. In this review, the significance of high-energy facets in various electrochemical reactions are highlighted, including oxygen reduction reaction (ORR), oxygen evolution reaction (OER), hydrogen evolution reaction (HER), nitrogen reduction reaction (NRR), and carbon dioxide reduction reaction (CRR). Their importance in various electrochemical reactions and present strategies for constructing high-energy facets are discussed, including alloying, heterostructure formation, selective etching, capping agents, and coupling with substrates. These strategies enable control over crystallographic orientation and surface morphology, fine-tuning electrocatalytic properties. This study also addresses future directions and challenges, emphasizing the need to better understand fundamental mechanisms. Overall, high-energy facets offer exciting opportunities for advancing electrocatalysis.

Facet-dependent synthesis of H2O2 from H2 and O2 over single Pt atom-modified Pd nanocrystal catalysts

Hydrogen peroxide (H2O2) is one of the most valuable clean energy sources with a rapidly growing requirement in industry and daily life. The direct synthesis of H2O2 from hydrogen and oxygen is considered to be an economical and environmentally friendly manufacturing route to replace the traditional anthraquinone method, although it remains a formidable challenge owing to low H2O2 selectivity and production. Here, we report a catalyst consisting of Pd(111) nanocrystals on TiO2 modified with single Pt atoms (Pt1Pd(111)/TiO2), which displays outstanding reactivity, producing 1921.3 μmol of H2O2, a H2 conversion of 62.2% and H2O2 selectivity of 80.3% over 30 min. Kinetic and isotope experiments confirm that the extraordinary catalytic properties are due to stronger H2 activation (the rate-determining step). DFT calculations confirm that Pt1Pd(111) exhibits lower energy barriers for H2 dissociation and two-step O2 hydrogenation, but higher energy barriers for side reactions than Pt1Pd(100), demonstrating clear facet dependence and resulting in greater selectivity and amount of H2O2 produced.

Tuning the Structure of Pd@Ni-Co Nanowires and Their Electrochemical Properties

One-dimensional transition metal materials are promising supports for precious metals used in energy production processes. Due to their electrochemical properties, 3d-group metals (such as Ni, Co, and Fe) can actively interact with catalysts by a strong metal-support interaction. This study shows that changing the Ni:Co ratio makes it possible to modulate the structure of the catalyst supports, which, in turn, provides a tool for designing their electrical and electrochemical properties. For example, Ni1-Co9 shows the highest electrical conductivity (5.8-10-4 S/cm) among all of the materials examined. On the contrary, the Pd@Ni7-Co3 system presents the highest mass activity (>2000 mA mg-1) at 0.7 V, exceeding by several times that of commercial Pt/C (>300 mA mg-1) at the same potential. Our study opens the gateway for applications of bimetallic transition metal nanowires in catalytic conversion and energy production processes.

Harmonious Heterointerfaces Formed on 2D-Pt Nanodendrites by Facet-Respective Stepwise Metal Deposition for Enhanced Hydrogen Evolution Reaction

The performance of nanocrystal (NC) catalysts could be maximized by introducing rationally designed heterointerfaces formed by the facet- and spatio-specific modification with other materials of desired size and thickness. However, such heterointerfaces are limited in scope and synthetically challenging. Herein, we applied a wet chemistry method to tunably deposit Pd and Ni on the available surfaces of porous 2D-Pt nanodendrites (NDs). Using 2D silica nanoreactors to house the 2D-PtND, an 0.5-nm-thick epitaxial Pd or Ni layer (e-Pd or e-Ni) was exclusively formed on the flat {110} surface of 2D-Pt, while a non-epitaxial Pd or Ni layer (n-Pd or n-Ni) was typically deposited at the {111/100} edge in absence of nanoreactor. Notably, these differently located Pd/Pt and Ni/Pt heterointerfaces experienced distinct electronic effect to influence unequally in electrocatalytic synergy for hydrogen evolution reaction (HER). For instance, an enhanced H2 generation on the Pt{110} facet with 2D-2D interfaced e-Pd deposition and faster water dissociation on the edge-located n-Ni overpowered their facet-located counterparts in respective HER catalysis. Therefore, a feasible assembling of the valuable heterointerfaces in the optimal 2D n-Ni/e-Pd/Pt catalyst overcame the sluggish alkaline HER kinetics, with a catalytic activity 7.9 times higher than that of commercial Pt/C.

