Targeted Synthesis of a Zeolite with Pre-established Framework Topology

Mechanism of the Low-Temperature Organic Removal from Imidazolium-Containing Zeolites by Ozone Treatment: Fluoride Retention in Double-4-Rings

For zeolites synthesized using imidazolium cations, the organic matter can be extracted at very low temperatures (100 °C) using ozone. This is possible for zeolites with 12-ring or larger pores but requires higher temperatures in medium-pore zeolites. The first chemical events in this process occur fast, even at room temperature, and imply the loss of aromaticity likely by the formation of an adduct between ozone and the imidazole ring through carbons C4 and C5. Subsequent rupture of the imidazole ring provides smaller and more flexible fragments that can desorb more readily. This process has been studied experimentally, mainly through infrared spectroscopy, and theoretically by density functional theory. Amazingly, fluoride anions occluded in the small double-four-ring units (d4r) during the synthesis remain inside the cage throughout the whole process when the temperature is not too high (≤150 °C). However, fluoride in larger cages in MFI ends up bonded to silicon in penta or hexacoordinated units, likely out of the cages, after ozone treatment at 150 °C. For several germanosilicate zeolites, the process allows their subsequent degermanation to yield stable high-silica zeolites. Quaternary ammonium cations require harsher conditions that eventually also extract fluoride from zeolite cages, including the d4r unit.

Unveiling the Structural Characteristics of Intergrowth Zeolites Synthesized in the Presence of Isopropylimidazolium-Based Cations and Fluoride Anions

Here, we present the synthesis of RTH/ITE and MEL/MFI intergrowth zeolites using 2-isopropylimidazolium-based cations as organic structure-directing agents (OSDAs) in concentrated fluoride media and their local structural properties. Phase selectivity in the synthesis of zeolite intergrowths was found to differ according to the concentration of OSDA cations and fluoride anions in the synthesis mixture as well as to the type of OSDA employed. Molecular modeling results suggest that the crystallization of intergrowth zeolites in fluoride media may be kinetically rather than thermodynamically controlled, as in ordered zeolites. Cs-corrected STEM analysis of MEL/MFI crystals synthesized at HF/OSDA = 2.0 in the presence of 2-isopropyl-1,3-dipropylimidazolium ions as an OSDA indicates the existence of previously unobserved MEL-MFI intergrowth along the [100] direction, leading to a partial blockage of MEL 10-ring channels.

Design of an Organic Template for Synthesizing ITR Zeolites under Ge-Free Conditions

Germanosilicate zeolites with various structures have been extensively synthesized, but the syntheses of corresponding zeolite structures in the absence of germanium species remain a challenge. One such example is an ITR zeolite structure, which is a twin of the ITH zeolite structure. Through the modification of a classic organic template for synthesizing ITH zeolites and thus designing a new organic template with high compatibility to ITR zeolite assisted by theoretical simulation, we, for the first time, show the Ge-free synthesis of an ITR structure including pure silica, aluminosilicate, and borosilicate ITR zeolites. These materials have high crystallinity, corresponding to an ITR content of more than 95%. In the methanol-to-propylene (MTP) reaction, the obtained aluminosilicate ITR zeolite exhibits excellent propylene selectivity and a long lifetime compared with conventional aluminosilicate ZSM-5 zeolite. The strategy for the design of organic templates might offer a new opportunity for rational syntheses of novel zeolites and, thus, the development of highly efficient zeolite catalysts in the future.

Synthesis strategies to control the Al distribution in zeolites: thermodynamic and kinetic aspects

The activity and selectivity of acid-catalyzed chemistry is highly dependent on the Brønsted and Lewis acid sites generated by Al substitutions in a zeolite framework with the desired pore architecture. The siting of two Al atoms in close proximity in the framework of high-silica zeolites can also play a decisive role in improving the performance of redox catalysts by producing exchangeable positions for extra-framework multivalent cations. Thus, considerable attention has been devoted to controlling the Al incorporation through direct synthesis approaches and post-synthesis treatments to optimize the performance as (industrial) solid catalysts and to develop new acid- and redox-catalyzed reactions. This Feature Article highlights bottom-up synthetic strategies to fine-tune the Al incorporation in zeolites, interpreted with respect to thermodynamic and kinetic aspects. They include (i) variation in extra-framework components in zeolite synthesis, (ii) isomorphous substitution of other heteroatoms in the zeolite framework, and (iii) control over the (alumino)silicate network in the initial synthesis mixture via in situ and ex situ methods. Most synthetic approaches introduced here tentatively showed that the energy barriers associated with Al incorporation in zeolites can be variable during zeolite crystallization processes, occurring in complex media with multiple chemical interactions. Although the generic interpretation of each strategy and underlying crystallization mechanism remains largely unknown (and often limited to a specific framework), this review will provide guidance on more efficient methods to prepare fine-tuned zeolites with desired chemical properties.