Recent advances in zinc-air batteries: self-standing inorganic nanoporous metal films as air cathodes

Zinc-air batteries (ZABs) have promising prospects as next-generation electrochemical energy systems due to their high safety, high power density, environmental friendliness, and low cost. However, the air cathodes used in ZABs still face many challenges, such as the low catalytic activity and poor stability of carbon-based materials at high current density/voltage. To achieve high activity and stability of rechargeable ZABs, chemically and electrochemically stable air cathodes with bifunctional oxygen reduction reaction (ORR)/oxygen evolution reaction (OER) activity, fast reaction rate with low platinum group metal (PGM) loading or PGM-free materials are required, which are difficult to achieve with common electrocatalysts. Meanwhile, inorganic nanoporous metal films (INMFs) have many advantages as self-standing air cathodes, such as high activity and stability for both the ORR/OER under highly alkaline conditions. The high surface area, three-dimensional channels, and porous structure with controllable crystal growth facet/direction make INMFs an ideal candidate as air cathodes for ZABs. In this review, we first revisit some critical descriptors to assess the performance of ZABs, and recommend the standard test and reported manner. We then summarize the recent progress of low-Pt, low-Pd, and PGM-free-based materials as air cathodes with low/non-PGM loading for rechargeable ZABs. The structure-composition-performance relationship between INMFs and ZABs is discussed in-depth. Finally, we provide our perspectives on the further development of INMFs towards rechargeable ZABs, as well as current issues that need to be addressed. This work will not only attract researchers' attention and guide them to assess and report the performance of ZABs more accurately, but also stimulate more innovative strategies to drive the practical application of INMFS for ZABs and other energy-related technologies.

Enhancement Mechanism of Pt/Pd-Based Catalysts for Oxygen Reduction Reaction

The oxygen reduction reaction (ORR) is one of the key catalytic reactions for hydrogen fuel cells, biofuel cells and metal-air cells. However, due to the complex four-electron catalytic process, the kinetics of the oxygen reduction reaction are sluggish. Platinum group metal (PGM) catalysts represented by platinum and palladium are considered to be the most active ORR catalysts. However, the price and reserves of Pt/Pd are major concerns and issues for their commercial application. Improving the catalytic performance of PGM catalysts can effectively reduce their loading and material cost in a catalytic system, and they will be more economical and practical. In this review, we introduce the kinetics and mechanisms of Pt/Pd-based catalysts for the ORR, summarize the main factors affecting the catalytic performance of PGMs, and discuss the recent progress of Pt/Pd-based catalysts. In addition, the remaining challenges and future prospects in the design and improvement of Pt/Pd-based catalysts of the ORR are also discussed.

Interface synergism and engineering of Pd/Co@N-C for direct ethanol fuel cells

Direct ethanol fuel cells have been widely investigated as nontoxic and low-corrosive energy conversion devices with high energy and power densities. It is still challenging to develop high-activity and durable catalysts for a complete ethanol oxidation reaction on the anode and accelerated oxygen reduction reaction on the cathode. The materials' physics and chemistry at the catalytic interface play a vital role in determining the overall performance of the catalysts. Herein, we propose a Pd/Co@N-C catalyst that can be used as a model system to study the synergism and engineering at the solid-solid interface. Particularly, the transformation of amorphous carbon to highly graphitic carbon promoted by cobalt nanoparticles helps achieve the spatial confinement effect, which prevents structural degradation of the catalysts. The strong catalyst-support and electronic effects at the interface between palladium and Co@N-C endow the electron-deficient state of palladium, which enhances the electron transfer and improved activity/durability. The Pd/Co@N-C delivers a maximum power density of 438 mW cm-2 in direct ethanol fuel cells and can be operated stably for more than 1000 hours. This work presents a strategy for the ingenious catalyst structural design that will promote the development of fuel cells and other sustainable energy-related technologies.

Adsorption Energy in Oxygen Electrocatalysis

Adsorption energy (AE) of reactive intermediate is currently the most important descriptor for electrochemical reactions (e.g., water electrolysis, hydrogen fuel cell, electrochemical nitrogen fixation, electrochemical carbon dioxide reduction, etc.), which can bridge the gap between catalyst's structure and activity. Tracing the history and evolution of AE can help to understand electrocatalysis and design optimal electrocatalysts. Focusing on oxygen electrocatalysis, this review aims to provide a comprehensive introduction on how AE is selected as the activity descriptor, the intrinsic and empirical relationships related to AE, how AE links the structure and electrocatalytic performance, the approaches to obtain AE, the strategies to improve catalytic activity by modulating AE, the extrinsic influences on AE from the environment, and the methods in circumventing linear scaling relations of AE. An outlook is provided at the end with emphasis on possible future investigation related to the obstacles existing between adsorption energy and electrocatalytic performance.

N-Doped and Sulfonated Reduced Graphene Oxide Supported PtNi Nanoparticles as Highly Efficient Electrocatalysts for Oxygen Reduction Reaction

N-doping and sulfonation is prepared on the reduced graphene oxide (rGO) support for PtNi nanoparticles (PtNi/S-(N)rGO) by a simple method of hydrothermal synthesis and thermal decomposition. The specific surface area increases from 180.7 m2/g of PtNi/rGo to 293.5 m2/g of PtNi/S-(N)rGO. The surface morphology shows wrinkles sites, which are separated by the sulfonated groups. The catalytic stability and efficiency are improved by the anchoring effect of sulfonated groups and evenly distribution of nanoparticles, respectively. The synergistic effect of N-doping and sulfonation can be in favor of catalytic efficiency by the increase of number of electron transfer. The half-wave potential of the PtNi/S-(N)rGO catalyst is up to 0.632 V, a small positive shift compared to the Pt/C catalyst. The durability of the PtNi/S-(N)rGO is 2.6 times higher than of the Pt/C catalyst after 5000 repeated cycles. The peak power of the PtNi/S-(N)rGO catalyst increased 37.5% compared to the Pt/C catalyst. Therefore, the stability and catalytic efficiency are improved by the PtNi/S-(N)rGO catalyst applied in proton exchange membrane fuel cell (PEMFC) compared to the commercial Pt/C catalyst.

Gram-Scale Synthesis of Carbon-Supported Sub-5 nm PtNi Nanocrystals for Efficient Oxygen Reduction

The preparation of a high performance and durability with low-platinum (Pt) loading oxygen reduction catalysts remains a challenge for the practical application of fuel cells. Alloying Pt with a transition metal can greatly improve the activity and durability for oxygen reduction reaction (ORR). In this work, we present a one-pot wet-chemical strategy to controllably synthesize carbon supported sub-5 nm PtNi nanocrystals with a ~3% Pt loading. The as-prepared PtNi/C-200 catalyst with a Pt/Ni atomic ratio of 2:3 shows a high oxygen reduction activity of 0.66 A mgpt−1 and outstanding durability over 10,000 potential cycles in 0.1 M KOH in a half-cell condition. The PtNi/C-200 catalyst exhibits the highest ORR activity, with an onset potential (Eonset) of 0.98 V and a half-wave potential (E1/2) of 0.84 V. The mass activity and specific activity are 3.89 times and 9.16 times those of 5% commercial Pt/C. More importantly, this strategy can be applied to the gram-scale synthesis of high-efficiency electrocatalysts. As a result, this effective synthesis strategy has a significant meaning in practical applications of full cells.