Fluoride-free synthesis of high-silica, medium-pore zeolites PST-22 and PST-30

High-silica, medium-pore zeolites PST-22 and PST-30, which were recently discovered via the excess fluoride approach, have been synthesized using two pyrazolium-based dications as organic structure-directing agents, respectively, in hydroxide media.

Synthesis and structure of the medium-pore zeolite PST-35 with two interconnected cages of unusual orthorhombic shape

The search for new zeolite structures and compositions remains important in synthetic materials science due to the high impact on developing new chemical technologies, as well as on improving existing ones. Herein we present the synthesis and structure of PST-35, a novel medium-pore germanosilicate (Si/Ge = 2.1–6.6) zeolite, achieved by combining the excess fluoride approach and the unique structure directing ability of Ge in the presence of 1,2,3-triethylimidazolium ions as an organic structure-directing agent. PST-35 contains a zig-zag 10-ring (4.6 × 6.7 Å) channel system constructed of strictly alternating large 28-hedral ([4⁸·5⁸·6⁸·8²·10²]) and smaller 18-hedral ([4⁶·5⁴·6⁴·8²·10²]) cages of anomalous orthorhombic shape. The PST-35 structure is built from the connection of pst-35 layers consisting of small 8-hedral ([4³·5⁴·6]) cages, previously unobserved zeolite building layers, through single 4-rings.

A medium-pore zeolite containing 2 novel orthorhombic-shaped cages was synthesized by combining the tendency of Ge to form double 4-ring units with the structure-directing ability of 1,2,3-triethylimidazolium ions under excess fluoride conditions.

Synthesis of Extra-Large Pore, Large Pore and Medium Pore Zeolites Using a Small Imidazolium Cation as the Organic Structure-Directing Agent

One common strategy in the search for new zeolites is the use of organic structure-directing agents (OSDA). Typically, one seeks to achieve a high specificity in the structure-directing effect of the OSDA. This study shows, however, that an OSDA lacking strong specificity towards any particular zeolite may provide opportunities for discovery when other synthesis parameters are systematically screened. Thus, 1-methyl-2-ethyl-3-n-propylimidazolium has allowed to crystallize the new large/medium pore zeolite HPM-16 as well as the recently reported extra-large pore -SYT and the medium/small pore and chiral STW. The sophisticated OSDA originally affording -SYT and the new simple OSDA have very little in common, both in terms of size, shape and flexibility, while both may still direct the synthesis of the same zeolite. In fact, molecular simulations show that the new OSDA is located in three different positions of the -SYT structure, including the discrete 8MR where the original organic could not fit.

Benchmarking binding energy calculations for organic structure-directing agents in pure-silica zeolites

Molecular modeling plays an important role in the discovery of organic structure-directing agents (OSDAs) for zeolites. By quantifying the intensity of host-guest interactions, it is possible to select cost-effective molecules that maximize binding toward a given zeolite framework. Over the last few decades, a variety of methods and levels of theory have been used to calculate these binding energies. Nevertheless, there is no consensus on the best calculation strategy for high-throughput virtual screening undertakings. In this work, we compare binding affinities from density functional theory (DFT) and Dreiding force field calculations for 272 zeolite-OSDA pairs obtained from static and time-averaged simulations. Enabled by automation software, we show that Dreiding binding energies from the frozen pose method correlate best with DFT energies. They are also less sensitive to the choice of initial lattice parameters and optimization algorithms, as well as less computationally expensive than their time-averaged counterparts. Furthermore, we demonstrate that a broader exploration of the conformation space from molecular dynamics simulations does not provide significant improvements in binding energy trends over the frozen pose method despite being orders of magnitude more expensive. The code and benchmark data are open-sourced and provide robust and computationally efficient guidelines to calculating binding energies in zeolite-OSDA pairs.