Metal-Organic Framework (MOF) Morphology Control by Design

Exerting morphological control over metal-organic frameworks (MOFs) is critical for determining their catalytic performance and to optimize their packing behavior in areas from separations to fuel gas storage. A mechanism-based approach to tailor the morphology of MOFs is introduced and experimentally demonstrated for five cubic Zn4 O-based MOFs. This methodology provides three key features: 1) computational screening for selection of appropriate additives to change crystal morphology based on knowledge of the crystal structure alone; 2) use of additive to metal cluster geometric relationships to achieve morphologies expressing desired crystallographic facets; 3) potential for suppression of interpenetration for certain phases.

Crystal Orientation in Pt-Based Alloys Induced by W(CO)6: Driving Oxygen Electroreduction Catalysis

Integrating crystal orientation as well as structural and compositional advantages into one catalyst might be a promising strategy for high-performance Pt-based catalysts for proton-exchange membrane fuel cells. Herein, by introducing W(CO)₆ as a structure-oriented template, Pt-based alloys with a well-defined crystal orientation along the (111) facet were obtained. The oxygen reduction reaction mass and specific activities of the crystal-facet-tuned alloys reach a new level. Moreover, the outstanding durability stems from the combination of their exposed crystal facets and incorporated W. The density functional theory calculation results reveal that the formation of the preferred (111) alloys can be attributed to the lower free energy of (111) facets and the weaker adsorption of CO released by W(CO)₆. This proposed synthesis strategy of using transition-metal carbonyl compounds as additives to synthesize alloys with strong crystal orientation may open a door to the design of various alloy catalysts with ultrahigh activity.

Maximizing the Catalytic Performance of Pd@Aux Pd1-x Nanocubes in H2 O2 Production by Reducing Shell Thickness to Increase Compositional Stability

We report a simple route based upon seed-mediated growth to the synthesis of Pd@Au_x Pd_1-x (0.8≤x≤1) core-shell nanocubes. Benefiting from the well-defined {100} facets and an optimal Au/Pd ratio for the surface, the nanocubes bearing a shell made of Au_0.95 Pd_0.05 work as an efficient electrocatalyst toward H₂ O₂ production, with high selectivity of 93-100 % in the low-overpotential region of 0.4-0.7 V. When the Au_0.95 Pd_0.05 alloy is confined to a shell of only three atomic layers in thickness, the electrocatalyst is able to maintain its surface structure and elemental composition, endowing continuous and stable production of H₂ O₂ during oxygen reduction at a high rate of 1.62 mol g_(Pd+Au) ^-1  h^-1 . This work demonstrates a versatile route to the rational development of active and durable electrocatalysts based upon alloy nanocrystals.

CO2 Bubble-Assisted Pt Exposure in PtFeNi Porous Film for High-Performance Zinc-Air Battery

Fine-tuning the exposed active sites of platinum group metal (PGM)-based materials is an efficient way to improve their electrocatalytic performance toward large-scale applications in renewable energy devices such as Zn-air batteries (ZABs). However, traditional synthetic methods trade off durability for the high activity of PGM-based catalysts. Herein, a novel dynamic CO₂-bubble template (DCBT) approach was established to electrochemically fine-tuning the exposed Pt active sites in PtFeNi (PFN) porous films (PFs). Particularly, CO₂ bubbles were intentionally generated as gas-phase templates by methanol electrooxidation. The generation, adsorption, residing, and desorption of CO₂ bubbles on the surface of PFN alloys were explored and controlled by adjusting the frequency of applied triangular-wave voltage. Thereby, the surface morphology and Pt exposure of PFN PFs were controllably regulated by tuning the surface coverage of CO₂ bubbles. Consequently, the Pt_1.1%Fe_8.8%Ni PF with homogeneous nanoporous structure and sufficiently exposed Pt active sites was obtained, showing preeminent activities with a half-wave potential (E_1/2) of 0.87 V and onset overpotential (η_onset) of 288 mV at 10 mA cm^-2 for oxygen reduction and evolution reactions (ORR and OER), respectively, at an ultralow Pt loading of 0.01 mg cm^-2. When tested in ZABs, a high power density of 175.0 mW cm^-2 and a narrow voltage gap of 0.64 V were achieved for the long cycling tests over 500 h (750 cycles), indicating that the proposed approach can efficiently improve the activity of PGM catalysts by fine-tuning the microstructure without compromising the durability.

Dual-Doping and Synergism toward High-Performance Seawater Electrolysis

Hydrogen (H₂ ) production from direct seawater electrolysis is an economically appealing yet fundamentally and technically challenging approach to harvest clean energy. The current seawater electrolysis technology is significantly hindered by the poor stability and low selectivity of the oxygen evolution reaction (OER) due to the competition with chlorine evolution reaction in practical application. Herein, iron and phosphor dual-doped nickel selenide nanoporous films (Fe,P-NiSe₂ NFs) are rationally designed as bifunctional catalysts for high-efficiency direct seawater electrolysis. The doping of Fe cation increases the selectivity and Faraday efficiency (FE) of the OER. While the doping of P anions improves the electronic conductivity and prevents the dissolution of selenide by forming a passivation layer containing P-O species. The Fe-dopant is identified as the primary active site for the hydrogen evolution reaction, and meanwhile, stimulates the adjacent Ni atoms as active centers for the OER. The experimental analyses and theoretical calculations provide an insightful understanding of the roles of dual-dopants in boosting seawater electrolysis. As a result, a current density of 0.8 A cm^-2 is archived at 1.8 V with high OER selectivity and long-term stability for over 200 h, which surpasses the benchmarking platinum-group-metals-free electrolyzers.

Atomic layer deposited nickel sulfide for bifunctional oxygen evolution/reduction electrocatalysis and zinc-air batteries

Rechargeable Zn-air batteries are a promising type of metal-air batteries for high-density energy storage. However, their practical use is limited by the use of costly noble-metal electrocatalysts for the sluggish kinetics of the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) occurred at the air electrode of the Zn-air batteries. This work reports a new non-precious bifunctional OER/ORR electrocatalyst of NiS_x/carbon nanotubes (CNTs), which is made by atomic layer deposition (ALD) of nickel sulfide (NiS_x) on CNTs, for the applications for the air electrode of the Zn-air batteries. The NiS_x/CNT electrocatalyst on a carbon cloth electrode exhibits a low OER overpotential of 288 mV to reach 10 mA cm^-2in current density, and the electrocatalyst on a rotating disk electrode exhibits a half-wave ORR potential of 0.81 V in alkaline electrolyte. With the use of the NiS_x/CNT electrocatalyst for the air electrode, the fabricated aqueous rechargeable Zn-air batteries show a fairly good maximum output power density of 110 mW cm^-2, which highlights the great promise of the ALD NiS_x/CNT electrocatalyst for Zn-air batteries.

Atomic Crystal Facet Engineering of Core-Shell Nanotetrahedrons Restricted under Sub-10 Nanometer Region