An Aluminosilicate Zeolite Containing Rings of Tetrahedral Atoms with All Odd Numbers from Five to Eleven

Herein we report the synthesis, structure solution, and catalytic properties of PST-31, which has an unprecedented framework topology. This high-silica (Si/Al=16) zeolite was synthesized using a pyrazolium-based dication with a tetramethylene linker as an organic structure-directing agent (OSDA) in hydroxide media. The PST-31 structure is built from new building layers containing four-, five-, six-, and seven-membered rings, which are connected by single four-membered rings in the interlayer region to form a two-dimensional pore system. Its channels consist of [4.5⁶ .6.9.11] and [5.6.7.9.10.11] cavities and are thus delimited by nine-, ten-, and eleven-membered rings. The OSDA cations in as-synthesized PST-31 were determined to reside without disorder in the large [4² .5¹⁴ .6⁴ .7² .9⁴ ] cavities composed of smaller [4.5⁶ .6.9.11] and [5.6.7.9.10.11] ones, leading to a symmetry coincidence between the OSDA and the surrounding zeolite cavity. The proton form of PST-31 was found to be selective for the cracking of n-hexane to light olefins.

Revival of Zeolite-Templated Nanocarbon Materials: Recent Advances in Energy Storage and Conversion

Nanocarbon materials represent one of the hottest topics in physics, chemistry, and materials science. Preparation of nanocarbon materials by zeolite templates has been developing for more than 20 years. In recent years, novel structures and properties of zeolite-templated nanocarbons have been evolving and new applications are emerging in the realm of energy storage and conversion. Here, recent progress of zeolite-templated nanocarbons in advanced synthetic techniques, emerging properties, and novel applications is summarized: i) thanks to the diversity of zeolites, the structures of the corresponding nanocarbons are multitudinous; ii) by various synthetic techniques, novel properties of zeolite-templated nanocarbons can be achieved, such as hierarchical porosity, heteroatom doping, and nanoparticle loading capacity; iii) the applications of zeolite-templated nanocarbons are also evolving from traditional gas/vapor adsorption to advanced energy storage techniques including Li-ion batteries, Li-S batteries, fuel cells, metal-O2 batteries, etc. Finally, a perspective is provided to forecast the future development of zeolite-templated nanocarbon materials.

PST-24: A Zeolite with Varying Intracrystalline Channel Dimensionality

Herein we report the synthesis, structure solution, and catalytic properties of PST‐24, a novel channel‐based medium‐pore zeolite. This zeolite was synthesized via the excess fluoride approach. Electron diffraction shows that its structure is built by composite cas‐zigzag (cas‐zz) building chains, which are connected by double 5‐ring (d5r) columns. While the cas‐zz building chains are ordered in the PST‐24 framework, the d5r columns adopt one of two possible arrangements; the two adjacent d5r columns are either at the same height or at different heights, denoted arrangements S and D, which can be regarded as open and closed valves that connect the channels, respectively. A framework with arrangement D only has a 2D 10‐ring channel system, whereas that with arrangement S only contains 3D channels. In actual PST‐24 crystals, the open and closed valves are almost randomly dispersed to yield a zeolite framework where the channel dimensionality varies locally from 2D to 3D.

Multi-objective de novo molecular design of organic structure-directing agents for zeolites using nature-inspired ant colony optimization

Organic structure-directing agents (OSDAs) are often employed for synthesis of zeolites with desired frameworks. A priori prediction of such OSDAs has mainly relied on the interaction energies between OSDAs and zeolite frameworks, without cost considerations. For practical purposes, the cost of OSDAs becomes a critical issue. Therefore, the development of a computational de novo prediction methodology that can speed up the trial-and-error cycle in the search for less expensive OSDAs is desired. This study utilized a nature-inspired ant colony optimization method to predict physicochemically and/or economically preferable OSDAs, while also taking molecular similarity and heuristics of zeolite synthesis into consideration. The prediction results included experimentally known OSDAs, candidates having structures closely related to known OSDAs, and novel ones, suggesting the applicability of this approach.

Inspired by the exploratory methods of ant colonies, adaptive optimization was employed to explore the chemical space for organic molecules that guide zeolite crystallization, giving both physicochemically and economically promising molecules.

Nanoporous materials with predicted zeolite topologies

An increasing number of newly synthesized materials have been found to be previously present in databases of predicted porous materials. This has been observed not only for zeolites, but also for other inorganic materials and for MOFs. We here quantify the number of synthesized zeolites that are present in a large database of predicted zeolite structures as well as the number of other inorganic crystals and MOFs present in this same database. We find a significant number of real materials are in this predicted database of zeolite-like structures. These results suggest that many other predicted structures in this database may be suitable targets for designer materials synthesis.

Topological exploration of crystal structures demonstrates the presence of known zeolites, inorganics, and MOFs in a database of predicted materials.