Simultaneously engineering the size and surface crystal facets of bimetallic core-shell nanocrystals offers an effective route to not only reduce the extravagance of innermost core metal and maximize the utilization efficiency of shell atoms but also strengthen the core-to-shell interaction via ligand and/or strain effects. Herein, we systematically study the architecture transition and crystal facet engineering at the atomic level on the surface of sub-5 nm Pd(111) tetrahedrons (Ths), aimed at embodying how the variations in the local facet and shape of a sub-10 nm core-shell structure affect its surface geometrical properties and electronic structures. Specifically, surface atomic replication is predominant when the shell metal deposits less than five atomic layers, thus forming a series of Pd@M (M = Pt, Ru, and Rh) core-shell Ths enclosed by (111) facets (∼6.8 nm), while over five atomic layers, spontaneous facets tropism of each metal is predominant, where Pt atoms still follow fcc-(111) packing, Ru atoms select hcp-phase stacking, and Rh atoms choose fcc-(100) crystallization, respectively. In particular, Pt atoms take a seamless geometrical transformation from Pd@Pt Ths into Pd@Pt truncated octahedrons (TOhs, ∼7.6 nm). As a proof-of-concept application, such sub-10 nm core-shell architectures with Pt skin show a component-dependent relationship toward oxygen reduction reaction (ORR), where the catalytic activity follows the order of Pd@Pt(111) TOhs (E_1/2 = 0.916 V, 1.632 A mg_Pt^-1) > Pd@Pt(111) Ths > Pt black. Meanwhile the Ru skin show a facet-dependent relationship toward acidic hydrogen evolution reaction (HER) where the catalytic activity follows the order of Pd@Ru(111) Ths > Pd@Ru(hcp) Ths > Pd Ths.

Oxygen Reduction Reaction Catalyzed by Carbon-Supported Platinum Few-Atom Clusters: Significant Enhancement by Doping of Atomic Cobalt

Oxygen reduction reaction (ORR) plays an important role in dictating the performance of various electrochemical energy technologies. As platinum nanoparticles have served as the catalysts of choice towards ORR, minimizing the cost of the catalysts by diminishing the platinum nanoparticle size has become a critical route to advancing the technological development. Herein, first-principle calculations show that carbon-supported Pt₉ clusters represent the threshold domain size, and the ORR activity can be significantly improved by doping of adjacent cobalt atoms. This is confirmed experimentally, where platinum and cobalt are dispersed in nitrogen-doped carbon nanowires in varied forms, single atoms, few-atom clusters, and nanoparticles, depending on the initial feeds. The sample consisting primarily of Pt_2~7 clusters doped with atomic Co species exhibits the best mass activity among the series, with a current density of 4.16 A mg_Pt ^-1 at +0.85 V vs. RHE that is almost 50 times higher than that of commercial Pt/C.

Oxygen Reduction Electrocatalysts toward Practical Fuel Cells: Progress and Perspectives

Fuel cells are an incredibly powerful renewable energy technology, but their broad applications remains lagging because of the high cost and poor reliability of cathodic electrocatalysts for the oxygen reduction reaction (ORR). This review focuses on the recent progress of ORR electrocatalysts in fuel cells. More importantly, it highlights the fundamental problems associated with the insufficient activity translation from rotating disk electrode to membrane electrode assembly in the fuel cells. Finally, for the atomic-level in-depth information on ORR catalysts in fuel cells, potential perspectives are suggested, including large-scale preparation, unified assessment criteria, advanced interpretation techniques, advanced simulation and artificial intelligence. This review aims to provide valuable insights into the fundamental science and technical engineering for efficient ORR electrocatalysts in fuel cells.

A mass-producible integrative structure Pt alloy oxygen reduction catalyst synthesized with atomically dispersive metal-organic framework precursors

Oxygen reduction reaction (ORR) catalyst is one of the most significant influential factors for the application of proton exchange membrane fuel cells. This work introduces a mass-producible high-performance PtZn alloy integrative structure ORR catalyst, synthesized with the atomically dispersive metal-organic framework precursors. This PtZn catalyst displays excellent catalytic activity with the onset reduction potential of 1.0 V_RHE@ 0.16 mA cm^-2 (Reversible hydrogen electrode; RHE) and the half-wave potential of 0.934 V_RHE for the ORR catalysis. The calculated specific activity and mass activity at 0.9 V are 9.44 A m^-2 and 544 A g_Pt^-1, respectively, which are 5.62 times and 5.77 times as high as the commercial Pt/C. The mass activity is remarkably higher than the target put forward by the Department of Energy (DOE; 440 A g_Pt^-1). Furthermore, this PtZn catalyst also exhibits outstanding stability after the 10,000 potential cyclic degeneration test. The ORR current is much higher than Pt/C in the whole potential range not only before but also after the 10,000 potential cycles with identical Pt loading. This catalyst has a multifarious active-site catalytic structure with PtZn alloyed particles and atomically dispersive metal-N active sites on the N-doped graphited carbon matrix, exhibiting appealing ORR catalytic activity and sound stability for the application and scalable production of fuel cell catalysts.

Fe-Doping induced divergent growth of Ni–Fe alloy nanoparticles for enhancing the electrocatalytic oxygen reduction

Separate (111)- and (200)-faceted Ni–Fe nanoparticles were synthesized and their oxygen reduction reaction activity studied via density functional theory calculations and experiments.

Strategies to enhance the electrochemical performances of Pt-based intermetallic catalysts

The need for improving the energy conversion efficiency of proton exchange membrane fuel cells (PEMFCs) has motivated the development of advanced electrocatalysts with desirable activity and durability. Pt-Based intermetallic compounds, featuring atomically ordered structures, have long been considered to be very promising alternatives to widely employed Pt and Pt alloy (solid solutions) catalysts. To facilitate the practical application of Pt-based intermetallics in PEMFCs, effective strategies have been developed to further improve their catalytic activity and durability over the last decade. This feature article overviews the recent advances on the strategies for enhancing the electrochemical performances of Pt-based intermetallic catalysts, which include size control, surface engineering, and composition tuning. Thermodynamic and kinetic perspectives on the formation of the intermetallic phases are summarized to better design the synthesis conditions and realize the size control. After this, the size-control approaches (e.g. coating protection, matrix protection) are illustrated and discussed. We highlight the positive effect of surface engineering and discuss the recently developed methods for surface engineering. Finally, we discuss the thermodynamic feasibility of composition tuning and recent work based on composition-tunable intermetallic electrocatalysts.

Nanopore Confinement of Electrocatalysts Optimizing Triple Transport for an Ultrahigh-Power-Density Zinc-Air Fuel Cell with Robust Stability

Metal-air fuel cells with high energy density, eco-friendliness, and low cost bring significantly high security to future power systems. However, the impending challenges of low power density and high-current-density stability limit their widespread applications. In this study, an ultrahigh-power-density Zn-air fuel cell with robust stability is highlighted. Benefiting from the water-resistance effect of the confined nanopores, the highly active cobalt cluster electrocatalysts reside in specific nanopores and possess stable triple-phase reaction areas, leading to the synergistic optimization of electron conduction, oxygen gas diffusion, and ion transport for electrocatalysis. As a result, the as-established Zn-air fuel cell shows the best stability under high-current-density discharging (>90 h at 100 mA cm^-2 ) and superior power density (peak power density: >300 mW cm^-2 , specific power: 500 Wg_cat ^-1 ) compared to most reported non-noble-metal electrocatalysts. The findings will provide new insights in the rational design of electrocatalysts for advanced metal-air fuel cell systems.

Random alloy and intermetallic nanocatalysts in fuel cell reactions

Fuel cells that use small organic molecules or hydrogen as the anode fuel can power clean electric vehicles. From an experimental perspective, the possible fuel cells' electrocatalytic reaction mechanisms are obtained through in situ electrochemical spectroscopy techniques and density functional theory calculations, providing theoretical guidance for further development of novel nanocatalysts. As advanced nanocatalysts for fuel cells' electrochemical reactions, alloy nanomaterials have greatly improved electrocatalytic activity and stability and have attracted widespread attention. Enhanced electrocatalytic performance of alloy nanocatalysts could be closely related to the synergistic effects, such as electronic and strain effects. Depending on the arrangement of atoms, alloys can be classified into random alloy and intermetallic compounds (ordered structure). Intermetallic compounds generally have lower heats of formation and stronger heteroatomic bonding strength relative to the random alloy, resulting in high chemical and structural stability in either full pH solutions or electrochemical tests. Here, we summarize the latest advances and the structure-function relationship of noble metal alloy nanocatalysts, among which Pt-based catalysts are the main ones, as well as comprehensively understand why they significantly affect the electrocatalytic performance of fuel cells. Novel alloy nanocatalysts with a robust three-phase interface to achieve efficient charge and mass transfer can obtain desirable activity and stability in the electrochemical workstation tests, and is expected to acquire a higher power density on fuel cell test systems with harsh test conditions.

Stabilization of Sn Anode through Structural Reconstruction of a Cu-Sn Intermetallic Coating Layer

The metallic tin (Sn) anode is a promising candidate for next-generation lithium-ion batteries (LIBs) due to its high theoretical capacity and electrical conductivity. However, Sn suffers from severe mechanical degradation caused by large volume changes during lithiation/delithiation, which leads to a rapid capacity decay for LIBs application. Herein, a Cu-Sn (e.g., Cu₃ Sn) intermetallic coating layer (ICL) is rationally designed to stabilize Sn through a structural reconstruction mechanism. The low activity of the Cu-Sn ICL against lithiation/delithiation enables the gradual separation of the metallic Cu phase from the Cu-Sn ICL, which provides a regulatable and appropriate distribution of Cu to buffer volume change of Sn anode. Concurrently, the homogeneous distribution of the separated Sn together with Cu promotes uniform lithiation/delithiation, mitigating the internal stress. In addition, the residual rigid Cu-Sn intermetallic shows terrific mechanical integrity that resists the plastic deformation during the lithiation/delithiation. As a result, the Sn anode enhanced by the Cu-Sn ICL shows a significant improvement in cycling stability with a dramatically reduced capacity decay rate of 0.03% per cycle for 1000 cycles. The structural reconstruction mechanism in this work shines a light on new materials and structural design that can stabilize high-performance and high-volume-change electrodes for rechargeable batteries and beyond.

Topological transformation of LDH nanosheets to highly dispersed PtNiFe nanoalloys enhancing CO oxidation performance

Highly dispersed nanoalloys with a tailored metal-oxide interface are pivotal in developing advanced catalysts with superior performance for applications. Herein, a series of highly dispersed Pt/NiFeAl nanoalloys on amorphous supports were successfully fabricated by a topological transformation of layered-double-hydroxide nanosheets. With increasing reduction temperature, samples Pt/NiFeAl-x (x = reduction temperature) showed a progressive transformation from Pt/NiFeAl-LDH to a mixture (Pt, NiFe alloys, FeOy, and NiOy) supported on amorphous Al2O3, which eventually transformed to atomically dispersed PtNiFe alloys supported on amorphous Al2O3. Systematic sample characterization demonstrates that amorphous alumina-supported PtNiFe nanoalloys are merited by excellent redox ability, outstanding O2 activation ability, and moderate CO adsorption strength. When tested as catalysts for CO oxidation, all samples have demonstrated an apparent interfacial effect on catalytic performance, among which Pt/NiFeAl-600 shows a strikingly high CO oxidation activity at low-temperatures coupled with a broader operation temperature window (i.e. CO conversion >99.0%, 100-400 °C). Such a topological transformation strategy has proven applicable for generating atomically dispersed nanoalloys on amorphous supports for catalytic applications.

Bifunctional PtCu electrocatalysts for the N2 reduction reaction under ambient conditions and methanol oxidation

PtCu nanoalloys were employed as bifunctional electrocatalysts in both the N₂ reduction and methanol oxidation, in which the electrocatalytic activity and stability is composition dependent and highly improved compared to their counterpart.